Dry Heat Sterilizer Dealers in Ahmedabad

the dry heat sterilizer is used for the sterilization of glass ampoules, vials, containers and vessels in the pharmaceutical and biotechnology industry. Dry heat sterilization is also used for the sterilization of machine components. This dry heat sterilize equipment kills the microbial spore forms up to 12 log decrease. The dry heat sterilizer machine is useful for the sterilization of moisture sensitive materials like glass and metallic containers which can be sterilized using steam but cannot be depyrogenated. The machine is also known as glass container dry heat sterilizer because of its wide use for the dry sterilization of glass ampoules and vials. process of operation the washed vials or ampoules are placed in trays and loaded on the trolley. The trolley is moved on a transfer trolley to the sterilizing machine. The required settings of time and temperature is done by a digital control panel. The hot air is circulated by an impeller horizontally over the charge. The elements on the top heats the air and fresh air is entered into the system via a hepa filter module. The ampoule sterilizer machine has two pneumatically interlocked doors which one for the sterile and other for the non sterile room. The temperature during the sterilization is recorded on a circular chart recorder. A digital temperature scanner provides the validation of the system. salient features: silicon door gasket to ensure zero leakage during the operation optional plc based control panel body of machine is made of s.s. 304 material mineral wool insulation to optimize heat effectiveness temperature variation in the chamber is less then 5 deg c. equipped with hepa filter electronic digital controller and timer

Salient Features Complete GMP model. Basic structure made from M.S. Heavy angles. Sterilizer inner walls made from AISI SS 316 and outer walls made from AISI SS 304. Doors provided on both sides, one opening is in non-sterile area and second opening in sterile area. A’ grade mineral wool insulation to optimize heat effectiveness and stop heat loses. Dynamically balanced fan provided for hot air circulation to achieve uniform temperature. Complete electric panel board with pulley and damper connection.   Process Operation The Ampoules / Vials placed in trays are washed in non-sterile room and loaded on the trolley. The trolley is moved to the sterilizer on a transfer trolley. Temperature and Times are set on the Digital Controller. The Impeller mounted on the top circulates the hot air horizontally over the charge. The air is heated by elements mounted on the top. Fresh air enters the system through Hepa Filter Module. The system incorporates two doors, one opening into the sterile room and the other opening in the non-sterile room. Both the doors are pneumatically interlocked. The temperature profile during sterilization cycle is recorded on a circular chart recorder, validation of the system is provided by a six-point digital temperature scanner. After the time period required for sterilizing the batch has elapsed, the heating circuit shuts of the pneumatics damper (exhaust) opens and cooling operation commences.

• Insulation Wall: 125mm (t) Mineral Wool. A grade mineral wool insulation to optimize heat effectiveness and stop heat loses.
• Finishing: All stainless steel components buffed to matt finish.
• Insulation Wall: 125mm (t) Mineral Wool. A grade mineral wool insulation to optimize heat effectiveness and stop heat loses.
• Finishing: All stainless steel components buffed to matt finish.
• Temperature: Up to 250°C
• Material of Construction: Interiors with 14 gauge S.S. 316 quality sheets. Exteriors with 16 gauge S.S. 304 Quality sheet. Frame work of Rolled steel sections 6, 5 & 3mm. the interior frame work of S.S 316 quality
• Trolley: Fabricated from AISI SS 316 Quality angles & flats with ‘U’-Grooved Stainless Steel wheels.
• Transfer trolley: Fabricated from S.S. 304 Quality Angles & flats with castor wheel for sterile & Non-sterile room.
• Doors: Two Doors, one opening into the sterile room and the other into the Non-sterile room. The doors are lined with silicon rubber for sealing. The door in the sterile room is claded with 16 gauge AISI SS 304 sheet.
• Interlocking: To maintain the barrier between the sterile and non-sterile room, both the doors are pneumatically interlocked. The pneumatic system consists of pneumatic Cylinders, solenoid valves and flow control valves.
• Air recirculation: A 2 H.P. 1440-RPM motor drives the impeller. Air enters the Chamber through perforations provided passes horizontally over the charge and is re-circulated.
• HEPA Filter Module: Air entering the system is passed through a HEPA Filter Module consisting of a pre-filter up to 5 microns, a blower & a HEPA Filter up to 0.3 microns. The filtered air is fed to the impeller for circulating in the system.
• Temperature Control & Timer: A combined Electronic Digital Controller & Timer is installed. ±2ºC., one probe centrally mounted.
• Scanner: A six point Digital Scanner is incorporated, with facility of Hold & Scan at all six points.
• Temperature Recorder: A, 1 point Circular Chart recorder is installed with chart Dia. 8”
• Cooling Coils: Crimped Finned Tubes with headers, S.S. 304 Quality to speed up cooling cycle.
• Panel Board: Consists of: Ammeters, Voltmeter, Voltmeter switch, HRC fuses & Circular chart Recorder
• Control panel: Motor Starter, Contactors, Rotary Switches, Indicating lights for heating & Cooling cycle and phase indicating lights.
• Exhaust damper: Controlled by solenoid valve and is opened during the initial heat-up, shuts off and re-opens during cooling cycle.
• Fan: Dynamically balanced fan provided for hot air circulation to achieve uniform temperature
• Temperature: Up to 250°C
• Material of Construction: Interiors with 14 gauge S.S. 316 quality sheets. Exteriors with 16 gauge S.S. 304 Quality sheet. Frame work of Rolled steel sections 6, 5 & 3mm. the interior frame work of S.S 316 quality
• Trolley: Fabricated from AISI SS 316 Quality angles & flats with ‘U’-Grooved Stainless Steel wheels.
• Transfer trolley: Fabricated from S.S. 304 Quality Angles & flats with castor wheel for sterile & Non-sterile room.
• Doors: Two Doors, one opening into the sterile room and the other into the Non-sterile room. The doors are lined with silicon rubber for sealing. The door in the sterile room is claded with 16 gauge AISI SS 304 sheet.
• Interlocking: To maintain the barrier between the sterile and non-sterile room, both the doors are pneumatically interlocked. The pneumatic system consists of pneumatic Cylinders, solenoid valves and flow control valves.
• Air recirculation: A 2 H.P. 1440-RPM motor drives the impeller. Air enters the Chamber through perforations provided passes horizontally over the charge and is re-circulated.
• HEPA Filter Module: Air entering the system is passed through a HEPA Filter Module consisting of a pre-filter up to 5 microns, a blower & a HEPA Filter up to 0.3 microns. The filtered air is fed to the impeller for circulating in the system.
• Temperature Control & Timer: A combined Electronic Digital Controller & Timer is installed. ±2ºC., one probe centrally mounted.
• Scanner: A six point Digital Scanner is incorporated, with facility of Hold & Scan at all six points.
• Temperature Recorder: A, 1 point Circular Chart recorder is installed with chart Dia. 8”
• Cooling Coils: Crimped Finned Tubes with headers, S.S. 304 Quality to speed up cooling cycle.
• Panel Board: Consists of: Ammeters, Voltmeter, Voltmeter switch, HRC fuses & Circular chart Recorder
• Control panel: Motor Starter, Contactors, Rotary Switches, Indicating lights for heating & Cooling cycle and phase indicating lights.
• Exhaust damper: Controlled by solenoid valve and is opened during the initial heat-up, shuts off and re-opens during cooling cycle.
• Fan: Dynamically balanced fan provided for hot air circulation to achieve uniform temperature

SALIENT FEATURES : Ambica Boiler & Fab. depyrogenation steriliser are capable of performing up to 280 ° C, during the entire cycle. We have achieved this, due to our unique chamber construction and filter suspension system, and our never ending work for further improvements. High Temperature Hepa Filters High Temp HEPA filters are installed at inlet and exhaust side of the DHS. The HEPA-filters inside the chamber are equipped with full depth and height of chamber for suspension system solving the particle problem during heating and cooling. Chamber The Ambica Boiler & Fab. depyrogenation steriliser is made of stainless steel 316L. The chamber is fully welded inside, no leakage to the insulation can occur and the chamber is very easy to clean. The water cooling element is a continuous welded unit without any connections inside the cabinet boundary. It is pressure tested and is expected to last the lifetime of the steriliser. Door gasket As standard, Neelam Industries sterilizers are equipped with double door gaskets (FDA-approved). The purpose of double door gasket is to render maximum security, allowing no leakage between the chamber and the out­side. Further more the double gasket minimizes the surface temperature of the sterilizer, and any undesired air flow in the sterile area. Superior air control - Guarantee for complete sterilizationNeelam Industries depyrogenation sterilisers operate in accordance with the forced convection principle with fast air circu­lation securing a rapid heat transmission to the load. Together with the shape and position of the electrical heating element, the calculated air distribution plates ensure a unique temperature distribution in the sterilization chamber. The temperature distribution is tested and fixed before delivery and does not require any adjustments in the life time of the steriliser, accordingly no down time for re-validation is needed. The uniform temperature in the chamber make it possible to fix the set-point temperature very close to the required minimum temperature for the sterilization. Program Cycle The cycle of a ABF sterilizer is fully automatic. Drying The cycle starts with the drying phase where the damper on the exhaust is open ensuring, that any moisture will be removed from the chamber. Heating At a set-point temperature decided by the customer, the damper will close and the temperature will rise to the sterilizing set-point temperature. The damper will also stay closed during sterilization. Ambica Boiler & Fab. Sterlisers are equipped with a power-ful heating element to shorten the heating time Sterilizing The sterilizing timer can be started by the load sensors. The sterilizing timer will only be running if all the load sensors are within an acceptable range from the sterilizing set-point. Cooling If the cycle time is important, forced air cooling or water cooling is avail­able for rapid cooling in customized model.

CPAC Equipment Inc. (CEI) is the largest manufacturer of Class II, dry heat sterilizers for the medical, dental, and ophthalmology markets. Dry heat sterilizers are the preferred method of sterilization for instruments that may rust, dull or corrode when sterilized with steam sterilizers. CEI offers the COX Rapid Heat sterilizer using a six minute cycle time or the Steri-Dent dry heat sterilizers. These sterilizers are ideal for general dentistry, orthodontic practices, ophthalmology, cosmetology, tattoo and pharmaceutical applications.

Dry heat can be used to sterilize items, but as the heat takes much longer to be transferred to the organism, both the time and the temperature must usually be increased, unless forced ventilation of the hot air is used.

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