Automatic Linear Vial Washing Machine Dealers in Amraiwadi, Ahmedabad

• Input Specification: Container Diameter: 15mm to 35mm
• Overall Dimension: 2300mm (L) X 850mm (W) X 915mm (H)

The Automatic Linear Vial Washing Machine is excellent for washing injectable glass vials of all varieties. This machine has been integrated with seven washing stations to speed up the regular process of washing with the best approach. This aspect of the machine can be customized based on the requirements of the customer. This Tunnel Type Vial Washing Machine offers four water washes and three air washes. It also offers the most positive and regulated pressurizing washes for vials. All the contact and noncontact parts are made of high quality stainless steel. The details of the variety of the material can be taken from the features that have been enlisted in the following few points. In accordance with the GMP requirements, vials are inverted into a neck down position and the nozzles are entered into vial during the completion of the washing cycles. For sterile vial filling lines, this Vial Washing Machine has proven to be the best solution till now.

Shree Bhagwati very critically reviewed vial washing operations in the parenteral section and found methods either very primitive or concepts with probabilities or too perfect and highly expensive. Considering above facts, a very imaginative vial washing machine Model SBVW-150 is devised to ensure simple & modular operation, where each individual vial is positively washed with maximum of seven washes. Operation: The Vial trays are directly un-loaded to the vial tray from which it is pushed on to the turn-table. The turn-table slowly and steadily feed vials to the two tracks feed worm, where vials are automatically inverted. The synchronized star-wheel places two vials, one by one to the two tracks indexing chain. The indexing chain positively carries inverted pair of vials through seven sequential washes. At the end of washing operations vials are reinvented back into original position and collected in the tray.   Salient Features Very compact, rigid, & modular construction. All contact parts with D.M. water and distilled water of S.S. 316 construction and argon arc welded. The unit built on S.S. square pipe frame and totally encompassed with S.S. coverings in pleasing matte finish to avoid corrosion and ease of cleaning even from inside. The washing section is totally covered with acrylic cabinet and collecting trays ensure total removal of water in the drain or recirculation tank Absolutely simple machine, with only six change parts, which can be changed within few minutes. All exposed parts are of S.S. 304 or hard chrome plated brass for corrosion free long life. The seven sets of nozzle enter into the vials mouth during the washing operation ensuring penetration of washing medias to the core A perfect washing principle. Fixed top nozzles at each washing station ensures external washing of vials at the same time of internal washing. The flow of washing medias stop during the indexing of chain, saving straight 25% on utilities. The system of solenoid valves and optional tanks, pumps and filters is engineered for long trouble free life & fool proof operation. The machine construction allows delivery of vials into a separate room or attach directly with tunnel.

Automatic Linear Vial Washing Machine is suitable to wash injectable glass vials. Machine equipped with seven washing stations can be interchangeable as per specific customer’s requirements. This Linear Vial Washer provides 4 water wash & 3 air wash for positive & pressurizing washes of vials. All contact parts made from AISI SS 316L and non-contact parts from AISI SS 304 materials. Vials invert into neck down position and nozzles enters into vial during washing cycle to meet GMP requirements. Automatic Linear Vial Washing Machine is ideal and economic choice for online Sterile Vial Filling Line.   Salient Features A complete cGMP model All contact parts made from S.S. 316L Entire frame covers & non contact parts made out from SS 304 Easy cleanable & Inter changing facility Machine provides 4 water washers & 3 air washers Complete Flexibility with user for washing cycle Feeding online vial transferring chain through turn table No Vial - No Washing” system No washing - No water supply” system Nozzles enter into the container during washing cycle to meet cGMP requirement Low water consumption Quick change over with minimum use of tools Microprocessor based variable AC frequency drive for speed control Vial counter for counting the final production output   Process Operation   Containers feed from the de-cartooning station are received on an Infeed turn table through visual inspection unit. An in feed worm inverts container to neck down position and feeds them through a specially designed indexing device. The device carries the container forward and stops. Nozzles carrier enters into the container and activities the jet of water/air. The air/water flow is deactivated after the washing cycle is over. Device indexes the vials for next wash. A separate pumping station gives the right quantum of water at the desired pressure. Washed containers are again inverted to neck upward position to collect in trays or directly feed to sterilizing tunnel.   Washing Cycle 1st washRecycled Water 2nd washCompressed Air 3rd washDM water 4th washDM water 5th washCompressed Air 6th washDistilled Water (WFI) 7th washCompressed Air   8th wash (Optional)Silicon (Optional  

AUTOMATIC LINEAR DOUBLE TRACKS VIAL WASHING MACHINE MODEL : AHVW 120, AHVW 60 Operations: • The vial trays are directly un-loaded to the vial tray from which vials directly transfer to the turn-table. • The turn table slowly transfer vials to the linear washing machine in single track or two tracks feed warm, from where vials are automatically come in to invert position. • The synchronized star- wheel places two vials at a time in two tracks indexing chain or one vials in to the single track machine. • The indexing chain positively carries inverted pair of vials through seven sequential washes. • At the end of washing operation vials are re-inverted back into original and collected in the tray. Pumping station: Tank with valve – 3 NOS. SS 316 pump – 3 NOS. S.S. Filter housings and filter cartridges. Change parts: Change over of each vial size contain star wheels, worms, inverters./div> Technical specifications: SS finish gmp model Dimension: 1600mm l >< 800mm w>< 800mm h Electrical: single phase Output: 3000- 4000 vials per hours in case single track machine 6000- 8000 vials per hours in case double track machine

Automatic Linear Bottle Washing Machine is used for washing of bottles. Bottles will be pushed from in feed tray and then move on wire woven conveyor belt, which align the Bottle in correct position, to enter in to the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the Bottle inside pocket in mouth down position over spraying nozzles. Multi jet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters. Each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the bottle, spraying jets of water or compressed air then return down. The baskets movement then advances by one station. Each station of bottle passes through the washing cycles selected