Anil Engineering Odhav, Ahmedabad, Gujarat

V.M.C.H coating on Aluminum foil, and to Apply a thin coating of shellac on reverse foil surface in a single operation.   Dry lamination of two webs Speed : Solvent base adhesive speed 100 mtr/minute VMCH Coating for foil speed 4 Gsm 40 to 80 mtr/minute and 6 Gsm 40 to 50 mtr/minute Water base adhesive coating speed 35 mtr/minute Shellac coating : Gravure method Separate three air blower for shellac wash unit Air nozzles distribute uniform not air across the wash width and are placed against idle rollers for proper web support Air volumes can be controlled by manual dampers at each station V.M.C.H coating : Three roll coating system / Gravure method Pneumatic application for pressure roller, Doctor blade, Drying hood and Nip unit. Screw type adjustable roller at different points   1st Gravure Printing Station – 1no. Station Plate ; 1800 mm X 500 mm X 40 mm (Solid Plate) With "SHANTHI" Make main gear box Rubber roll pneumatically operated (Compressor not in our scope of supply) Doctor blade manually operated With sufficient no. of Aluminium rolls of 3 " & 4 " Dia Maximum Cylinder circum : 1000 mm 2nd Coating Head Tree Roll System : Same As Above But   Rewinding Station :/Unwind Station AIR SHAFT type rewinding station with motor(load cell base drive contol) 2NO Unwinding Station : complete with 1 No. Web alinger ( Accuweb Make) with station plates with 6 caliper Pneumatic Brake ( Load cell based ) Maximum Unwinding Roll Dia: 1000mm   Tunnel Total Tunnel length : 36 Ft ( 6 Ft X 6 ) High velocity VMCH drying system equipped with insulated drying tunnel Shellac drying system equipped with insulated drying tunnel of total 18FT(6ftx3) length For hot air required in the tunnel , 2 Lac Kcal OR 2.5 Lac Kcal hot air generated ( diesel fired ) along with the necessary ducting ( Insulated) shall be in buyer scope of supply. Inlet hot air shall be supplied from top of the tunnel . top door opening shall be provided for the tunnel A cat walk, along with ladder shall be provided by us on n one side of tunnel Top (VMCH) dryer rollers are of teflon coated to protect laquire shifting from coated foil For stable working of the machine , Sufficient no. of Vertical & Horizontal supports of channels & angles shall be provided   Electricals Electrical Motors 3 H.P. A.C. – 3Nos. ( 1 No. each For 1st gravure , 2nd three rol coating,+36 ft tunnel , ) 7.5 H.P. A.C.- 1No. ( For Rewinder ) .5 H.P. A.C.- 1No. ( For laminating ) 6 caliper Pneumatic brake with Load cell based for 2nos unwind motors of Coating Machine shall be of "BHARAT BIJLEE" OR "ABB". Balanced other motors like Blowers motor p.pack shall be of Standard make (as per mfg supply)   Drive System Drive system synchronized for coating+laminating+rewind+tunnaldrive ( also Motor & Brake ) Touch screen type base Panel shall be supplied along with the necessary control cables required for the same . Out of the above motors – 3 H.P. A.C. – 3Nos. motors shall be with load cell & 1 No. – 5 H.P. motor for rewinder & Unwinder Pneumatic Brake of 6 caliper Capacity shall be with load cell . 2 Nos. 3 H.P. conveyor motors shall be without load cell . All internal electrical power connection including required necessary cables not in our scope of supply . You shall provide us the connection upto our drive and all panel wiring All above electrical motors shall be "ABB" OR "BHARAT BIJLEE" Make   Salient Features of the Plant This machine is specially designed as a multipurpose plant, With additional facilities like polyester lamination silicon coating, adhesive coating for tapes and stickers, heat sealable coating on blister etc.

The versatile machine from AE for ultimate slitting and rewinding works. SLIT ensure perfect slitting of rolls with consistent flawless quality and constant line speed. It is available in adaptable model to suit your requirement.   Salient Features : Most versatile, model providing combination of duplex center cum surface rewind system Constently flawless slit rolls by providing center driver drum to maintain .Fixed minimum distance between slitting and rewind point Constant line speed causes constant tension rolls Two Rewinding shafts carried on swinging arms are center driven through adjustable slipping clutch Counter balance system to adjust the pressure between rewind reels and center drum Suitable for off caliper / slippery / stretchy material In special case rewinding shaft can be supplied with provision of individua. Different slip assembly for each slit reels Slitting methods as per customer requirement like: Scissor cut/crush cut (Circular knives)/ Razor blade slitting system   Optional Attachments: Auto tensio control for unwind unit AE Web edge guide system (Hydraulic /Digital ultra sonic) Pneumatic system for Arm / Cluch /Brake /Nip Air shaft for unwind station Digital line edge guide system Safety chucks Bow rollers Four motor synchronised drive Shaft Less unwinder ( optional ) Pneumatic Lifter Air shaft On Rewind.   Duplex Surface Slitter & Rewinding Machine Unwind Roll Auto Tension Control Brake Or Mechanical Brake Edge Guide Control Unwind Frame. Structure (movable) Or Fix Unwind Frame Pneumatic Or Line Sensor 5.Dancing Roller Nip Roller Set 7 Slitting Attachment Adjustable Pressure Roll Drum Roller Rewinding Arm (both Side) Clutch Assembly/mechanically/Magnetic For Rewind Tension Counter Balance System

Brand Name : AE

Power : 10 HP

With wet laminations, the adhesive is applied to one substrate, usually by roller coating or air knife. The coated substrate is then nipped with another substrate, and the resulting laminate may then be left to air dry or passed through a heated oven to remove solvent and build bond strength.   The types of adhesive used for wet lamination are waterborne natural products, such as starch and dextrin or waterborne synthetic latex products, such as polyvinyl acetate, acrylic, etc. 100% reactive liquids, such as polyurethanes or polyesters.Wet lamination via waterborne or solvent based adhesives is confined to applications where at least one substrate is porous (e.g., paper, cardboard, textiles) to facilitate drying. Once cured, bond strength is generally high enough to cause failure or tearing of the porous substrate. Most often, waterborne synthetic latex adhesives are utilized for wet bonding because of their high initial strength and fast drying characteristics when applied to porous substrates.   Dry Lamination Dry laminations are those in which the liquid adhesive is first dried before lamination. The adhesive can be either applied to one substrate and dried or it can be applied as a hot melt type of film (essentially another film layer). The adhesive is then in the dry solid or slightly tacky stage when joined with the other substrate. The bonding is generally achieved during a high temperature, high pressure nip. The temperature and pressure are sufficient to cause the adhesive to flow and create an instantaneous bond when it cools and gels. Dry lamination can be applied to a broader range of products such as film-to-film and film-to-foil.   Dry laminating adhesives are generally solvent based although considerable development has taken place to reduce or replace the solvent to meet environmental regulations. This has produced several strong competitors to conventional solvent-based adhesives such as: hot melts (e.g., ethylene vinyl acetate copolymers), 100% reactive solids (e.g., two-part polyurethanes, one part moisture curing polyurethanes and UV/EB curable acrylates), high solids solvent based (e.g., silicone), and waterborne adhesives (e.g., acrylic emulsions). A significant advantage of reactive 100% solids adhesive in addition to the reduction in possible VOCs is the possible elimination of drying ovens and resulting energy cost.   Salient Features Heavy duty C.I. Cast iron & Heavy fabricated structure Gravure type coating system Liner type impression pressure assembly actuated with pneumatic piston for rubber roll Doctor blade and Nip Roller Fully insulated imported special glass wool sheet fitted in the panel (Top side & Bottom) For controlling heat loss One & One Slit type counter air flow arrangement, Divided equally are placed against roller for proper web support Exhaust are distributed through-out the length of drying chamber & individual exhaust duct for each zone Digital temperature controller with indicator & PT 100 sensor for each Zone Inside heating for Nip Steel roller Heavy duty Shaft types fix Rewinder with motor   Rewind Station A. C. synchronize Drive with Load cell Center winding system / Surface   Hot Air Generator Diesel / Fired Air Heater Thermic fluid Heater with Blower   Coating Unit Independent A.C. Drive Pre – Heating / Exhaust   Unwind Station Tension control Brake Unit with load cell feedback (Pneumatic/Motorized) Moveable unwind with web guide   Note : The actual production speed will however depend on all lamination condition, such as type weight and quality of material adhesives and solvents atmospheric condition operator skillfulness etc. Ideal roller : Aluminum 85 mm O.D width inside bearing with 25 mm MS shaft. Tunnel Roll : 75mm with 20mm shaft HEATING ARRENGMENT : Heating arrangement through hot air generator 50 um to 1 lakh or 1hp blower with 12hp heater(for each chamber) Heat Controller : tharmoset or temp controller Material to be laminated : Paper Polyester, BOPP Allum, Foil LDPE & other allied material Frame Structure : CI plate up to 20/40 mm and Channel 4-2 Dryer : glass wool panel from MS sheet. Coating system : gravure type coating with CI plate up to 20 mm and With coating cylinder mounting shaft, doctor blade, and manual rubber roll lifting, Laminating lead : CI plate up to 20 mm and 1 No. HCP roll with Special type of heater arrangement for laminating subtract for perfect bonding. 1 No. full width rubber roll pressure arrangement with manual lifting common drive from coating manual SYNCRONISE for acting as a laminating drive REWIND STATION : One Rewind 50 mm EN-8 shaft complete with core holder check nuts. Common drive through mechanical clutch 1 No. Lay-on roller for Rewind

The AESLIT-500 duplex shaft Slitter Rewinder is a Canti lever type which incorporates a range of superior design feature that ensure the highest possible quality for the final split roll Independent rewind tension control through non contact ultra sonic techniques for diameter measurement and unique core lock for differential slip at running speed. The design incorporate the three motor control system & unwind pneumatic brake with load cell feed brake Digital Edge/line guiding to achieve high speed correction.   Unwinder Shaftless type heavy duty Unwinder comlate with core facility of 76mm & 150mm Core, fitted with pneumatic brake and Load cell actuated latest line guide system.   Slitting Units Type of slitting: Razor in groove/circular rotary slitting system. One full width capacity grooved roller. Trim removal system: 2 HP blower with full width Pipe for trimming along with a trim Injector unit. Quick and easy system for change over from one Slitting mode to another and from one slit width to another.   Rewinder Type of Rewinding : Duplex Cantilever Differential Winding. with pneumatic pressure to maintain slip edge of rewind roll through digital E/P converter with indicator and Ultra-sonic sensor to maintain rewind dia Quick lock unit for rewinding \pneumatically controlled lay on roller operator friendly remote control panel provided at rewind for electrical and pneumatic system. 1 Nos. Common Servo Motor provided for both rewinder.   NIP Unit One full width capacity hard chrome plated steel roller of 150mm diameter. One full width capacity rubber roller of 150 mm diameter. Pressure is Pneumatically applied from the operation side of the machine and this unit is controlled by servo motor.   Laser Core Alingments Assembly fitted on top of the rewind shaft to indicate the position of new core to get exact finish size on every roll change over.-   Optional Manual laser core positioning system Pivoting type take off arms Statice eliminator Bowed/banana roller for wrinkle free web   Motor specific. for Multi point drive For 1350mm W.W. Unwind = PneumaticBrake (Tension Control) Nip =10 HP A.C. Motor Rewind = 7. 5 HP ( Common Drive ) RPM = 1400 - 3 - Phase, Voltage - 440 V A.C.   Motor specific. for Multi point drive For 1650mm W.W. Unwind = PneumaticBrake (Tension Control ) Nip =15 HP A.C. Motor Rewind = 10 HP ( Common Drive ) RPM = 1400 - 3 - Phase, Voltage - 440 V A.C.

<p><strong><span lang="EN-IN">Features</span></strong></p> <ul type="disc"> <li><span lang="EN-IN">Mechanical Web Gripper &amp; Cross Cutting Slot on Inspection Table.</span></li> <li><span lang="EN-IN">Removable Slitting Station for Easy Maintenance.</span></li> <li><span lang="EN-IN">Adjustable Slitting assembly at the running speed.</span></li> <li><span lang="EN-IN">Individual Drive for both rewind station Synchronize with Nip and slitting</span></li> <li><span lang="EN-IN">Drive. (2 No. 2 HP for Rewind 1 HP for Cutter &amp; Nip roll)</span></li> <li><span lang="EN-IN">Speed Indicators Mt. / Min, Length Counter 1 No.</span></li> <li><span lang="EN-IN">Gap Sensor for Batch Counter. 1 No.</span></li> <li><span lang="EN-IN">Inspection Mounting Facility for Strobe Light</span></li> <li><span lang="EN-IN">Individual Slip ring for each roll. 5No. for Each Rewind Shaft.</span></li> <li><span lang="EN-IN">Circular Top &amp; Bottom Knife (6 Set) With Gear Drive.</span></li> <li><span lang="EN-IN">2.5kg Magnetic Clutch With control For Winding</span></li> <li><span lang="EN-IN">TRA Web Guiding system With Controller.</span></li> <li><span lang="EN-IN">Single side mounted all 85mm aluminum ideal roller with balance 35 mm shaft brackets.</span></li> <li><span lang="EN-IN">Balancing body &amp; one side open shaft at both end for easy roll feeding + removing.</span></li> <li><span lang="EN-IN">1No. unwind shaft complete with core cone, check nut, and spring suitable for 400mm reel dia &amp; 76mm core. (Optional Air Shaft)</span></li> <li><span lang="EN-IN">Single side mounted all 85mm aluminum ideal roller with balance 35mm shaft bracket</span></li> </ul> <p>&nbsp;</p> <p><strong>Scope of Supply</strong></p> <ul type="disc"> <li><span lang="EN-IN">1 No. Mechanical shaft for Unwind suitable for 76 mm core dia. and 2 No. Paper core cone &amp; check nut as a extra shaft</span></li> <li><span lang="EN-IN">2 No. mechanical shaft for Rewind suitable for 76 mm core dia. with 10 No. Slipering for differential winding</span></li> <li><span lang="EN-IN">Ultrasonic Edge guide for TRA bst/e+l make</span></li> <li><span lang="EN-IN">1 No. 5 Kg. magnetic brake wit manual Tension control of Unwind</span></li> <li><span lang="EN-IN">. 2nos magnet powder cluth with manual Tension control for rewind</span></li> <li><span lang="EN-IN">AC variable main drive for circular Knife &amp; Nip rollers Standard make (SIEMENS/PARKER/LENZE/ABB make.)</span></li> <li><span lang="EN-IN">Digital counter &amp; length counter - Standard make</span></li> </ul>

The versatile machine from ANIL ENGINEERING  for ultimate slitting and rewinding works. SLIT ensure perfect slitting of rolls with consistent flawless quality and constant line speed. It is available in adaptable model to suit your requirement.   Salient Features : Most versatile, model providing combination of duplex center cum surface rewind system Constently flawless slit rolls by providing center driver drum to maintain .Fixed minimum distance between slitting and rewind point Constant line speed causes constant tension rolls Two Rewinding shafts carried on swinging arms are center driven through adjustable slipping clutch Counter balance system to adjust the pressure between rewind reels and center drum Suitable for off caliper / slippery / stretchy material In special case rewinding shaft can be supplied with provision of individua. Different slip assembly for each slit reels Slitting methods as per customer requirement like: Scissor cut/crush cut (Circular knives)/ Razor blade slitting system   Optional Attachments: Auto tensio control for unwind unit AE Web edge guide system (Hydraulic /Digital ultra sonic) Pneumatic system for Arm / Cluch /Brake /Nip Air shaft for unwind station Digital line edge guide system Safety chucks Bow rollers Four motor synchronised drive Shaft Less unwinder ( optional ) Pneumatic Lifter Air shaft On Rewind.    Duplex Surface Slitter & Rewinding Machine Unwind Roll Auto Tension Control Brake Or Mechanical Brake Edge Guide Control Unwind Frame. Structure (movable) Or Fix Unwind Frame Pneumatic Or Line Sensor 5.Dancing Roller Nip Roller Set 7 Slitting Attachment Adjustable Pressure Roll Drum Roller Rewinding Arm (both Side) Clutch Assembly/mechanically/Magnetic For Rewind Tension Counter Balance System