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Automatic Ampoule Filling Machine
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The sterilized ampoule tray can be directly loaded in to slant hopper of the unit. The synchronized star wheel Delivers ampoules, one by one on moving eccentric ampoule rack in single or two's or four's. During the stoppage of rack sequentially pre-gassing Filling, post gassing, pre heating (for single and double head only) and final Sealing/annealing is achieved. At the end to the rack, optional synchronized pusher Pushes out ampoules in to tray in vertical position. The basic unit fitted with parts suitable for any size of Ampoule and any one fill size syringes. In the event of change over of each size of Ampoule, following change parts are required. The filling system includes filling syringes, made from stainless steel, pre & post gassing arrangements as well as mechanical "No Ampoule, No Filling" device. Filling is affected by aspirating filling product through the syringes, passing it by positive displacement through the non return valves, filling tubes and filling needles in to the ampoules. Fine setting of each filing syringe is possible. The machine is suitable for filling range from 1 ml to 20 ml. "No ampoule, No filling" system is advantageous to save the costly filling liquid. The sealing station is composed of the ampoule revolving station, sealing burners as well as draw-off jaws. The regulations of burner flames are made easier with the knob. The machine can be easily inspected and better accessed from the both the sides. The driving and controlling elements are protected from splinters, product spillage and jets of water. All the parts coming in contact with the filling liquid are made out of stainless steel 316 and can easily be cleaned and sterilized. The ampoules which are to be treated are fed from ampoule sterilization boxes to an inclined charging hopper. Alternatively, customer can make arrangement for feeding the ampoules directly from sterilized tunnel. Through the charging hopper the ampoules are passed in to ampoule feeding Wheel, which in turn transfers the ampoules positively to the ampoule carrying rack. Ampoules at a time are transported to the various processing stations. The ampoule carrying rack carries the ampoules at an angle of 52 degrees to the vertical, stroke wise. Two centering racks lift the ampoules from behind out of ampoule carrying rack for inert gas treatment and filling and sealing operation. The precision transport system ensures exact centering of ampoule necks at each working station. At the filling station, ampoules are filled accurately, at a time depending on no. of syringes. Filling is affected by aspirating filling product through the syringes, passing it by positive displacement through the non return valves, filling tubes and filling needles, in to the ampoules. Filling in the stationery position and exact centering of necks at the filling and gassing stations guarantees filling without moistening ampoules necks and uniform, safe closures. The sealing station is composed of the ampoule revolving station, burner station as well as draw off jaws. In the ampoule revolving station, the ampoules are rotated round its longitudinal axis. At sealing station, the ampoule necks are gripped by the draw off jaws and sealed when adequate plasticity of glass has been reached, the glass splinters are collected in the waste box.
Automatic Volumetric Liquid Bottle Filling Machine
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SALIENT FEATURES + 1% Filling Accuracy on single dose. Rigid vibration free construction for trouble free performance. S.S elegantly matt finished body. Elegant and easy control panel for total control on operation. Minimum charge overtime, from one size to another container or fill size. Automatic washing of conveyor belt[ optional. No container No filling system – to avoid spillage. Pneumatic control bottle stopper. cGMP Model.
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automatic rotary & linear tube filling machine for the cosmetic, food, chemical and pharmaceutical industries as per our standard models or according to customer’s specific requirements. our machine designed to fill single tube large and small, side by side, dual product. our machine sealing types include: aluminium crimping and folding, hot air sealing for plastic and laminates. our machines can be customized to fit your production needs. automatic tube filling machine is having applications for metal, plastic, polyfoil and laminate tubes with cassette infeed system. this machine is designed and constructed according to the highest technology standards to guarantee the maximum productivity and quality. equipment complies according to cgmp standards and therefore suitable for sterile rooms and laminar flows. easy changeover without tools in very less time. a mechanical lifting mechanism or run by a servo motor (upon request) controls the lifting and descending of the tube according to the fill product characteristics. excellent access for cleaning and maintenance. salient features: the speed of the machine is 50 to 120 tubes per minute. it will vary depending upon the size and type of product the tube. it can fill up from 3 ml to 200ml of cream/ointment. it can seal/close lami tube up to 40 mm diameter and aluminium tubes up to 28 mm diameter. it will have oval race track with aluminium tube holder. the indexing system will be of ferguson type oil immersed. the body is fully enclosed from all sides. the machine will be cladded with pre-buffed ss sheet. over load clutch protection of conveyor. provision for bar code reading. if required. all stationary parts above table top will be in ss 304. a variable frequency drive for changing the speed of the machine will also be provided along with the machine. the machine will have plc of allen bradley make and touch screen hmi. all cams will be hardened and generally all shaft will be supported on bearing. the pneumatics will of festo, electricals of siemens and sensors will of reputed brand from europe. all the door will have safety switch and only 24v dc power will come out of the machine. even the cassette motor will also operate at 24v dc power. utility required: input power: power in put, 4 - 5 kw. at site: 3 phase/ 415v. ±15%, / 50hz. ±5%, and neutral. (as applicable) compress air: client to provide instrument quality moisture free air supply for smooth filling machine function the continuous air to be supplied at site: 6 kgs. / sq. cm. pressure at 11 cfm max. cooling water: water circulation at site: 8 lpm at 12o c.
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Automatic Linear Liquid Filling Machine
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Manufacturer & exporter of Automatic Liquid Filling Machine & Automatic Electronic Filling Machine. Our product range also comprises of Semi Automatic Liquid Filling Machine and Volumetric Liquid Filling Machine. Gained prominence in the industry as a reliable organization, we are engaged in providing Automatic Liquid Filling Machine. Widely demanded in food processing, beverages and dairy industries, our offered filling machines are provided in various specifications. These machines are delivered timely to gain maximum client-satisfaction.
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Automatic Filling Machine
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Semi Automatic Twin Heads Volumetric Liquid Filling Machine Model: SLF � 50, designed for Injectable liquid & Oral Liquid Filling The basic unit consists of Reciprocating Filling, Driving type Nozzle, , Container Platform, Container Centering Device, syringe Holders, HDPE Tubes and Piles and on line starter. The unit is built on strong structural frame for rigidity and provides vibration free movement of operation. The Stroke of nozzle holder and the height of the nozzles id adjustable for achieving smooth entry and exit of nozzles inside the neck of containers and avoids splash spillage of liquid or dropping at sides. No breakage of containers in the event centering is not done correctly as nozzle holder is spring loaded. The unit can be quickly dismantled for the maintenance just by opening front cover. Each and every part can be attended for cleaning operation of maintenance without any hindrance. High precision in manufactured syringe to achieve high accuracy in fill size and drip proof performance.
Semi-Automatic Tube Filling Machine
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We specialize in manufacturing the top quality of Semi-Automatic Tube Filling Machinesin India. These machines are manufactured in our advanced manufacturing unit using better quality materials and innovative technology. Our Semi-Automatic tube Filling Machine is meant for filling tubes with very adhesive, thick substances such as face creams, shaving creams, toothpastes, ketch-up, medicinal creams & ointments, etc. and are preferred by cosmetic industries, FMCG industries, Pharmaceutical industries as well as food and beverage industries. They support semi-automatic operation and has been designed after extensive researches. These have speed changing option for controlling the output. We have experienced reliable and proactive professionals who put their efforts in the development and progress of our firm to produce the excellent forms of Semi-Automatic Tube Filling Machines. This machine offers the excellent performance while requiring low maintenance and the Tube Sealing operation is carried out by hot air sealing arrangement. We manufacture them in compliance to the international standards of quality utilizing the latest technology as well as high quality materials. They are also quality tested to ensure that they are absolutely flawless. We are the leading Semi-Automatic tube Filling Machine supplier and exporter of India. Features: Excellent functionality Easy to install Capable dynamic Commercial machine Solid design Time-saving Compliant speed
Automatic Vial Filling Machine
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Output 80 – 100 vials / minute suitable for 5 ml to 30 ml vials depending upon volume and viscosity of liquid fitted with part suitable for any one size of vial & stopper size. Features M. S Structure & SS. – 304 Cladding. For frame and top plate. Individual gear box for each unit. No belt drive. Separate A. C. Frequency drive speed control. NO stopper no vial machine stop system. Automatic rubber stopering and Aluminum cap by vibratory.
