Capping Machine Dealers in Rakhial, Ahmedabad

The semi automatic cap sealing machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are provided to facilitate the servicing of machine. Machine is having motorized rotating head mechanism, which ensures proper cap sealing with uniform torque.     Require manually feeding & unloading container, where the body and the neck of the container are positioned below the rotating head, and sealing head is performing perfect operation of capping with uniform torque.  

CAPPING MACHINE   Capping machine is used for tightening caps over bottles; this simple operation is possible due to the pneumatic clamping and tightening of caps to the bottle mouth. Placing the caps on bottles is done manually. ALSO KNOWN AS CAPPING MACHINE PLASTIC BOTTLE CAPPING MACHINE BOTTLE CAP MACHINE

Although there is a wide range of closures available ,the conventional bore sealing has, to date, been the most widely used method of sealing containers .Bore seals are inexpensive to manufacture and are relatively easy to fit. However, bore seals are do not form hermetic , flexible or even reliable seals- they leak. There are three types of closures available, which are either inserted into the neck of or form a combination of two. The effectiveness of this seal can be affected by temperature, natural relaxation & mechanical properties, all of which will cause seal to leak, especially in transit. Using the Induction Cap Sealing Technology, it's now possible to create alternative, alright, hermetic seals on the necks of containers. The process can produce significant cost savings. The seal is strong, flexible & yet easy to remove, and provides protection against cross contamintaion and an effective tamper-evident layer..     Advantages of Induction Cap Sealing Tamper Proof : It is not possible, from production to the Consumer that the content of the product be manipulated without being clearly noticed. Product Freshness : The taste and aroma of the product remains intact due to the hermatic seal. Protection against Leakage : There is no spillage or loss of contents of the product. Sales Promotion : The foil on the inside can be used for advertising or promotional purposes. Maximum Filling Speeds : The sealing takes place without any direct contact which allows full potential of the filling plant to be utilsed. Minimum Effort : The wad is put in the cap by the manufacturers. Thus the filling line requires only the Induction Cap Sealing equipment to be installed. Indirect Heating : Induction heating allows heat sensitive products such as creams , petroluem product , pesticides etc. to be sealed faster and safely than direct heating which would normally spoil or catch fire. IGBT Technology : IGBT's are more reliable and efficent at higher line speeds.  Wads The Wad basically consists of four layers : Cardboard or Foam Packing. Wax Layer. Aluminium Foil. Sealing Film.We see a pulp board packing material as the retaining wad, the wax dot pattern layer , the aluminium foil and the sealing film. The lines of force radiate through the foil and induces current flow in it. This increases the temperature of the foil. Due to this , the sealing film melts and adheres to the lip of the container. After the seal is broken, the board or foam packing is retained by the cap.  Process The process of Induction Cap Sealing is based on the principle that a conductive material i.e. Al Foil heats up on exposure to high frequency magenetic field generated by an Induction Unit. This is a non contact process without direct heat transfer.Due to this, the sealable closure liner can be placed in the cap by the manufacturer. The Wad consists of a board packing material, a wax layer, aluminium foil and a sealable film. The screw cap combination passes through the induction unit after closure of the container.when the container is under the induction head, heat is developed into the aluminmium layer.The wax layer starts to melt and penetrates into the board layer.The Sealing layer also melt & forms a tight seal against the lip of container. The necessary pressure is provided by the liner/screw cap combination.On opening the container, the board remains inside the cap and serves as a seal on further use, whereas the aluminium foil is permanently sealed on the rim of the mouth of container.  Containers Innerseal can be used on containers made of PET,PVC,Polythene,Glass and other thermoplastics.They are suitable for use with screw type Snap On,Child resistant and other customer closures as long as the seal is in positive contact with the neck of container. A uniform neck finishing is required for good Induction Sealing.The sealing are not to be very wide.The small 50 ml to the big 200.Its Drum having a neck size of 10 mm opening to the wide mouth of 120 mm can be Induction sealed.Induction Sealing liners for HDPE,LDPE,PET & PP in the different thickness locally available.

Although there is a wide range of closures available ,the conventional bore sealing has, to date, been the most widely used method of sealing containers. Bore seals are inexpensive to manufacture and are relatively easy to fit. However, bore seals are do not form hermetic, flexible or even reliable seals- they leak. There are three types of closures available, which are either inserted into the neck of or form a combination of two. The effectiveness of this seal can be affected by temperature, natural relaxation & mechanical properties, all of which will cause seal to leak, especially in transit. Automatic induction cap sealing machine is designed for rapid and reliable performance. When performance and system control are crucial to your operation, then this is the equipment for you. It has a touch screen input and controller for high tech sealing operation especially suitable in pharmaceutical applications. The induction cap sealer meets all the required industry requirements and therefore recommended for other industries such as food, beverage, cosmetics, oil packaging and chemical manufacturing industries. This equipment can be used for both low production as well as high production runs making it among the best equipments for industries with a wide range of products for packaging. The equipment produces the best hermetic oxygen barrier that ultimately extends the shelf life of the product with no possibility of leakages or seal damage. Tamper Proof : It is not possible, from production to the Consumer that the content of the product be manipulated without being clearly noticed. Product Freshness : The taste and aroma of the product remains intact due to the hermatic seal. Protection against Leakage : There is no spillage or loss of contents of the product. Sales Promotion : The foil on the inside can be used for advertising or promotional purposes. Maximum Filling Speeds : The sealing takes place without any direct contact which allows full potential of the filling plant to be utilsed. Minimum Effort : The wad is put in the cap by the manufacturers. Thus the filling line requires only the Induction Cap Sealing machine to be installed. Indirect Heating : Induction heating allows heat sensitive products such as creams , petroluem product , pesticides etc. to be sealed faster and safely than direct heating which would normally spoil or catch fire. IGBT Technology : IGBT’s are more reliable and efficent at higher line speeds.

Bottle/ Jar Screw Capping machine as well know Chuck capper / rotary capper machines is versatile, self-supported on stainless steel leg with height adjustable adjustment system. The machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are provided to facilitate the servicing of machine. The feed container moving on conveyor belt are feed into an in feed star wheel through In-feed worm, star wheel bringing the container below the sealing head in the subsequent indexing part, mean while the bottle pickup a cap from the delivery chute of cap filling bowl, where the body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of threading & sealing. Slient Features : The unit is made compact & versatile. S.S. Slat conveyor S.S. Elegantly Matt Finished Body Built in front control panel Vibratory Bowl With A/c Frequency Drive

• Model: SBCS-100V
• Output / Hour*: 3600 to 6000 vials.
• Direction of Movement**: Left to Right

BHAGWATIA Automatic Aluminum Cap Sealing Machine is versatile, self-supported on stainless steel leg with height adjustable adjustment system. The machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are providing to facilitate the servicing of machine.

AUTOMATIC High Speed LIQUID Vial Filling & VACUUM Rubber Stoppering Machine MODEL: AHVF 4, 6 & 8 Description: High Speed Automatic Vial Filling & Rubber Stoppering Machine suitable for the filling & rubber stoppering of glass vials. Our Automatic Vial Filling & Rubber Stoppering Machine is widely uses in SMALL & large volume injectable preparations. Machine consist automatic feeding, filling, bunging & ejection system all complies as per cGMP requirements. Automatic Vial Filling & Rubber Stoppering Machine can be attached to Vial Washing Machine and Vial Cap Sealing Machine in order to complete online Sterile Vial Filling Line. Machine complies as per GMP requirements. Our standard machine equipped with stainless steel piston pump for the liquid filing, further we can also provide peristaltic pump for higher filling accuracy upon specific customer request. Salient Features: • Suitable for the filling Volume of 2ml to 250ml. • Piston pump/Peristaltic pump aseptic filling. • Filling with accuracy of ±0.5-1% • Filling with accuracy of ±0.5-1%. • All Contact Parts Made from S.S 316L & framework by S.S. 304. • ariable A.C. frequency drive for speed adjustment. • Digital Vial Counter for counting production output. • In-feed Turn Table/ Unscrambler for automatic feeding of objects. • On-line Mechanism. • “No Vial - No Filling” system. • “No Vial - Machine Stop” system. • IQ/OQ documentation can be provided Process Operation: The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for 'No Vial-No Filling' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers six vials together on conveyor for rubber stoppering operation.

The precision engineered Vial Filling & Stoppering Machine manufactured by us is designed to successfully meet the operational requirements of various industries. Further, these can be availed with the a. C. Frequency drive for speed control and are acknowledged for features like no vials and no filling systems. These are offered at a fair price range

• Voltage: 415 Volts
• Driven Type: Electric
• Application: Apparel, Beverage, Chemical, Commodity, Food, Machinery & Hardware, Medical, Textiles
• Automatic Grade: Semi-Automatic
• Power: 1 HP
• Type: Filling Machine
• Packaging Details: As per customer's requirements.
• Port: India
• Packaging Material: Glass, Metal, Paper, Plastic, Wood
• Cap Sealing Machine: Semi Automatic ROPP Cap Sealing Machine
• Model Number: Bhagwati -40
• Packaging Type: Bags, Barrel, Bottles, Cans, Capsule, Cartons, Case, Pouch, Stand-up Pouch
• After-sales Service Provided: Engineers available to service machinery overseas

• Voltage: 220V
• Brand Name: Nikita
• Body Material: MS
• Machine Weight: 300-400kg
• Frequency: 50-60Hz

• Approx Price: Rs 85,000 / Piece

We have parted our infrastructure into several units and one of them is storehouse. We update it on regular basis so as to meet stated industry standards. A famed name, the company is enlisted amidst the well-known Suppliers of Automatic ROPP Cap Sealing Machine.   Features : S.S. Elegantly matt finished body. Simple Design. Easy to operate. Low Power Consumption & Maintenance Free. Range: 22mm cap, 25mm cap, 28mm cap or as per requirement. Speed: 300 to 1500 containers / Hour depending on operator skilled & size of the bottle. Packing Material: Bottles, Jars & container. Rigid vibration free construction for trouble free performance

• Cap Diameter: Up to 32 mm
• Production Capacity: Up to 10000 Caps per Hour
• Cap Length: Up to 75 mm
• Power Supply: 440 Volts,50 Hz,A.C.,Three phase with neutral ( can also be designed as per specific requirement
• Connected Load: 15 KW (Approx.)
• Working Temperature: -10 DegreeC to 40 DegreeC (14 DegreeF to 104 DegreeF )
• Working Humidity: Up to 90 percentage
• Noise Level: Up to 80 dbA
• Total Weight: 10000 Kg. (Approx.)

20 Liter's Jar Automatic Rinsing Filling & Capping Machine 240 / 360 / 480 JAR PER HOUR   1st Wash-Tap Water (Inner + Outer Wash) 2nd Wash-Hot Water(Inner Wash) 3rd Wash-Product (Mineral) Water Wash (Inner Wash) & 2nd Filing (fine Fill) 4th Pump :- 1st Filling(Course Filling) Air Require :- 7Cfm With 8Kg / Cm.square Heater :- 3kw. (1.5 Kw X 2nos.) P.L.C. With Display (H.M.I)

• Type: Machine
• Driven Type: Pneumatic
• Automation Grade: Manual

• Model Number: DARCS-60
• Out put: Up to 60 / Containers per minute
• Electrical Ratting: I HP, 440 Volts, 3 Phase, 50 Hz.
• ROPP Cap Diameter: 22 mm to 56 mm, with help of change parts
• Container: A) 22 mm to 100 mm (Diameter) B) 50 mm to 210 (Height) option for other bottle height available
• Height of conveyor: 750 mm to 840 mm
• Overall Dimensions: 915 mm (L) X 610 mm (W) X 1300 mm (H)
• Gross Weight in Kgs: 450 Kgs Approx
• Change Parts requirement: A) Container size : Star wheel, Back guides B) Cap size : Pluger, Delivery Chute, Vibratory Bowl (For Two nearest cap size is common can use)

“No Container -No Cap arrangement". Single motor syncronises conveyor, star wheel and platform turret. Adjustable height of conveyor belt. All contact parts are made out of Stainless steel. Sealing pressure can be varied to suit different gauges and size of caps. Specially designed hopper is provided to increase storage capacity of bowl. Low noise level. Low power consumptions. Star wheel is equipped with safety clutch for automatic stoppage of machine in case of jamming over loading.

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