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Vibro-feeder
Features : Equally distributed feeding due to vibrating action.Adjustable counter-weights in vibrating motor for fine-tuning of frequency and amplitude of the Bed of Vibro-feeder according to the requirement.Liners of stainless steel are provided (to prevent corrosi
tilting device
Single-arm Continuous Mixer
Sand Shower System
Sand Cooler
Process Casting Plant
12,900,000 Per Piece
1 Piece (MOQ)
Country of Origin : India
Certification : ISI Certified
Application : Foundry
Weight : 5000-6000kg
Voltage : 440V
Driven Type : Electric
Warranty : 1 Year
Brand Name : Castofoam
Production Capacity : 500 TPM
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Over Band Magnetic Separator
Lost Foam Sand Dosing System
349,000 Per Piece
1 Piece (MOQ)
Country of Origin : India
Type : Automatic
Certification : ISI Certified
Application : Industrial
Voltage : 380V
Warranty : 1 Year
Brand Name : Castofoam
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Lost Foam Sand Cooler
1,349,000 Per Piece
1 Piece (MOQ)
For catering the variegated demands of our respected clients, we are highly engrossed in providing a wide range of Vertical Sand Cooler. Designed for dedusting and cooling molding sand (bulk materials with a fraction of 0.08 mm to 0.8 mm with a density of 1.2-1.8 tons per cubic meter) to the operating temperature. Works on the principle of "fluidized bed". Water heat exchangers are installed in the "boiling" zone of the sand, they are used in the summer. The high-pressure fan creates a fluidized bed of sand. The air passing through the hot sand takes heat and dust fraction, then it enters the cyclone-type dust collector through the aspiration branch. After the cyclone, another fan is installed to equalize the air pressure in the cooler.The cooler is supplied with an aspiration system. A temperature sensor is installed at the outlet cooler, which allows you to control the temperature of the sand. The temperature of the sand at the outlet of the cooler depends on the cooling time and the temperature of the air supplied to the cooler. The sand cooling time can be adjusted according to the time of operation of the air damper for unloading. Part of the equipment: Cooler body High pressure fan Air distribution manifold Cyclone The fan is centrifugal Air ducts The technological unit is designed for cooling molding sand. The sand cooler uses the "fluidized bed" principle, i.e. Atmospheric air passes through the sand layer at high speed, causing it to boil. The air that cools the sand carries the dust fraction into the cyclone, and, having passed it, purified, is released into the atmosphere. A water heat exchanger is installed in the sand boiling zone, which speeds up the cooling process. The time spent by the sand in the cooler can be adjusted by the operator from the control panel by closing the pneumatic valve when unloading into the elevator.In our LFC equipment, we use an air sand cooler with a built-in water heat exchanger and, depending on the climatic zone of use of the equipment and its performance, we supplement the sand hopper with another water heat exchanger. This scheme allows you to guaranteed cool the foundry sand to its operating temperature. The use of a sand cooler designed by Castofoam India Pvt. Ltd is possible not only in the LFC process, but also in any technological process where quartz sand with similar temperature parameters is used (in the production of building mixtures, glass production, etc.)
Country of Origin : India
Type : Vertical
Brand Name : Castofoam
Material : Stainless Steel
Certification : ISI Certified
Application : Industrial
Voltage : 440V
Frequency : 60Hz
Warranty : 1 Year
Size : Standard
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Lost Foam Mold Box
149,000 Per Piece
1 Piece (MOQ)
Country of Origin : India
Type : Automatic
Material : Iron
Shape : Square
Application : Industrial
Weight : 1000 Kg
Color : Grey
Finishing : Polished
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LOST FOAM CASTING PLANT
11,900,000 Per Piece
1 Piece (MOQ)
What Is The Lost Foam Casting:Lost foam casting is a type of evaporative pattern casting. This method is quite similar to investment casting which uses wax instead of foam in the pattern making process.The foam pattern was first used in metal working in 1958. Although this mold casting technique is not as popular as other methods such as sand mold casting or permanent casting, it maintains outstanding advantages, especially in casting complicated and precise molds.Unlike traditional methods which include the pattern withdrawn process before casting and require skillfulness in the pattern removal step, with respect to the lost foam method, the pattern is evaporated when the molten metal is poured into helping to reduce these considerations.The Lost Foam Casting Process: The lost foam casting technology included 5 steps: designing the pattern; applying insulation painting; placing the pattern into the sand flask; pouring the molten metal; and collecting the castings. Firstly, a pattern is designed from polystyrene foam. This type of foam plays an important role in this casting method. It is a good thermal insulator and chemical resistance, enable working normally at the temperature below 75DegreeC. Depending on difficulty and details of the product, the foam pattern can be made from different manners. For highly detailed casting patterns, the foam pattern is partly made and glued together. For the small volume, foundries often make patterns by hand-cut or machined from a solid foam block. If the pattern is simple enough, a hot wire foam cutter can be applied. In case the volume is large, the pattern can be mass-produced by a process similar to injection molding. Polystyrene beads are injected in a pre-heated aluminum mold at low pressure. After that steam is applied leading to polystyrene expands more to fill the empty cavity and then form the pattern or a section. The final pattern is approximately 97.5% air and 2.5% polystyrene. Casting Process: Once the pattern is formed, it is coated with insulation paint, placed in a flask and surrounded in un-bonded sand and compacted. The covering paint works to increase the durability of the mold surface, protect from erosion, and broken. Whereas, the flask is designed suitably for this method so that when the molten metal is poured into the mold, the gas generated by foam burning is withdrawn completely. After molten metal is poured into the foam pattern, the foam pattern is burned out and the casting is formed. Advantages Of The Lost Foam Casting Process:- Lost foam casting maintains excellent advantages in comparison with other metal casting methods. It is able to cast very complicated castings. It is advantageous for guaranteeing high precision and smooth surface finish. Casting by the lost foam technique guarantees nearly no errors or defects. Generally, this method is also more economic than investment casting because it involves a few steps. Applying the lost foam process, the foundries can save a lot of labor and production costs. Disadvantages Of The Lost Foam Casting Process:- Except from numerous advantages, there are two main limitations of the lost foam casting technology. Firstly, the pattern costs can be high for low volume applications. Another disadvantage is the patterns are damaged or distorted easily because of its low strength.
Country of Origin : India
Type : Automatic
Application : Foundry
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lost foam casting machine
690,000 Per Piece
1 Piece (MOQ)
Country of Origin : India
Type : Automatic
Material : Iron, Steel
Application : Industrial
Technique : Hot Rolled
Finshing : Polished
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LOST FOAM BOX TILTING MACHINE
849,000 - 949,000 Per 1
1 Piece (MOQ)
Country of Origin : India
Certification : ISO 9001:2008
Weight : 4000-5000kg
Voltage : 380V
Condition : New
Automatic Grade : Fully Automatic
Power : 9-12kw, 6-9kw
Driven Type : Mechanical, Electric
Warranty : 1year, 1 Year
Type : Automatic
Brand Name : CASTOFOAM
Application : Industrial Use
Color : ORANGE
Rated Power : 6 K
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LFC Automatic Molding Line
With an impressive growth record in this highly competitive industry, we are providing a qualitative range of Automatic Molding Line.Molding lines (a set of non-standard equipment) are designed for mass production of castings with a volume of up to 650 tons per month. The productivity of the line is determined by the number of flasks and their dimensions. The line is a system closed in a cycle, which allows to carry out the production process from filling the model to obtaining a casting.The line consists of the following elements: a closed system of roller tables for moving flasks, flasks, a sand dispenser, an evacuation system for flasks, a program vibrating table (a unique development of the AKS Plant together with the Institute of Vibration, due to an innovative control system, allows you to get castings of any complexity, according to its functionality surpassing even imported analogues of world manufacturers), sand circulation and sand regeneration system, hydraulic tilting.
Country of Origin : India
Type : Automatic
Certificate : ISI Certified
Finishing : Polished
Warranty : 1 Year
Usage : Industrial
Brand Name : Castofoam
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Knock-out Machine
Double-arm Continuous Mixer
Bucket Elevator
Automatic Lost Foam Compaction Table
849,000 Per Piece
1 Piece (MOQ)
Country of Origin : India
Size : 2500 x 1200 x 2700 mm
Type : Automatic
Shape : Square
Application : Industrial
Color : Red
Brand Name : Castofoam
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3D Lost Foam Compaction Table
849,000 Per Piece
1 Piece (MOQ)
Country of Origin : India
Size : Standard
Type : 3D
Shape : Square
Application : Industrial
Color : Blue & Yellow
Pattern : Plain
Brand Name : Castofoam
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3d Compaction Table
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We, Castofoam India Private Limited are one of India’s prominent manufacturers, exporters, and suppliers of casting machines and equipment. We deal in process casting plants, lost foam casting plants, lost foam casting machines, 3D lost foam compaction tables, automatic lost foam compaction tables lost foam mold boxes, lost foam sand coolers, LFC box tilting devices, and LFC automatic molding lines. We are committed to providing our clients with uncompromising quality in our products. Located in one of the finest places in Ahmedabad (Gujarat), we supply our products to different parts of the world.
Our Team:
We are blessed with a team of professionals who are aware of the goals of the company and work for achieving the same. Each and every employee in the company has in-depth knowledge and a better understanding of this field. We have manufacturing personnel, talented engineers, quality control specialists, supervisors, managers, logistic & transportation personnel, and other allied workers in our company.
Quality Assurance:
All of our products are designed and developed by skilled professionals using quality-approved materials and sophisticated technology. All strict quality-control methods are used to examine the sourced raw materials and manufactured machines & equipment. Our quality control specialists remain watchful during the whole production process so that the manufactured products will be error-free. They make sure that all of our products must match the required standards.
Our Facilities:
We are backed by a sound infrastructure that includes all the facilities needed for good production. Our infrastructure includes a manufacturing unit, R & D unit, quality control unit, logistic department, etc. All of these facilities are installed with the necessary machines, tools, and advanced technology to accomplish all the tasks properly.
Client Satisfaction:
We strive to impress our clients by offering them good products at a reasonable price range. We adopt a unique approach to conducting our business deals and look forward to creating strong bonds with our clients in order to ensure their continued contentment.
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