Acmefil Engineering Systems Vatva, Ahmedabad, Gujarat

ACMEFIL Fluid Bed processing includes Drying as well as granulation, agglomeration and coating of particulate materials. It is designed to uniform drying of the material at low temperature and is ideal for a wide range of both heat sensitive and non-heat sensitive prodcts for low moist powder. In case of fluid bed coater cum granulator, agglomeration and granulation may be performed in a number of ways depending upon the feed to be processed and the product properties to be achieved. Fluid bed coating of powders, granules involves the spraying of a liquid on the fluidised powder under strictly controlled conditions. We offer fluid bed drying system made up of S.S.304 / S.S. 316 with GMP standards. The complete unit is supplied with suitable motor, blower, filters, filter bag, & control panel. Heating system will be provided as per customer requirement i.e. Steam / Electric Heating system and any other. Salient Features Availabale capacity of Fluid Bed Dryer is 2.5 Kgs to 300 Kgs. Time, space, energy and labour saver Automatic shaking arrangement Safe earthing device with low voltage relay Design confirming to cGMP norms and its documentation Flame proof electrical PLC for automation and control Single piece construction with modular type design HEPA Filtration system Dehumidification of inlet air Solid Particle Flow Monitor Sampling port on product container   Vibratory Fluid Bed Dryer - Continuous type These driers have a bed of solid particles, which are fluidized by passing a stream of air or gas upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids. The air or the gas is heated and the heat is utilized to dry the solids. Fines get agglomerated to larger particles thus providing large size granules. A vibratory motor can also be used to provide a mechanical forward motion to the fluidized solid particles. APPLICATIONS OF FLUID BED DRYER VIBRATORY TYPE Fluid Bed dryers have universal applications like: Chemical Industry Pharmaceuticals Industry Bio-Chemicals Industry Polymer Industry Food and Dairy Products Industry

A complete spectrum of MEMBRANE SEPARATION SYSTEMS are offered, be it Reverse Osmosis, Nano, Ultra or Micro Filtration. Membrane technology is the latest and most advanced separation technologies available and used today. The main advantage of membrane technology is, it brings separation without the use of expensive chemicals, minimal unavailable power, no thermal energy requirement and uses the least floor space for said application and proceeds in well defined process conditions Membrane technology is a generic term used for a number of different very characteristic separation process. It is termed membrane technology, as a membrane is used in each of these processes. The principle of operation is very simple. The membrane acts as a specific filter, allowing the defined molecules passage, rejecting the rest. Accordingly, we have the following types of membranes Reverse Osmosis, Nano Filtration, Ultra Filtration and Micro Filtration. Advancement in the membrane technology coupled with the variety of materials and configuration in availability, today membrane technology is competing effectively or better to conventional technologies. APPLICATIONS Acmefil offers the entire range of Membrane systems, used for producing process / potable water from ground, blackish, sea or waste water. Developing of specific applications like Dye desalting, Enzyme concentrations, extract concentrations, pre-filtration of RO waters, ultra filtration of process liquids etc. We provide turnkey optimal solutions for all applications, combining the membrane and other thermal technologies to give a cost effective solution.

SPRAY PYROLYSIS SYSTEMS is custom built drying system used for continuous transformation of liquid feed into a dried solid product by spraying the feed into a stream of hot drying air. The feed slurry is pumped in controlled rate by a Metering pump and sprayed into the Spray dryer Reactor through Nozzle Atomizer, provided at the flat top of the reactor. The spray is co-current to the drying hot air which is produced by a gas fired direct type Hot Air Generator entering from the top of the Reactor through air distributor. The heat transfer takes place when the hot air comes in contact with the spray and evaporation takes place, the dried particulates thus produced having desired Moisture Content is collected from the bottom of the Reactor and cyclone separator through Discharge valve. Further the residual moisture of the dried product can be controlled by varying the feed rate to the system. The exhaust air is treated for product recovery by Cyclone Separator, Bag Filter System and Wet Scrubbing System the clean air is vented out by Exhaust blower to the atmosphere through exhaust Stack. Adequate instrumentation is provided along with MCC panel to operate the system.

High pressure Spray Nozzles for Spray Drying applicatiosns, manufactured in S.S. and other exotic metals.

Spray Cooling is a process of conversion of molten mass into droplets which is exposed to cold air and thereby solidifying the liquid into defined particles size.

A spin flash dryer produces powder from feed, which is viscous or gelatinous in nature, paste or filter cake. The two step process involves disintegration of the feed and drying of the disintegrated feed. Depending upon the nature of the feed material, conventional arm design could be used for crystalline, non-sticky material or Acmefil's specially engineered rotating spin design disintegrator could be used to handle sticky and gelatinous materials. The disintegrated material is brought in contact with the hot drying media, which dries the particle and also pneumatically conveys it for separation in a cyclone or bag filter. A product clarifier ensures desired size and the dried particles only leave the drying chamber. High solid contents make the spin flash drier a very economical drying proposition. Spin flash dryer is a easy process for drying Filter Cakes, Pastes and high Viscous liquid. Advantages : Material is directly fed from filter press to dryer. Less drying time hence less labour handling and quick production. Less electricity load Space is 1/3 that of Spray dryer Various product range. Energy consumption saving. Fuel consumption saving. Influence of heat on heat sensitive products is remarkably low even at high temperature. Lump breaker with variable speed feed screw feeder for non clogging of feed. Only two operators are required to operate the plant instead of number of labourers in conventional drying system. The environmental conditions remains clean. THE PROCESS : The product is fed to the feed Agitator which is connected to a variable speed screw conveyor and conveyed to the Spin flash chamber in a rated capacity. The air is heated by passing over indirect fired hot air generator. The material come to the spin flash chamber get disintegrated between the rotating spins and simultaneously dried within the hot air media. Dried product is collected from the bottom of bag filter. A separate control panel mounted with instruments is also provided. The process is displayed by MIMIC diagram on control panel. The material of construction of equipment depends on the product to be dried. The advantage of the system is that it can be operated at high temperature for non sensitive products. 

Acmefil Rotary Disc Atomizers for handling all types of fluids. Rotary Disc Atomizers are available in standard and tailor made models. Droplet size control with disc selection and speed variation. 

Conversion of the feed into fine droplets achieved by pumping the feed under high pressure through an orifice is known as Nozzle Atomization and is popularly used to produce coarse droplets resulting in large granular particles of dried products.

Evaporation is the process, which involves thermally removing a liquid from a solution, suspension or emulsion. The starting and the end products are in the liquid phase and the end product obtained is in its concentrated from. Depending on the liquid characteristics to be concentrated, its temperature sensitivity, thermal degradation properties etc different types of evaporators have been designed and are used for variety of applications in different industries. Single stage systems are employed, where the vapour energy of one stage is used as the heating media for the next stage. Further efficiency increase is obtained by using Thermal Vapour Recompression system or Mechanical Vapour Recompression system. Natural Circulation  Evaporator   Natural Circulation Evaporators are vertical evaporators where the evaporation is induced in the tubes, thereby the vapor forcing the liquid to form a thin film along the walls of the tubes. As thermal energy is used in evaporation and with its increasing cost, it is important to optimize upon the operating costs. Multistage designs help achieve reduced operational costs. Energy is applied to the first stage of the evaporator. Vapor from this stage is reused in the next stage as the heating media. Similalrly, from the second stage, vapors are used as heating media in the third stage and so on. Evaporators upto seven stages are designed, based on the product properties. For further energy efficiency, Thermal Vapor Recompression system or Mechanical Vapor Recompression systems are used.   APPLICATIONS OF NATURAL CIRCULATION EVAPORATORs   Milk concentrate from 8 - 10% upto 45% Effluent concentrate before incineration Weak liquor low temperature concentration Dilute Caustic lye solution concentration Herbal extract concentration Fruit juice concentration

Direct and Indirect Hot Air Generators of all capacities with choice of fuel type like wood, coal, lignite, gas, IDO, H.S.d. Furnaces etc. Combination units for multiple fuel applications also available.

Evaporation is the process, which involves thermally removing a liquid from a solution, suspension or emulsion. The starting and the end products are in the liquid phase and the end product obtained is in its concentrated from. Depending on the liquid characteristics to be concentrated, its temperature sensitivity, thermal degradation properties etc different types of evaporators have been designed and are used for variety of applications in different industries. Single stage systems are employed, where the vapour energy of one stage is used as the heating media for the next stage. Further efficiency increase is obtained by using Thermal Vapour Recompression system or Mechanical Vapour Recompression system. Hybrid  Evaporator Depending upon the process conditions, the type of evaporator is selected. Many a times, combination of stages is reuired or Hybrid evaporators are designed based on the process progress. Steam is normally the heating media, however, thermic fluid and other sources are also used. Waste heat recovery heat exchagers can also be offered. APPLICATIONS OF HYBRID  EVAPORATORS   Milk concentrate from 8 - 10% upto 45% Effluent concentrate before incineration Weak liquor low temperature concentration Dilute Caustic lye solution concentration Herbal extract concentration Fruit juice concentration

Evaporation is the process, which involves thermally removing a liquid from a solution, suspension or emulsion. The starting and the end products are in the liquid phase and the end product obtained is in its concentrated from. Depending on the liquid characteristics to be concentrated, its temperature sensitivity, thermal degradation properties etc different types of evaporators have been designed and are used for variety of applications in different industries. Single stage systems are employed, where the vapour energy of one stage is used as the heating media for the next stage. Further efficiency increase is obtained by using Thermal Vapour Recompression system or Mechanical Vapour Recompression system. Forced Circulation Evaporator   These could be horizontal or vertical. The fluid is forced under pressure through the tubes and are useful in handling slurries too.   APPLICATIONS OF FORCED CIRCULATION EVAPORATORS   Milk concentrate from 8 - 10% upto 45% Effluent concentrate before incineration Weak liquor low temperature concentration Dilute Caustic lye solution concentration Herbal extract concentration Fruit juice concentration

Single stage spray dryers offer particle sizes of dried material from 50-250 microns. For producing large particles Fluidized Spray Dryers are employed. The atomization of the feed solution is done to produce large droplets and the drying in the first stage is done keeping the moisture content of the powder relatively high. The moist powder is dried in the integrated fluid bed system at the bottom of the drying chamber using hit air, and in the process, agglomeration of fines to larger particles takes place. The absolute fines are carried with the exhaust air leaving the drying chamber to be collected in the cyclone and further recalculated to the drying chamber. Tertiary drying systems comprise of employing additional external drying system to further increase the particle size. Shown in the layout is one of such system incorporating a fluidized spray dryer with vibratory fluid bed drier.

ACMEFIL Fluid Bed processing includes Drying as well as granulation, agglomeration and coating of particulate materials. It is designed to uniform drying of the material at low temperature and is ideal for a wide range of both heat sensitive and non-heat sensitive prodcts for low moist powder. In case of fluid bed coater cum granulator, agglomeration and granulation may be performed in a number of ways depending upon the feed to be processed and the product properties to be achieved. Fluid bed coating of powders, granules involves the spraying of a liquid on the fluidised powder under strictly controlled conditions. We offer fluid bed drying system made up of S.S.304 / S.S. 316 with GMP standards. The complete unit is supplied with suitable motor, blower, filters, filter bag, & control panel. Heating system will be provided as per customer requirement i.e. Steam / Electric Heating system and any other. Salient Features Availabale capacity of Fluid Bed Dryer is 2.5 Kgs to 300 Kgs. Time, space, energy and labour saver Automatic shaking arrangement Safe earthing device with low voltage relay Design confirming to cGMP norms and its documentation Flame proof electrical PLC for automation and control Single piece construction with modular type design HEPA Filtration system Dehumidification of inlet air Solid Particle Flow Monitor Sampling port on product container   APPLICATIONS OF FLUID BED GRANULATOR CUM COATER Fluid Bed dryers have universal applications like: Chemical Industry Pharmaceuticals Industry Bio-Chemicals Industry Polymer Industry Food and Dairy Products Industry

ACMEFIL Fluid Bed processing includes Drying as well as granulation, agglomeration and coating of particulate materials. It is designed to uniform drying of the material at low temperature and is ideal for a wide range of both heat sensitive and non-heat sensitive prodcts for low moist powder. In case of fluid bed coater cum granulator, agglomeration and granulation may be performed in a number of ways depending upon the feed to be processed and the product properties to be achieved. Fluid bed coating of powders, granules involves the spraying of a liquid on the fluidised powder under strictly controlled conditions. We offer fluid bed drying system made up of S.S.304 / S.S. 316 with GMP standards. The complete unit is supplied with suitable motor, blower, filters, filter bag, & control panel. Heating system will be provided as per customer requirement i.e. Steam / Electric Heating system and any other. Salient Features Availabale capacity of Fluid Bed Dryer is 2.5 Kgs to 300 Kgs. Time, space, energy and labour saver Automatic shaking arrangement Safe earthing device with low voltage relay Design confirming to cGMP norms and its documentation Flame proof electrical PLC for automation and control Single piece construction with modular type design HEPA Filtration system Dehumidification of inlet air Solid Particle Flow Monitor Sampling port on product container   APPLICATIONS OF FLUID BED DRYER Fluid Bed dryers have universal applications like: Chemical Industry Pharmaceuticals Industry Bio-Chemicals Industry Polymer Industry Food and Dairy Products Industry

A flash dryer is used to dry residual moisture from centrifuged cakes or powders. Drying process is accomplished by contacting the powder with hot air travelling at high velocity. The heat is used for drying and the air pneumatically conveys the powder for separation in a cyclone or a bag filter. A product classifier ensures only dry powder leaving the drying chamber. A modified version of a flash dryer is a Ring Dryer and incorporates a centrifugal classifier that uses deflector blades to select and classify air borne particles on the basis of their densities. As a result of centrifugal action, the behavior and wetter particles follow the ring duct periphery more closely and are recycled back, while the fine dried material leaves the dryer with the exhaust air to be collected in the cyclone or bag filter before being scrubbed in a venturi scrubber.

Evaporation is the process, which involves thermally removing a liquid from a solution, suspension or emulsion. The starting and the end products are in the liquid phase and the end product obtained is in its concentrated from. Depending on the liquid characteristics to be concentrated, its temperature sensitivity, thermal degradation properties etc different types of evaporators have been designed and are used for variety of applications in different industries. Single stage systems are employed, where the vapour energy of one stage is used as the heating media for the next stage. Further efficiency increase is obtained by using Thermal Vapour Recompression system or Mechanical Vapour Recompression system. Falling Film Evaporator   As the name indicates the product is fed to the inside surface of a large number of tubes through which it passes downwards forming a thin film. The steam enters the jacket surrounding the tubes and leaves at the bottom as condensate. The product inside the tubes boils, and the vapour accelerates to the bottom and separated in vapour separator. As the entire system is working under Vacuum Evaporation, temperature is very low (below 100 Deg C) and thus the system can be applied for heat sensitive products. APPLICATIONS FALLING FILM EVAPORATORS   Milk concentrate from 8 - 10% upto 45% Effluent concentrate before incineration Weak liquor low temperature concentration Dilute Caustic lye solution concentration Herbal extract concentration Fruit juice concentration

Direct and Indirect Hot Air Generators of all capacities with choice of fuel type like wood, coal, lignite, gas, IDO, H.S.d. Furnaces etc. Combination units for multiple fuel applications also available.

ACMEFIL Fluid Bed processing includes Drying as well as granulation, agglomeration and coating of particulate materials. It is designed to uniform drying of the material at low temperature and is ideal for a wide range of both heat sensitive and non-heat sensitive prodcts for low moist powder. In case of fluid bed coater cum granulator, agglomeration and granulation may be performed in a number of ways depending upon the feed to be processed and the product properties to be achieved. Fluid bed coating of powders, granules involves the spraying of a liquid on the fluidised powder under strictly controlled conditions. We offer fluid bed drying system made up of S.S.304 S.S. 316 with GMP standards. The complete unit is supplied with suitable motor, blower, filters, filter bag, & control panel. Heating system will be provided as per customer requirement i.e. Steam Electric Heating system and any other.

Air Lock Rotary Valves available in various sizes and manufactured in Aluminium body or S.S. with necessary drive options.

We offer spray dryers.the process involving conversion of fluid into fine droplets and exposing them to a hot drying media, so as to achieve defined dry particulate matter is spray drying. It is a widely used continuous industrial process which involves particle formation from feed fluid which may be in the form of solution, emulsion or pumpable suspension into either dry powder or granules. Spray drying involves following steps. spray dryers are primarily used for drying of solutions and slurries into powders. Acmefil has serviced the industry by offering plants for a variety of applications ranging from heat sensitive products like enzymes, blood, flavours, to regular products like plant and animal extracts, milk, food and pharmaceutical applications, dyes and chemicals, detergents, catalysts to heat resistant products like ceramics, inorganic salts, glass and metals etc.