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Ceramic Compound Coating
2,000 - 2,200 Per Piece
100 Piece (MOQ)
We are ranked amongst the renowned organizations that are engaged in providing the best quality Ceramic Compound Coating Services. Offered coating service is executed by our highly skilled and experienced professionals using quality-assured coating material and modern techniques. Our professionals closely examine all the parameters associated to the offered coating service and render it in the best possible manner. Apart from this, offered ceramic compound coating service is performed as per the client's specific needs, keeping in mind their budgetary constraints. Features: High abrasion resistance High temperature resistance Non machine able and rough/smooth surface finish Ideal for repair and prevention of surfaces Repair and resurface of worn out surface area Excellent adhesion with metal and concreate surface Protection against abrasive slurry and solid particles Cold casting and bonding of metal to metal, metal to ceramic Longer durable service life span Applications Area: Apply as erosion resistant coating to protect metal and concreate surface Repairing of ceramic line parts and components Ceramic liner gap filling Development of cold cast parts Industrial Applications: Pipeline Elbow Bend Slurry line Exhausters Tanks Dredging equipment Blowers Serew conveyers Cyclones Hoppers Chutes mud pumps Slurry valves Repairing of high alumina tiles liners Ball mill liner repairing Feed plates Pan casing Bucket elevators Dust collector Repairing Leak seal and patch work of differnet parts etc Major applications in mining, cement, power, petrochemicals, pulp and paper, fertilizers Specifications: Properties Compound (JTBC-SL-90) Putty (JPP-SL-90) Density 3 gram/cc 2.8 gram/cc Curing time 4 to 6 hours 4 to 6 hours Mixing ratio 1:1 (Resin:1 hardener) 1:1 (Resin:1 hardener) Working time 20-30 minutes 45 minutes Coverage time 13 Kg/1 m2 @ 4-5 mm thick 10-12 Kg/cm2 @ 4-5 mm thick Machineability Non Machineable Machineable Shore hardness 90 D 85-90 D Finished Surface Rough Smooth Flexural Strength 550 Kg/cm2 550 Kg/cm2 Water Absorption Nil Nil Application material All metals and concrete All metals and concrete Compressive strength 90 Kg/cm2 850 Kg/cm2 Application process Trowelable Pasteable Temperature resistance 150 degree C 150 degree C
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Flame spraying is a coating process using heat. A flame produces heat which is used to melt the thermal spray material, normally in powder, wire, or ceramic rod form. The molten particles are then propelled onto the surface to be sprayed, compressed air is used on the wire flame spray so that the molten particles are atomized and then propelled onto the substrate. When using the powder flame spray, the metal or ceramic powder particles are softened by the flame, then this softened powder is sprayed onto the surface to be coated by the use of the flame gases through the nozzle. With the wire flame spray process, the wire spray material is melted in a gaseous oxygen-fuel flame. The fuel gas can be acetylene, propane or hydrogen. The wire is fed concentrically into the flame, where it is melted and atomized by the addition of compressed air that also directs the melted material towards the workpiece surface. This coating process is based on the same operational principle as the wire flame spray process, with the difference that the coating material is a spray powder. Thus, a larger selection of spray materials is available, as not all spray materials can be manufactured in wire form. In Ceramic coating, the feedstock material is fed continuously to the tip of the spray gun where it is melted in a fuel gas flame and propelled to the substrate in a stream of atomizing gas. Common fuel gas is acetylene. Air is typically used as the atomization gas. Equipment: Ceramic coatings on pump equipment Name of the part: Ceramic Coated Sleeves and Plungers A major expense associated with pump operation is the replacement of sleeves/plungers. Wear on these components necessitates: Frequent packing adjustment to compensate for dimensional changes caused by wear. Packing material failure due to sleeve surface roughness. Premature pump stoppage due to leaks. Abrasion, Corrosion, and friction are the main causes of the problem The Solution we provide Coatings that provide a long-lasting wear-resistant surface using ceramic oxides or metallic carbides. We have a robotic Plasma transferred arc system (PTA) and flame spray equipment to apply coatings of tungsten carbide in a nickel chrome boron matrix and chromium oxides. The coating thickness is selected based on application wear potential and varies from 0.5mm to 1.5mm in thickness. For severe wear applications, PTA coated sleeves last longer. The Compositions used in ceramic coating are Chromium oxide, Alumina Titanium, Zirconia, Nickel alloys, Aluminium Bronze. Industries in which these parts are used are Thermal power plants, Sugar industries, Oil and gas sector and chemical process plants. These are our major consumers.
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Ceramic Coating in Ahmedabad
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Ceramic Coating
1,500 Per Piece
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Ceramic Coatings
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Riding on unfathomable volumes of industrial expertise, we are occupied in manufacturing and supplying excellent quality ceramic coating. Use for coating in bend, ducts, tanks and many complex shapes. Gives protection against rusting as well as normal wearing. Product details: the thickness of coating ranges from 400-500 microns. Coating material is a mixture of high alumina powder (>=92%) and polymers. Features: wear resistance hardness electrical resistivity
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