Vibro Sifter
OPERATIONThis vibrating energy screen is unit consisting of circular pretensioned screen mounted on the frame along with vibrating motor. The vibrating motor imparts three plane vibrations to the screen due to revolving eccentric weights. Total assembly is mounted on suitable springs so that it becomes a independent body which vibrates without parting any vibrations to the foundations.SPECIAL FEATURESHigh capacity & optimum use of space. Process adaptability. Low operating and maintenance cost. Long screen life. Easy for assembly & dis assembly for cleaning & change over of screens. Springs amplify the vibrations leading to reduced motor HP, maintenance & operational cost. Compact unit for easy of operations. Available in two, three & four deck also. TECHNICAL SPECIFICATIONSModel : 24" / 30" / 40" Drive Motor : 0.5 / 0.75 / 1.0 HP. Screen diameter : 600 / 750 / 990 mm ( approx.) All contact parts are made out of SS304 quality material. ( SS316 Optional ) D.O.L. starter provided with the unit. Out put : 24" : up to 150 Kgs./ Hr. 30" : up to 200 Kgs./ Hr. 40" : up to 300 Kgs./ Hr. ( Depending upon the material properties and the screen size ) OPTIONALContact parts are made out of SS316 quality material instead of SS304. Single Deck / Double Deck / Three Deck.
...moreV Blender
" V " Blender
OPERATIONThe "V" BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry powders homogeneously. Approximate two third of the volume of the Blender is filled to ensure proper mixing. The "V" Blender gives best result for powders due to suitable medium speed and "V" shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc??In "V" Blender the powders comes from all sides due to the "V" shape of the product container, hence requirement of RPM is medium. Suitable mainly for powder & granules type material. This type of material gets sufficient continuous movement. Due to the "V" shape of container, have only medium movement and will results in good quality of blending/lubrication of granules. SPECIAL FEATURESSuitable for dry mixing of products in powder form. Easy for loading and unloading. Easy for cleaning. All contact parts are made out of SS304 / SS316 or SS316 L quality material, as per customer requirement. Simple design requires minimum maintenance. General structure & safety guards made out of mild steel & painted in Standard Model and made out of SS304 & polished to the matt finish in GMP Model. The "V" shape gives sufficient contineous movement to the granules, result in good quality. Maximum care has been taken to ensure safe operation of the unit. Manual rotating facility with hand wheel for inching. OPTIONAL( Will be provided on extra cost on your demand ) Contact parts made out of SS316 or SS316 L instead of SS304. Flame proof drive motor along with flame proof starter. Vacuum Loading facility for material charging.
...more" V " Blender
OPERATIONThe "V" BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry powders homogeneously. Approximate two third of the volume of the Blender is filled to ensure proper mixing. The "V" Blender gives best result for powders due to suitable medium speed and "V" shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc??In "V" Blender the powders comes from all sides due to the "V" shape of the product container, hence requirement of RPM is medium. Suitable mainly for powder & granules type material. This type of material gets sufficient continuous movement. Due to the "V" shape of container, have only medium movement and will results in good quality of blending/lubrication of granules. SPECIAL FEATURESSuitable for dry mixing of products in powder form. Easy for loading and unloading. Easy for cleaning. All contact parts are made out of SS304 / SS316 or SS316 L quality material, as per customer requirement. Simple design requires minimum maintenance. General structure & safety guards made out of mild steel & painted in Standard Model and made out of SS304 & polished to the matt finish in GMP Model. The "V" shape gives sufficient contineous movement to the granules, result in good quality. Maximum care has been taken to ensure safe operation of the unit. Manual rotating facility with hand wheel for inching. OPTIONAL( Will be provided on extra cost on your demand ) Contact parts made out of SS316 or SS316 L instead of SS304. Flame proof drive motor along with flame proof starter. Vacuum Loading facility for material charging.
...moreINTRODUCTION CHITRA drying oven
INTRODUCTION CHITRA drying oven is specially designed for Pharmaceuticals, Food, Chemicals, Paints, Textiles & other industries. It is well accepted for economical drying of granules, powder , food material & chemicals. CONSTRUCTION DESCRIPTION The Drying ovens are normally available with choice of heating mode, as electrically heated / steam heated & thermic fluid heated.. In electrically heated model, digital temperature controller provided with digital timer to facilitate working day and night. In steam & thermic fluid heated model, digital temperature indicator is provided with digital timer , but the temperature controller is not supplied with the machine. AIR CIRCULATION A highly effective recirculating air system is provided. The heated air, is recirculated with fresh air in selected proportions for optimum drying. The system is designed so that the materials at the top & the bottom dry simultaneously. Uniform air circulation, controlled temperature, sturdy construction and large working space are the valuables of the oven which is suitably designed to cover wide temperature range, loading and unloading is faster and simple. In higher capacities trays trolley rolls in and out of the chamber. For continuous operation a spare trolley can be had for loading while the drying cycle is taking place.
...moreTray Dryer- Model : 12 Tray / 24 Tray / 48 Tray / 96 Tray
INTRODUCTION CHITRA drying oven is specially designed for Pharmaceuticals, Food, Chemicals, Paints, Textiles & other industries. It is well accepted for economical drying of granules, powder , food material & chemicals. CONSTRUCTION "CHITRA"Drying oven is fabricated out of rigid angle iron frame with double walled panels insulated with best quality compressed fibre glass and with a rigid door fitted with strong hings and best choosen locking arrangement. A control panel is fixed in front of the oven to facilitate the operation easily. It has a large working space and is available, manufacturing from mild steel & in good finishing outside with synthetic enamel colour & inside painted with heat resistent paint to resist temperature up to 300 degree, in Standard Model. It is also manufacture completely from SS304 or SS316 ( As per customer requirement ) in GMP Model & polished to the mirror finish from inside & matt finish from outside. DESCRIPTION The Drying ovens are normally available with choice of heating mode, as electrically heated / steam heated & thermic fluid heated.. In electrically heated model, digital temperature controller provided with digital timer to facilitate working day and night. In steam & thermic fluid heated model, digital temperature indicator is provided with digital timer , but the temperature controller is not supplied with the machine. AIR CIRCULATION A highly effective recirculating air system is provided. The heated air, is recirculated with fresh air in selected proportions for optimum drying. The system is designed so that the materials at the top & the bottom dry simultaneously. Uniform air circulation, controlled temperature, sturdy construction and large working space are the valuables of the oven which is suitably designed to cover wide temperature range, loading and unloading is faster and simple. In higher capacities trays trolley rolls in and out of the chamber. For continuous operation a spare trolley can be had for loading while the drying cycle is taking place. CONTROLLED TEMPERATURE & TIME Digital temperature controller with digital timer are supplied to facilitate working day and night. OPTIONFlame proof fittings and motor. S.S.304 / S.S. 316 Trays. APPLICATIONPharmaceutical, food, chemicals and other industies.
...moreRibbon Blender
OPERATIONThe RIBBON BLENDER is an efficient and versatile blending machine for mixing of dry granules & powders homogeneously. Approximate two third of the volume of the container of Ribbon Blender is filled to ensure proper mixing. The Ribbon Blender gives best result for mixing of dry powder & granules due to the design and shape of the mixing ribbon and product container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc. Material should be charge from the top side. There are port/ports should be provided on the top cover to charge the material as well as for air vent. One discharge valve provided at the bottom side at center of the container. The discharge height could be adjust as per the requirement, so that material gets discharge in the other container directly, so that material handling time for discharge is nil and the operation is dust free. In Ribbon Blender the powder moves from center to the end of container and end of container to the center of container. Hence requirement of total mixing time is very less and the RPM required are also very less. The dry material gets sufficient contineous movement due to the shape & movement of ribbon & shape of the container., which moves material for good quality of blending. The unit is consist of one electrical motor, one worm reduction gear, belt drive between motor and gear, couple drive between gear to ( ribbon ) mixing stirrer. Container having four nos. of legs with discharge valve & top cover. Both end of mixing shaft is sealed with bush & PTFE gland housing & safety guards are provided on all moving parts.SPECIAL FEATURESThe shape of container and mixing stirrer gives sufficient contineous movement to the powder / granules, result in good quality. All contact parts are made out of SS304/SS316 or SS316 L quality material. Maximum care has been taken to ensure safe operation of the unit. Inching facility for stirrer for discharge of material. Full cover on top side of the container. Discharge height must be adjusted, if confirm with order. Operating panel provided for safe operation of blender. Centrally located material Discharge valve. ( Butter fly / Sliding Valve ) Dust proof top cover with window provided. General structure completely made out of mild steel & painted in Standard Model & the same is claded with SS304 in GMP model. Safety Guards & Covers made out of SS304 in GMP Model & made out of mild steel in Standard Model. Legs made out of M.S & painted in Standard Model & same will be claded with SS304 in GMP Model. Panel provided with following facilities in 500 Liters & bigger model. In Small model only D.O.L. starter provided for On-Off operation of the motor. Three phase indication facility. D.O.L. starter for on-off operation of motor. Emergency stop provided in panel. Digital timer for batch time setting. Ampere meter to indicate load of motor in ampere. Limit switch provided at top cover for safety purpose. Inching push button with selector switch for inching operation during discharge of material.
...moreRibbon Blender
OPERATIONThe RIBBON BLENDERis an efficient and versatile blending machine for mixing of dry granules & powders homogeneously. Approximate two third of the volume of the container of Ribbon Blender is filled to ensure proper mixing. The Ribbon Blender gives best result for mixing of dry powder & granules due to the design and shape of the mixing ribbon and product container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc. Material should be charge from the top side. There are port/ports should be provided on the top cover to charge the material as well as for air vent. One discharge valve provided at the bottom side at center of the container. The discharge height could be adjust as per the requirement, so that material gets discharge in the other container directly, so that material handling time for discharge is nil and the operation is dust free. In Ribbon Blender the powder moves from center to the end of container and end of container to the center of container. Hence requirement of total mixing time is very less and the RPM required are also very less. The dry material gets sufficient contineous movement due to the shape & movement of ribbon & shape of the container., which moves material for good quality of blending. The unit is consist of one electrical motor, one worm reduction gear, belt drive between motor and gear, couple drive between gear to ( ribbon ) mixing stirrer. Container having four nos. of legs with discharge valve & top cover. Both end of mixing shaft is sealed with bush & PTFE gland housing & safety guards are provided on all moving parts.SPECIAL FEATURESThe shape of container and mixing stirrer gives sufficient contineous movement to the powder / granules, result in good quality. All contact parts are made out of SS304/SS316 or SS316 L quality material. Maximum care has been taken to ensure safe operation of the unit. Inching facility for stirrer for discharge of material. Full cover on top side of the container. Discharge height must be adjusted, if confirm with order. Operating panel provided for safe operation of blender. Centrally located material Discharge valve. ( Butter fly / Sliding Valve ) Dust proof top cover with window provided. General structure completely made out of mild steel & painted in Standard Model & the same is claded with SS304 in GMP model. Safety Guards & Covers made out of SS304 in GMP Model & made out of mild steel in Standard Model. Legs made out of M.S & painted in Standard Model & same will be claded with SS304 in GMP Model. Panel provided with following facilities in 500 Liters & bigger model. In Small model only D.O.L. starter provided for On-Off operation of the motor. Three phase indication facility. D.O.L. starter for on-off operation of motor. Emergency stop provided in panel. Digital timer for batch time setting. Ampere meter to indicate load of motor in ampere. Limit switch provided at top cover for safety purpose. Inching push button with selector switch for inching operation during discharge of material.
...moreRibbon Blender
OPERATIONThe RIBBON BLENDER is an efficient and versatile blending machine for mixing of dry granules & powders homogeneously. Approximate two third of the volume of the container of Ribbon Blender is filled to ensure proper mixing. The Ribbon Blender gives best result for mixing of dry powder & granules due to the design and shape of the mixing ribbon and product container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc. Material should be charge from the top side. There are port/ports should be provided on the top cover to charge the material as well as for air vent. One discharge valve provided at the bottom side at center of the container. The discharge height could be adjust as per the requirement, so that material gets discharge in the other container directly, so that material handling time for discharge is nil and the operation is dust free. In Ribbon Blender the powder moves from center to the end of container and end of container to the center of container. Hence requirement of total mixing time is very less and the RPM required are also very less. The dry material gets sufficient contineous movement due to the shape & movement of ribbon & shape of the container., which moves material for good quality of blending. The unit is consist of one electrical motor, one worm reduction gear, belt drive between motor and gear, couple drive between gear to ( ribbon ) mixing stirrer. Container having four nos. of legs with discharge valve & top cover. Both end of mixing shaft is sealed with bush & PTFE gland housing & safety guards are provided on all moving parts.SPECIAL FEATURESThe shape of container and mixing stirrer gives sufficient contineous movement to the powder / granules, result in good quality. All contact parts are made out of SS304/SS316 or SS316 L quality material. Maximum care has been taken to ensure safe operation of the unit. Inching facility for stirrer for discharge of material. Full cover on top side of the container. Discharge height must be adjusted, if confirm with order. Operating panel provided for safe operation of blender. Centrally located material Discharge valve. ( Butter fly / Sliding Valve ) Dust proof top cover with window provided. General structure completely made out of mild steel & painted in Standard Model & the same is claded with SS304 in GMP model. Safety Guards & Covers made out of SS304 in GMP Model & made out of mild steel in Standard Model. Legs made out of M.S & painted in Standard Model & same will be claded with SS304 in GMP Model. Panel provided with following facilities in 500 Liters & bigger model. In Small model only D.O.L. starter provided for On-Off operation of the motor. Three phase indication facility. D.O.L. starter for on-off operation of motor. Emergency stop provided in panel. Digital timer for batch time setting. Ampere meter to indicate load of motor in ampere. Limit switch provided at top cover for safety purpose. Inching push button with selector switch for inching operation during discharge of material.
...moreRibbon Blender
OPERATIONThe RIBBON BLENDER is an efficient and versatile blending machine for mixing of dry granules & powders homogeneously. Approximate two third of the volume of the container of Ribbon Blender is filled to ensure proper mixing. The Ribbon Blender gives best result for mixing of dry powder & granules due to the design and shape of the mixing ribbon and product container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc. Material should be charge from the top side. There are port/ports should be provided on the top cover to charge the material as well as for air vent. One discharge valve provided at the bottom side at center of the container. The discharge height could be adjust as per the requirement, so that material gets discharge in the other container directly, so that material handling time for discharge is nil and the operation is dust free. In Ribbon Blender the powder moves from center to the end of container and end of container to the center of container. Hence requirement of total mixing time is very less and the RPM required are also very less. The dry material gets sufficient contineous movement due to the shape & movement of ribbon & shape of the container., which moves material for good quality of blending. The unit is consist of one electrical motor, one worm reduction gear, belt drive between motor and gear, couple drive between gear to ( ribbon ) mixing stirrer. Container having four nos. of legs with discharge valve & top cover. Both end of mixing shaft is sealed with bush & PTFE gland housing & safety guards are provided on all moving parts.SPECIAL FEATURESThe shape of container and mixing stirrer gives sufficient contineous movement to the powder / granules, result in good quality. All contact parts are made out of SS304/SS316 or SS316 L quality material. Maximum care has been taken to ensure safe operation of the unit. Inching facility for stirrer for discharge of material. Full cover on top side of the container. height must be adjusted, if confirm with order. panel provided for safe operation of blender. Centrally located material Discharge valve. ( Butter fly / Sliding Valve ) Dust proof top cover with window provided. General structure completely made out of mild steel & painted in Standard Model & the same is claded with SS304 in GMP model. Safety Guards & Covers made out of SS304 in GMP Model & made out of mild steel in Standard Model. Legs made out of M.S & painted in Standard Model & same will be claded with SS304 in GMP Model. Panel provided with following facilities in 500 Liters & bigger model. In Small model only D.O.L. starter provided for On-Off operation of the motor. Three phase indication facility. D.O.L. starter for on-off operation of motor. Emergency stop provided in panel. Digital timer for batch time setting. Ampere meter to indicate load of motor in ampere. Limit switch provided at top cover for safety purpose. Inching push button with selector switch for inching operation during discharge of material.
...moreRapid Mixer Granulator
• Flameproof motor with flameproof operating panel.• Discharge provided on left or right side ( as per customer requirement.• Jacketed container for circulation of hot or cold water, with temperature sensing port for product. Jacket made out of SS304 & insulated with SS304. • PLC based power panel with touch screen based operating panel for process automation.• A. C. Frequency drive ( VFD ) for both motor variable speed of stirrer & granulator. • Binder preparation vessel with spray system.• Container with T/C end joint to collect the material from machine.• Inspection light lamp facility. Homogeneous binder distribution. Short batch time and reduce cleaning time. Maximize cleaning effectiveness. Air purge sealing system for main shaft and granulator shaft. All internal contact parts are made out of SS304 / SS316 or SS316 L & polished to the mirror finish. Electrically controlled power & operating panel. A high-speed granulator is inserted horizontally through wall of bowl to assist blending of powder and to break the product to the granules of required size. Inbuilt water flushing system at main stirrer shaft & granulator shaft for cleaning of shaft sealing during change over of product, with facility of built in drain tube for wash water. Granulator motor is provided with a removable stainless steel shroud, which covers the motor and simplify cleaning. All moving part of the machine are totally enclosed to eliminate accident. The machine can not be started unless and until the mixer cover is properly closed. Flush wall type discharge valve eliminates pockets at the port of discharge valve.
...morePlanetory Mixer
SPECIAL FEATURESRange of models to suit working volume 60, 100, 115, 200, 350, 600, 1000, 1500 & 2000 Liters for OINTMENT / CREAM / LOTION / PASTE / TOOTH PASTE. All contact parts are made out of S.S.304 quality material.(SS316 provided on demand on extra cost) Compact design requires comparatively smaller floor space. Lowering and lifting movement achieved through motorized drive in 140 & 200 liters model & hydraulic lifting system from 350 liters to 2000 liters size models. (In 60 & 100 liters models product container moving up & down manually. Motorised system can be provided on demand on extra cost, if required.) In all other bigger size models product container remain fixed and mixing drives comes up and down by means of mechanical or hydraulic system. Castore wheel mounted product container for the ease of mobility.(This facility available from 60 liters to 350 liters model only.) Container with fixed legs above 350 Liters model. Hence no facility of mobility of container. A high-speed emulsifier (Homoginizer) will be provided at the center axis, in 140 liters model and above capacity model only.(It can be interchangeable with disperser & necessary assembly provided with m/c) In-Line Homoginizer also provided on demand, if required. Double stirrer & SS scraper with PTFE blades for better mixing of the material.( In 140 Liters & above model only ) Single stirrer with scrapper in 60 & 100 Liters model. Planetory motion of the stirrer ( beaters ) enables faster and better mixing of the material at a considerable lesser time. As stirrer is a top driven and sealing doesnt comes in contact with product, there isnt any black particle contamination problem. Water / steam circulation jacket for mixing bowl, to heat or cool the mix during operation in OINTMENT MIXER only. (Water jacket recommended only in 60 to 350 litres model. Steam heating recommended in 600 litres to onward all models. Jacket also made out of mild steel in Standard Model & SS304 in GMP Model.) SPECIAL FEATURESAll non contact parts (general structure)made out of mild steel and claded with SS304 or crome plated or made out of SS304 in GMP Model. Contact parts are polished to the mirror finished and non contact parts are polished to the matt finished in GMP Model. All safety guards & covers made out of SS304 material in GMP model & made out of mild steel & painted in standard model. General structure & all non contact parts are made out of Mild Steel & same will painted in Standard Model. Fixed type product container in 600 litres and above capacity models. Heater with temperature controller for heating facility. (For 60 / 100 / 200 / 350 litres OINTMENT MIXER only) 100 % utilisation of machine can be possible due to facility of change of extra product container. (In 60 to 350 litres model only) Vacuum facility provided on demand for de airation during mixing in Gel product. (For OINTMENT MIXER only) Insulation will be provided on jacket of container. (For OINTMENT MIXER only ) as a optional facility. Material discharge from bottom. Flush bottom valve provided for material discharge in 350 litres and above model only. (For OINTMENT MIXER only) M/C provided with Light glass, Sight glass ,material inlet, air suction valve for vacuum, CIP port facility. (For OINTMENT MIXER only) All connection of valve, light glass, sight glass will be triclover ended. Sampling port provided in 600 litres & above model. Flush bottom type valve in 600 litres & above model. All moving parts are enclosed with safety guards. OPTIONALSS316 product contact parts instead of SS304. Vacuum system for deairation during mixing. (For gel products) Variable speed drive for main agitators motor and emulsifier motor. Vacuum Pump Set. Flameproof model. "PLC" based operating panel for automation. Hydraulic lifting system in 60 to 200 litres model, instead of mechanical lifting system. APPLICATIONIdeal for mixing of Pharmaceutical powders, ointments, creams, lotions, pastes, tooth paste, cosmetics, food and confectioneries, rubber and rubber compound, colours and pigments, PVC & plastic material, ceramics, pesticides, insecticides, adhesives, metal powder, resins etc. etc.
...morePlanetary Mixer
Introduction :The Planetory Mixer MachineIs Basically Mixing A Assembly Wherein The Agitation Pattern Is Of A Planetory Nature. The Stirrer Or The Agitation Assembly Rotates Around It Self As Well As Travels In A Circle In The Bowl Thereby Achieving Intimate Mixing.Because Of A Special Design Feature Of Stirrer & Agitation Pattern, The Mass Is Uniformally And Intimately Mixed. SPECIAL FEATURESRange of models to suit working volume 60,100 & 200 Liters for TABLET & POWDER section. All contact parts are made out of S.S.304 quality material.(SS316 provided on demand on extra cost) Compact design requires comparatively smaller floor space. Lowering and lifting movement achieved through motorized drive in 200 liters model & manual lifting system for 60 & 100 liters models. ( In 60 & 100 liters models product container moving up & down manually. Motorised system can be provided on demand on extra cost, if required.) In 200 liters model product container remain fixed and mixing drives comes up and down by means of mechanical system. Castore wheel mounted product container for the ease of mobility. Single stirrer provided for dry & wet mixing. Planetory motion of the stirrer enables faster and better mixing of the material at a considerable lesser time. As stirrer is a top driven and sealing doesnt comes in contact with product, there isnt any black particle contamination problem. All non contact parts (general structure)made out of mild steel and claded with SS304 or crome plated or made out of SS304 in GMP Model. Contact parts are polished to the mirror finished and non contact parts are polished to the matt finished in GMP Model. All safety guards & covers made out of SS304 material in GMP model & made out of mild steel & painted in standard model. General structure & all non contact parts are made out of Mild Steel & same will painted in Standard Model. 100 % utilisation of machine can be possible due to facility of change of extra product container. All moving parts are enclosed with safety guards. Double speed of stirrer for dry & wet mixing. All contact parts can be open easily, hence very easy for transportation up to washing area & cleaning.OPTIONALSS316 product contact parts instead of SS304. Variable speed drive for mixing stirrers motor. Flameproof model. "PLC" based operating panel for automation. Hydraullic lifting system instead of mechanical lifting system.
...morePlain and Jacketed Vessels
The Liquid Manufacturing Plants are ideal tools for the pharmaceutical industry for the production of Oral Liquids.It is specially designed to take care of two critical factors which directly affects the quality of the Liquids. Minimum manual handling of Liquid. Effective cleanness during manufacturing. Needless to say, it also provides the benefits of the effective manpower utilization. • This system consist of a closed circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Volumetric Liquid Filling Machine.• The Sugar and Water, are load with vacuum system or by mechanical system or manually. • The Sugar Syrup Vessel is supplied with high speed stirrer & electrical heating ( In small model ) / steam heating facility (In bigger size model ) .The sugar syrup is prepared at required temperature & are transferred to Manufacturing Vessel by vacuum or by transfer pump.• The product during emulsion formation is recirculated through In-Line Homoginizer or Liquid Transfer Pump.( Optional Facility ) • The Pump also discharges the product in the Storage Vessel.• The Storage Vessel is then taken to the filling area ( if it is small capacity ) and is connected to again Liquid Transfer Pump. Or Storage Vessel remain fixed ( In bigger size ) & pump transfer the Liquids in the float tank which is connected with filling machine.• The entire Plant can be operated by centralised operating panel by one operator • The plant is equipped with an electrical control panel with digital temperature indicators / controllers and digital timers.• Minimum two batches per shift of the same product can be assured in this plant.• This plant conforms to CGMP standards (Paint Free Construction).• Encosed are a few points explaining the system in detail. In case of any queries feel free to contact us. Liquid Manufacturing Plant The Salient Features of the Liquid Manufacturing Plant are as follows :• The Plant is designed to be operated only by one operator and one helper.• All material transfers are done by vacuum or by transfer pumps.• All the vessels are CGMP (paint free construction)• The gaskets used are of silicon (food grade). • All contact parts are of SS 304 / SS 316 / SS316 - L / as per customers requirements. • The entry of stirrer & high speed emulsifier are from top or from bottom as per customer requirement or In-line Emulsifier.• All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.• All pipes, pipe fittings and valves are of SS304 / SS316 ( as per customer requirement ) seamless quality, internally electro polished, with tri-clover ended joints.• The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment.• All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters.• A micro processor based automatic operating plant can be designed as per requirement. ( Optional )• All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement.
...morePASTE PREPARATION VESSEL
Panmade out of SS316 or SS316 L material instead of SS304 material. Dew Point Sensor at inlet air duct. instead of Rh sensor. Velocity Trans-meter at inlet &exhaust air duct. Differential pressure Trans-meter at AHU &Process Chamber, instead of Differential pressure gauge. Jacketed Vessel instead of non jacketed. (for Solution Preparation.). Flameproof Model Vessel for Solution Preparation. Flameproof Motor for inlet air &Exhaust air blower. Wet Scrubber at exhaust air. Steam &Chilled Water Controlling Valve. Peristaltic Pump of Master Flex-USA make instead of Indian make. Spray nozzle of "Spraying System - U.S.A." make instead of Indian make. Flow Meter at Solution Spray System. ( Emersion make ( USA) - Coriolis Type. ) Atomizing Air Pressure Regulator&FanWidth Pressure Regulator operating through Operating Touch Screen. Flameproof / Weatherproof Enclosure for Touch Screen. Additional Duct per 1 Meter - Non insulated / Insulated. ( for Inlet air line &Exhaust air line). Tablet discharge spout. Additional Pan. Pan unloading trolley. Description of System In the process of automatic coating of tablets the Tablet Coating needs to be supplemented by a correctly designed, versatile coating system. CHITRA'STablet Coating System have been designed after a careful study of the needs of expert coaters such as Rotational Speed, Efficient AHU system, inlet & exhaust air cfm & efficient solution spraying system etc .. etc ...CHITRA'STablet Coating System have very heavy & sturdy structure, made from SS304 pipes & sheets. Complete structure covered from outside. Processing Chamber designed with sealed from all side, in which negative pressure can be achieve. Chamber with 02 nos. of covers with hinges provided on two sides (left &right) of the structure to clean and remove /replacethe pan. Perforated pan with drive and mounting facility in the chamber.Chamber with facility of wash water drain port with ball valve.Motor with worm reduction gear unit and a bearing housing with shaft for pan drive. Variable Frequency drive for variable speed of pan.Inlet air &exhaust air duct with bit valve and pneumatic actuator, inside the chamber.A FLPlamp at top of the chamber.Spray nozzle mounting facility at chamber. Perforated pan made from SS304 / SS316 or SS316 L (as per customer need) quality material and polish to the mirrorfinish from inside & outside.Baffles will be provide inside the pan.APU (AHU )with pre filters, inletair blower, cooling coil, phase& by pass system, heating coil OR heaters, micro vfilter& hepa filter with temperature sensor and RhSensor(OR Dew point sensor-Optional).Exhaust air blower.Inlet air and outlet air duct. (Non insulated)Solution Preparation Vessel with spraying system.
...moreOscillating Granulator
CHITRA Oscillating Granulators,/b> is available in two models - CEOG - 200 and CEOG - 400, for Pharmaceutical, Chemical, Food and Fertilizer Industries. This machine gives high output with less percentage of fines and has the salient features like Robust Simple and Compact design, Easy installation in production line, Uniform granules, Maintenance free and can be attached with Vacuum loading and discharge arrangement or Gravity flow system. The granulating chamber and internal parts are totally washable from inside. The inner surfaces are mirror polished to prevent adherence of the product and facilitate cleaning. Sliding rails and fast fixing devices allow easy mounting and dismantling of the accessories. Compared to other conventional models available, this machine is the best in terms of high output, minimum fines, low noise level while working, closed and compact to prevent powder leaking out, dust free operation, oscillates at low speed thus preventing excess heat generation and is designed for easy introduction in production line and continuous non-stop operation. This machine can be used for Dry and Wet granulation and have a wide field of application. The oscillating motion of rotor gives uniform granules with less fines. Granule size varies as per the perforation of sieves. The simple design of Rotor and Sieve mounting facilitates easy cleaning and quick change over. Externally fitted bearing housings prevent the product coming into contact with bearing lubricants and hence the granules will be completely free of black particles. SPECIAL FEATURESSuitable for dry & wet granulation. Easy for loading and unloading. Easy for cleaning. All contact parts are made out of SS304 quality material. (SS316 will be provided on demand) Robust, Simple & compact design requires minimum maintenance. Easy installation in production line. Oscillating rotor motion. Higher output. Uniform granules, less fines. Maintenance free.
...moreOintment Plant
Ointment and Cream Manufacturing Plant
The Ointment Manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotions, Tooth Paste & other emulsions & homogenizations. It is specially designed to take care of two critical factors which directly affects the quality of the Ointment / Creams.• Minimum man handling of Ointment.• Negligible vacuum drop during mixing & blending. Needless to say, it also provides the benefits of the effective manpower utilization. Ointment Manufacturing Plant consist the following equipments and accessories Sr. No. Name of The Equipments 01 Manufacturing Vessel or Jacketed Planetory Mixer 02 Wax Phase Vessel 03 Water Phase Vessel 04 Storage Vessel 05 Vacuum Pump 06 Control Panel 07 Product Piping 08 Working Platform 09 Material Transfer Pump to Transfer material from manufacturing Vessel or Planetory Mixer to Storage Vessel & Storage Vessel to Ointment ( Tube ) Filling M/C. ( 02 nos.) This system consist of a closed circuit manufacturing facility from feeding of Wax / Water Phase to loading the hopper of filling machine. The Wax and Water at required temperature are transferred to Manufacturing Vessel or Planetory Mixer, by vacuum through conical filter. The product during emulsion formation is recirculated through Ointment Transfer Pump The Pump also discharges the product in the Storage Vessel. The Storage Vessel is then taken to the filling area and is connected to again Ointment Transfer Pump. or Storage Vessel remain fixed ( In bigger size ) & pump transfer the ointments in the hopper of the Ointment Filling Machine. The entire Plant can be operated by centralised operating panel by one operator . The plant is equipped with an electrical control panel with digital temperature indicators and digital timers. Minimum two batches per shift of the same product can be assured in this plant. This plant conforms to CGMP standards (Paint Free Construction). Encosed are a few pages explaining the system in detail. In case of any queries feel free to contact us. Ointment / Cream Manufacturing Plant The Salient Features Of The Oitment Plant Are As Follows The Plant is designed to be operated only by one operator and one helper. All material transfers are done by vacuum or by transfer pumps. All the vessels are CGMP (paint free construction) The gaskets used are of silicon (food grade). All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free. The entry of all agitators are from top & High Speed Emulsifier from bottom or In- line Emulsifier ( as per customer choice ). All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized. All pipes, pipe fittings and valves are of SS304 / SS316 ( as per custom requirement ) seamless quality, internally electro polished, with tri-clover ended joints. The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment. All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters. A micro processor based automatic operating plant can be designed as per requirement. All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement.
...moreOintement Planetory Mixer
For Ointment - Cream - Lotion - Paste etc. ManufacturingWith Double Stirrer, Scrapper & Centrally Located High Speed Emulsifier Special Feature • Range of models to suit gross volume 60, 100, 140, 200, 350, 600, 1000, 1500 & 2500 Liters for OINTMENT - CREAM - LOTION - PASTE - TOOTH PASTE.• All contact parts are made out of S.S.304 quality material. (SS316 provided on demand on extra cost)• Compact design requires comparatively smaller floor space.• Lowering and lifting movement achieved through motorized drive in 140 & 200 liters model & hydraulic lifting system from 350 liters to 2500 liters size models. (In 60 & 100 liters models product container moving up & down manually. Motorised system can be provided on demand on extra cost, if required.) In all other bigger size models product container remain fixed and mixing drives comes up and down by means of mechanical or hydraulic system.• Castore wheel mounted product container for the ease of mobility. (This facility available from 60 liters to 350 liters model only.)• Container with fixed legs above 350 Liters model. Hence no facility of mobility of container.• A high-speed emulsifier (Homoginizer) will be provided at the center axis, in 140 liters model and above capacity model only. (It can be interchangeable with disperser & necessary assembly provided with m/c)• In-Line Homoginizer also provided on demand, if required.• Double stirrer & SS scraper with PTFE blades for better mixing of the material. ( In 140 Liters & above model only ) • Single stirrer with scrapper in 60 & 100 Liters model.• Planetory motion of the stirrer ( beaters ) enables faster and better mixing of the material at a considerable lesser time.• As stirrer is a top driven and sealing doesn't comes in contact with product, there isn't any black particle contamination problem.• Water / steam circulation jacket for mixing bowl, to heat or cool the mix during operation in OINTMENT MIXER only. (Water jacket recommended only in 60 to 350 liters model. Steam heating recommended in 600 litres to onward all models. Jacket also made out of mild steel in Standard Model & SS304 in GMP Model.)• All non contact parts (general structure) made out of mild steel and claded with SS304 or chrome plated or made out of SS304 in GMP Model. Contact parts are polished to the mirror finished and non contact parts are polished to the matt finished in GMP Model. All safety guards & covers made out of SS304 material in GMP model & made out of mild steel & painted in standard model.• General structure & all non contact parts are made out of Mild Steel & same wil painted in Standard Model.• Fixed type product container in 600 litres and above capacity models.• Heater with temperature controller for heating facility. (For 60 / 100 / 200 / 350 litres OINTMENT MIXER only)• 100 % utilisation of machine can be possible due to facility of change of extra product container. (In 60 to 350 litres model only)• Vacuum facility provided on demand for de airation during mixing in Gel product. (For OINTMENT MIXER only)• Insulation will be provided on jacket of container. (For OINTMENT MIXER only ) as a optional facility.• Material discharge from bottom. Flush bottom valve provided for material discharge in 350 litres and above model only. (For OINTMENT MIXER only)• M/C provided with Light glass, Sight glass , material inlet, air suction valve for vacuum, CIP port facility. (For OINTMENT MIXER only)• All connection of valve, light glass, sight glass will be triclover ended.• Sampling port provided in 600 litres & above model.• Flush bottom type valve in 600 litres & above model.• All moving parts are enclosed with safety guards. Optional • SS316 product contact parts instead of SS304.• Vacuum system for deairation during mixing. (For gel products)• Variable speed drive for main agitators motor and emulsifier motor.• Vacuum Pump Set.• Flameproof model.• "PLC" based operating panel for automation.• Hydraulic lifting system in 60 to 200 litres model, instead of mechanical lifting system. Application Ideal for mixing of Pharmaceutical powders, ointments, creams, lotions, pastes, tooth paste, cosmetics, food and confectioneries, rubber and rubber compound, colours and pigments, PVC & plastic material, ceramics, pesticides, insecticides, adhesives, metal powder, resins etc. etc.
...moreOctagonal Blender
OPERATIONThe OCTAGONAL BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing. The Octagonal Blender gives best result for granules due to very slow speed and octagon shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc. In Octagonal Blender the granules comes from all sides due to the octagonal shape of the product container, hence requirement of RPM is less. Suitable mainly for Crystalline & Granular type material. This type of material gets sufficient continuous movement due to their shape if container have only slow movement and will results in good quality of blending / lubrication of granules.SPECIAL FEATURESSuitable for dry mixing of products in granule form. Easy for loading and unloading of material. Easy for cleaning. All contact parts are made out of SS 304 / SS 316 or SS 316 L quality material, as per customer requirement. The octagonal shape & slow speed of rotating gives sufficient continuous movement to the granules, result in good quality. Simple design requires minimum maintenance. General structure & safety guards made out of mild steel & coloured in Standard Model and made out of SS 304 & polished to the matt finish in GMP Model. Maximum care has been taken to ensure safe operation of the unit. Manual rotating facility with hand wheel for inching. Bigger size batch at low power consumption. OPTIONAL( Will be provided on extra cost on your demand ) Contact parts made out of SS316 instead of SS304. Flame proof drive motor along with flame proof starter. Vacuum Loading facility for material charging. Cylindrical container with cone for material charging.
...moreOctagonal Blender
OPERATIONThe OCTAGONAL BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing. The Octagonal Blender gives best result for granules due to very slow speed and octagon shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc. In Octagonal Blender the granules comes from all sides due to the octagonal shape of the product container, hence requirement of RPM is less. Suitable mainly for Crystalline & Granular type material. This type of material gets sufficient continuous movement due to their shape if container have only slow movement and will results in good quality of blending / lubrication of granules.SPECIAL FEATURESSuitable for dry mixing of products in granule form. Easy for loading and unloading of material. Easy for cleaning. All contact parts are made out of SS 304 / SS 316 or SS 316 L quality material, as per customer requirement. The octagonal shape & slow speed of rotating gives sufficient continuous movement to the granules, result in good quality. Simple design requires minimum maintenance. General structure & safety guards made out of mild steel & coloured in Standard Model and made out of SS 304 & polished to the matt finish in GMP Model. Maximum care has been taken to ensure safe operation of the unit. tating facility with hand wheel for inching. Bigger size batch at low power consumption. OPTIONAL( Will be provided on extra cost on your demand ) Contact parts made out of SS316 instead of SS304. Flame proof drive motor along with flame proof starter. Vacuum Loading facility for material charging. Cylindrical container with cone for material charging.
...moreMulti Mill Lab Model
Multi Mill Lab Model l ) Castore wheel provided for the ease of mobility. Seaves available in sizes of 0.5 to 12mm hole dia. 12 nos. beaters with knife edges & impact edges & 02 nos. scrapper blades. In GMP Model complete body claded with SS304 and polished to the matt finish & in Standard Model excluding product contact parts, all other parts made out of C.I. or M.S. and coloured. Machine rated for continuous operation. Higher output with process uniformity. All contact parts can easily be dismantled and cleaned for change of product. Wide range of SS perforated screens available Machine portable on castor wheels. Reversible direction of blade rotation. Different size of screen / speed / number of blade / direction of rotation of blade can be selected.
...moreMulti Mill
CHITRA Multi Millis a self contained portable unit useful for high speed GRANULATING, PULVERISING, MIXING, SHREDDING AND CHOPPING, etc., of a wide range of wet and dry materials without special attachments. As compared to the four common principles of size reduction i.e. grinding, compression, impact and shearing, which often do not produce controlled size reduction, this machine utilises the principle of variable force swing hammer blades having both knife and impact edges rotating with a carefully selected screen to control size reduction. Flow path of material in vertical rotor machine is streamlined. During comminution, material entering the chamber travels to the periphery and passes through the screen tangentially and radially, avoiding chocking and temperature rise. OPERATIONMULTI MILL is designed to utilise the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to control the particle reduction. Material fed in to the processing chamber moves to the periphery and passes through the screen radially and tangentially. Finally the processed material gets collected in to the container kept below the processing chamber.SPECIAL FEATURESSuitable for dry and wet granules. All contact parts are made out of SS304 quality material.( SS316 quality is optional ) Castore wheel provided for the ease of mobility. Seaves available in sizes of 0.5 to 12mm hole dia. 12 nos. beaters with knife edges & impact edges & 02 nos. scrapper blades. In GMP Model complete body claded with SS304 and polished to the matt finish & in Standard Model excluding product contact parts, all other parts made out of C.I. or M.S. and coloured Machine rated for continuous operation. Higher output with process uniformity. All contact parts can easily be dismantled and cleaned for change of product. Wide range of SS perforated screens available Machine portable on castor wheels. Reversible direction of blade rotation. Different size of screen / speed / number of blade / direction of rotation of blade can be selected. TECHNICAL SPECIFICATIONSDrive motor : 3HP/ 1440 rpm / 3 Phase / 440V / AC D.O.L. starter provided with reversible switch. Rotor Diameter 89 mm ( approximate ) Rotor RPM : 50/1400 / 2200 / 2800 ( approximate ) Screen Diameter : 60 mm Blades 2 nos. With Knife & Impact Edges & 02 nos. Scraper Blades Out put 5 to 175 Kgs / Hr. Depending upon the products and the reduction required in sizes) Foundation not required. Castore wheel mounted base. Appro. charging/discharging height : 1445/730mm Appro. floor space required in mm : 870 X 965 Appro. net weight in Kgs. 275 Appro. gross weight in Kgs. 565 Case dimensions in mm 300 X 1080 X 1900 mm( ht ) OPTIONAL ( Will be provided on extra cost on your demand ) Contact parts made out of SS316 instead of SS304. Providing flame proof drive motor along with flame proof push button station and flame proof reversible switch. Vacuum loading system fore charging the material. Stand for IPC. ( Intermediate product container )
...moreMulti Mill
CHITRA Multi Mill is a self contained portable unit useful for high speed GRANULATING, PULVERISING, MIXING, SHREDDING AND CHOPPING, etc., of a wide range of wet and dry materials without special attachments. As compared to the four common principles of size reduction i.e. grinding, compression, impact and shearing, which often do not produce controlled size reduction, this machine utilises the principle of variable force swing hammer blades having both knife and impact edges rotating with a carefully selected screen to control size reduction. Flow path of material in vertical rotor machine is streamlined. During comminution, material entering the chamber travels to the periphery and passes through the screen tangentially and radially, avoiding chocking and temperature rise. OPERATIONMULTI MILL is designed to utilise the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to control the particle reduction. Material fed in to the processing chamber moves to the periphery and passes through the screen radially and tangentially. Finally the processed material gets collected in to the container kept below the processing chamber.SPECIAL FEATURESSuitable for dry and wet granules. All contact parts are made out of SS304 quality material.( SS316 quality is optional ) Castore wheel provided for the ease of mobility. Seaves available in sizes of 0.5 to 12mm hole dia. 12 nos. beaters with knife edges & impact edges & 02 nos. scrapper blades. In GMP Model complete body claded with SS304 and polished to the matt finish & in Standard Model excluding product contact parts, all other parts made out of C.I. or M.S. and coloured Machine rated for continuous operation. Higher output with process uniformity. All contact parts can easily be dismantled and cleaned for change of product. Wide range of SS perforated screens available Machine portable on castor wheels. ,/li>Reversible direction of blade rotation. Different size of screen / speed / number of blade / direction of rotation of blade can be selected. TECHNICAL SPECIFICATIONSDrive motor : 3HP/ 1440 rpm / 3 Phase / 440V / AC D.O.L. starter provided with reversible switch. Rotor Diameter 89 mm ( approximate ) Rotor RPM : 50/1400 / 2200 / 2800 ( approximate ) Screen Diameter : 60 mm Blades 2 nos. With Knife & Impact Edges & 02 nos. Scraper Blades Out put 5 to 175 Kgs / Hr. Depending upon the products and the reduction required in sizes) Foundation not required. Castore wheel mounted base. Appro. charging/discharging height : 1445/730mm Appro. floor space required in mm : 870 X 965 Appro. net weight in Kgs. 275 Appro. gross weight in Kgs. 565 Case dimensions in mm 300 X 1080 X 1900 mm( ht ).OPTIONAL( Will be provided on extra cost on your demand ) Contact parts made out of SS316 instead of SS304. Providing flame proof drive motor along with flame proof push button station and flame proof reversible switch. Vacuum loading system fore charging the material. Stand for IPC. ( Intermediate product container )
...moreBe first to Rate
Rate ThisOpening Hours