Cap Sealing Machine Dealers in Bapu Nagar, Ahmedabad

We are offering automatic single head cap sealing machine, “no container -no cap arrangement". Single motor syncronise conveyor, star wheel and platform turret. Adjustable height of conveyor belt. All contact parts are made out of stainless steel. Sealing pressure can be varied to suit different gauges and size of caps. Specially designed hopper is provided to increase storage capacity of bowl. Low noise level. Low power consumptions. Star wheel is equipped with safety clutch for automatic stoppage of machine in case of jamming over loading.

• Phase: Single Phase
• Machine main frame: Square Pipe, Stainless Steel 304
• Machine Coverings: Complete in Stainless Steel 304
• Product Contact Parts: Stainless Steel 304
• Non-Contact Parts: Stainless Steel / Mild Steel / Aluminum / Teflon (Whichever is applicable)
• Conveyor Slat: Stainless Steel 304 Slat with Nylon Strips on Side
• Conveyor Shafts: Mild Steel with Hard Chrome or Zinc Plating
• Conveyor Sprockets: Mild Steel or Nylon
• Bearings: SKF / Nachi / Timken
• Plating(Wherever Applicable): ENP / Zinc / Hard Chrome / Blackening
• Capping Unit: Stainless Steel .304
• Bowl: Stainless Steel 304
• Vibratory Bowl Feeder: Mild Steel Cladded in Stainless Steel 304
• Vibrator Stand: Mild Steel with ENP Plating
• Cap Elevator frame (If machine is with Elevator): Stainless Steel 304
• Elevator Belt: PVC
• Shute: Stainless Steel 304
• Support Rod on Existing point of indexing Star wheel: Stainless Steel 304
• Star Wheel with Back Guide: 12 mm thick UHMW / Nylon
• Guide Brackets: Spectra make – Plastic
• Guide Size: 100mm / 150mm
• Guide Rod: Stainless Steel 304 (10mm Round Bar)
• Slat Chain Pitch: 3.5” Stainless Steel 304
• Capping Head Pillar: Mild Steel with ENP / Hard Chrome
• Capping Head Motor Make: 1 H.P Bonfiglioli
• Capping Head Gear Box Make: Bonfiglioli Ratio: 20:1
• Cap Elevator Motor Make (If machine is with Elevator): Bonfiglioli
• Cap Elevator Gearbox Make (If machine is with Elevator): Bonfiglioli Ratio: 20:1
• Capping Head VFD Make: 1 H.P Delta
• Sensor Make: Sick / Leuze / Panasonic
• Proxy: Autonix / Pulset
• “No Cap in Shute Elevator Stop” Sensor (If machine is with Elevator): Panasonic
• Electrical Wiring: Ferrule Numbering on all the wires with Proper Markings
• Electrical Components: ABB / Delta /Spectra
• Pneumatics: SMC / Festo / Janatics
• Air Pipes: SMC / Festo / Janatics
• Wires & Cables: Labb
• Control Panel: Relay Card (Push Button Type )
• Power: 1 H.P / 230 V.AC
• Compressed Air Required: 3 H.P Compressor (6 bar pressure 0.5 CFM)

Although there is a wide range of closures available ,the conventional bore sealing has, to date, been the most widely used method of sealing containers. Bore seals are inexpensive to manufacture and are relatively easy to fit. However, bore seals are do not form hermetic, flexible or even reliable seals- they leak. There are three types of closures available, which are either inserted into the neck of or form a combination of two. The effectiveness of this seal can be affected by temperature, natural relaxation & mechanical properties, all of which will cause seal to leak, especially in transit. Automatic induction cap sealing machine is designed for rapid and reliable performance. When performance and system control are crucial to your operation, then this is the equipment for you. It has a touch screen input and controller for high tech sealing operation especially suitable in pharmaceutical applications. The induction cap sealer meets all the required industry requirements and therefore recommended for other industries such as food, beverage, cosmetics, oil packaging and chemical manufacturing industries. This equipment can be used for both low production as well as high production runs making it among the best equipments for industries with a wide range of products for packaging. The equipment produces the best hermetic oxygen barrier that ultimately extends the shelf life of the product with no possibility of leakages or seal damage. Tamper Proof : It is not possible, from production to the Consumer that the content of the product be manipulated without being clearly noticed. Product Freshness : The taste and aroma of the product remains intact due to the hermatic seal. Protection against Leakage : There is no spillage or loss of contents of the product. Sales Promotion : The foil on the inside can be used for advertising or promotional purposes. Maximum Filling Speeds : The sealing takes place without any direct contact which allows full potential of the filling plant to be utilsed. Minimum Effort : The wad is put in the cap by the manufacturers. Thus the filling line requires only the Induction Cap Sealing machine to be installed. Indirect Heating : Induction heating allows heat sensitive products such as creams , petroluem product , pesticides etc. to be sealed faster and safely than direct heating which would normally spoil or catch fire. IGBT Technology : IGBT’s are more reliable and efficent at higher line speeds.

• Output / Hour: 1000 to 2400 Containers
• No. of sealing head: 1 Nos.
• Electrical Specification: 1 HP / 440 Volts / 3 Phase / 50 Hz (Four wire) For Main Machine.

The semi automatic cap sealing machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are provided to facilitate the servicing of machine.

• Electrical Input Requirements:: 230VAC Single Phase 50 Hertz 10Amperes.
• MOC:: Stainless Steel Grade 304
• Sealing Speeds:: 100 bottles per minute
• Neck Diameters:: 25mm – 120mm with different model
• Type Of Sealing Head:: Tunnel Type Induction Head and flat also
• Adjustable Height:: 0 – 300mm bottle and more on request available.

Multipack high quality induction cap sealing system including online / offline Induction Cap Sealing Machine, Bottle Induction Heat Sealing Machine, Online bottle Induction Sealer machine suitable for 20mm to 120mm cap sizes with Automatic induction head Sealing Machine, Bottle Foil Heat Sealing Machine , Our induction sealer machines are manufactured in high technology with German make induction sealing head with air cooled induction cap sealing machines and water cooled induction cap sealing machines .

Induction sealing machine are mainly used to seal plastic bottles (PP, PET, PE, PS, PVC) & glass containers with aluminum foil for pharmacy, chemical industry, pesticide, food stuff, cosmetic, lubricating oil, industry etc. they are two types of automatic and portable for your choose.

Although there is a wide range of closures available ,the conventional bore sealing has, to date, been the most widely used method of sealing containers .Bore seals are inexpensive to manufacture and are relatively easy to fit. However, bore seals are do not form hermetic , flexible or even reliable seals- they leak. There are three types of closures available, which are either inserted into the neck of or form a combination of two. The effectiveness of this seal can be affected by temperature, natural relaxation & mechanical properties, all of which will cause seal to leak, especially in transit. Using the Induction Cap Sealing Technology, it's now possible to create alternative, alright, hermetic seals on the necks of containers. The process can produce significant cost savings. The seal is strong, flexible & yet easy to remove, and provides protection against cross contamintaion and an effective tamper-evident layer..     Advantages of Induction Cap Sealing Tamper Proof : It is not possible, from production to the Consumer that the content of the product be manipulated without being clearly noticed. Product Freshness : The taste and aroma of the product remains intact due to the hermatic seal. Protection against Leakage : There is no spillage or loss of contents of the product. Sales Promotion : The foil on the inside can be used for advertising or promotional purposes. Maximum Filling Speeds : The sealing takes place without any direct contact which allows full potential of the filling plant to be utilsed. Minimum Effort : The wad is put in the cap by the manufacturers. Thus the filling line requires only the Induction Cap Sealing equipment to be installed. Indirect Heating : Induction heating allows heat sensitive products such as creams , petroluem product , pesticides etc. to be sealed faster and safely than direct heating which would normally spoil or catch fire. IGBT Technology : IGBT's are more reliable and efficent at higher line speeds.  Wads The Wad basically consists of four layers : Cardboard or Foam Packing. Wax Layer. Aluminium Foil. Sealing Film.We see a pulp board packing material as the retaining wad, the wax dot pattern layer , the aluminium foil and the sealing film. The lines of force radiate through the foil and induces current flow in it. This increases the temperature of the foil. Due to this , the sealing film melts and adheres to the lip of the container. After the seal is broken, the board or foam packing is retained by the cap.  Process The process of Induction Cap Sealing is based on the principle that a conductive material i.e. Al Foil heats up on exposure to high frequency magenetic field generated by an Induction Unit. This is a non contact process without direct heat transfer.Due to this, the sealable closure liner can be placed in the cap by the manufacturer. The Wad consists of a board packing material, a wax layer, aluminium foil and a sealable film. The screw cap combination passes through the induction unit after closure of the container.when the container is under the induction head, heat is developed into the aluminmium layer.The wax layer starts to melt and penetrates into the board layer.The Sealing layer also melt & forms a tight seal against the lip of container. The necessary pressure is provided by the liner/screw cap combination.On opening the container, the board remains inside the cap and serves as a seal on further use, whereas the aluminium foil is permanently sealed on the rim of the mouth of container.  Containers Innerseal can be used on containers made of PET,PVC,Polythene,Glass and other thermoplastics.They are suitable for use with screw type Snap On,Child resistant and other customer closures as long as the seal is in positive contact with the neck of container. A uniform neck finishing is required for good Induction Sealing.The sealing are not to be very wide.The small 50 ml to the big 200.Its Drum having a neck size of 10 mm opening to the wide mouth of 120 mm can be Induction sealed.Induction Sealing liners for HDPE,LDPE,PET & PP in the different thickness locally available.

• Type: Machine
• Driven Type: Pneumatic
• Automation Grade: Manual

• Voltage: 415 Volts
• Driven Type: Electric
• Application: Apparel, Beverage, Chemical, Commodity, Food, Machinery & Hardware, Medical, Textiles
• Automatic Grade: Semi-Automatic
• Power: 1 HP
• Type: Filling Machine
• Packaging Details: As per customer's requirements.
• Port: India
• Packaging Material: Glass, Metal, Paper, Plastic, Wood
• Cap Sealing Machine: Semi Automatic ROPP Cap Sealing Machine
• Model Number: Bhagwati -40
• Packaging Type: Bags, Barrel, Bottles, Cans, Capsule, Cartons, Case, Pouch, Stand-up Pouch
• After-sales Service Provided: Engineers available to service machinery overseas

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