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Eddy Current Separator
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Salient Features Solid tructzure with anti vibration pads. No loss of valuable material. Low maintenance. Protected other recycling equipment. High yields of non-ferrous metals recovery. Applications 98% recovery of aluminum cans from commingled recyclables. Stainless steel, copper, aluminum, brass from shredder residue and fluff. Non-ferrous metal recovery in refuse streams and ash streams in Waste-to-Energy facilities. Separation of non-ferrous chips. Aluminum scrap recovery in foundry sand reclamation. Glass cullet recycling. Wood waste processing. Aluminium extrusion recycling. Our Eddy Current Separator is used for Eddy Current Separator is used for Aluminium Scrap Recycling Eddy Current Separator is used for Rubber Scrap Recycling Eddy Current Separator is used for E-waste Recycling Eddy Current Separator is used for MSW (Municipal Solid Waste) Eddy Current Separator is used for Glass Collect Recycling Eddy Current Separator is used for Aluminium Scrap Recycling Eddy Current Separator is used for Pet Flakes Recycling Eddy Current Separator is used for Wire Scrap Recycling Eddy Current Separator is used for Plastic Waste Recycling Eddy Current Separator is used for PVC Scrap Recycling Eddy Current Separator is used for Zorba How Eddy Current Separator WorkIn eddy current separator there is a short belt of conveyors that has its drive located at the return end and a high-speed magnetic rotor system installed at the discharge end. A magnetic rotor, which is positioned within a separately rotating non-metallic drum, revolves high speed during operation whilst the outer drum cover rotates at the speed of the eddy currents belt conveyor. While rotor spins at these high speeds at that time electric current is induced into conducting metals. The induced electric current produces a magnetic field, which opposed the field created by the rotor, repelling the conducting metals over a pre-positioned splitter plate. The remaining materials such as plastics, glass, and other dry recyclables will simply free-fall over the rotor, separating them from the repelled metals.FunctionsThe eddy current effect appears if non-ferrous conductors of electricity are exposed to a magnetic alternating field. The eddy currents, in turn, generate magnetic fields whose flux are opposed to the fields generating them, thus causing repulsive forces which discharge nonferrous metals out of the material flow.
Eddy Current Separator
150,000 - 2,000,000 Per Piece
Our Eddy Current Separators are prominently used in industries as a separator of non-ferrous metals from mixed wastes and other main-stream materials. More specifically, it purely separates metals like aluminium, copper, brass, and much more from the product stream, municipal solid waste recycling lines, scrap residues, and other project lines. Our eddy masterclass eccentric rotor is designed to ensure the full efficiency of eddy current effects on the rotor shell, which separates about 97% of the total non-ferrous impurities. Eddy Current Separator Specifications: Model Belt Width Drum Size (mm) Drum Separator Drive 1st Vibratory Motor 2nd Vibratory Motor Belt Drive Rotor Drive JECS-20 650mm 300×500 0.5hp 0.5hp 0.5hp 1hp 5hp JECS-32 1000mm 300×800 1hp 0.5hp 0.5hp 2hp 7.5hp JECS-40 1150mm 300×1000 1hp 0.5hp 0.5hp 2hp 7.5hp JECS-48 1350mm 300×1200 1hp 0.5hp 0.5hp 3hp 10hp JECS-60 1650mm 300×1500 1hp 0.5hp 0.5hp 3hp 10hp Application Wise Capacity: Applications Capacity Per Meter Width Pet Flakes 1600kg Glass Cullet 10 Tons/HR Wood Chip 5 Tons/HR Beverage Cains 3 Ton/HR Rubber Scrap 800 KG/HR Aluminium Scrap 2 Tons/HR Salient Features: · Tensile structure with a very stable foundation· Zero loss of valuable material· Low on maintenance· Quality deliverance and protection for further equipment· High yields of non-ferrous metals recovery Applications: · 98% recovery of aluminium cans from commingled recyclables· Stainless steel, copper, aluminium, and brass from shredder residue and fluff· Non-ferrous metal recovery in refuse streams and ash streams in Waste-to-Energy facilities· Separation of non-ferrous chips· Aluminium scrap recovery in foundry sand reclamation· Glass cullet recycling· Wood waste processing· Aluminium extrusion recycling Eddy Current Separator is used for: · Aluminium Scrap Recycling· Rubber Scrap Recycling· E-waste Recycling· MSW (Municipal Solid Waste)· Glass Cullet Recycling· Aluminium Scrap Recycling· Pet Flakes Recycling· Wire Scrap Recycling· Plastic Waste Recycling· PVC Scrap Recycling· Zorba
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Eddy Current Separator
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Our highly efficient Eddy Current Separator is the most advanced magnetic separators which are commonly used to separate non-ferrous metals from mixed waste and other streams. It purely separate aluminium, copper, brass and other non-ferrous metals from your product stream, municipal solid waste recycling, scrap residue and other recyclables.
Eddy Current Separator
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JAYKRISHNA Have developed Eddy current separators are commonly used to separate non-ferrous metals from mixed waste and other product streams. When a magnetic rotor is turned at high rates of speed, powerful forces called eddy currents are created. These eddy currents repel materials with varying degrees of force depending on their composition. Thus, aluminum, copper and other metals can be separated from glass, plastic, wood, etc. creating clean product. The principle of the Eddy Current Separator is fairly straightforward. Basically, a rotor comprised of magnet blocks, either standard ferrite ceramic or the more powerful rare earth magnets depending on application, are spun at high revolutions (over 3000 rpm) to produce an ‘eddy current’. This eddy current reacts with different metals, according to their specific mass and resistivity, creating a repelling force on the charged particle. If a metal is light, yet conductive such as aluminum, it is easily levitated and ejected from the normal flow of the product stream making separation possible. Separation of stainless steel is also possible depending on the grade of material. Particles from material flows can be sorted down to a minimum size of 3/32" (2mm) in diameter. There is no question that Eddy Current Separators have been a crucial development for the recycling industry. In a world of depleting natural resources the race is on to find faster, cheaper, more efficient ways of reclaiming and recovering raw materials, as well as improving the purity and reducing the risk of contamination during their processing. One of the more recent and exciting innovations in material separation is the non-ferrous Eddy Current Separator and how it is revolutionizing efforts to reduce waste and damage to the environment by recovering valuable non-ferrous metals from municipal and industrial refuse. Sorting and separating ferrous metals using magnetized systems has been standard practice for many years. Recovering non-ferrous metals, however, was a labor intensive, costly and a time consuming exercise, only feasible from bulk materials like incinerated refuse and fragmentized car scrap. It meant metal mixes, such as brass, copper, aluminum and steel were relatively worthless as a mixture and were often landfilled. It was like pouring money — and vital natural resources — down the drain. The Eddy Current Separator is able to separate and recover aluminum and other non-ferrous metals from household, industrial and incinerated waste, including inert plastics and other materials. It is able to separate metals from scrap, and remove metallic particles and contaminants from glass and other substances. In fact, Eddy Current Separators offer a cost effective method of recovering up to 95% of valuable material from rubbish and waste, grading precious metal concentrates for further processing. It also improves the purity of non-ferrous auto scrap up to 85-95%, maximizing the speed and efficiency of recovery and increasing profits. These systems use the latest and most effective magnetic circuits to produce strong eddy current forces, which maximizes efficient separation. Also incorporated are proven design features, such as quick and easy machine adjustments, single source dependability, and energy efficiency. FUNCTION: The eddy current effect appears if nonferrous conductors of electricity are exposed to a magnetic alternating field. The eddy currents in turn generate magnetic fields whose flux are opposed to the fields generating them, thus causing repulsive forces which discharge nonferrous metals out of the material flow. STRUCTURE: The JAYKRISHNA eddy current metal separator Consists of a belt conveyor with two tail pulleys. The driving drum on the feeding side is driven by a geared motor, the belt speed can be electronically adjusted by continuous control. An extremely strong, fast rotating permanent magnetic system is located in the head pulley. The specific geometry of the magnetic system generates a pulselike magnetic field. The number of revolutions of the magnetic field is also continuously adjustable and can thus be adapted to the individual cases. The whole machine is a modular construction on a base frame (feeder, Eddy Current Separator, splitter unit) which can be easily transported and installed. An extensively equipped control makes possible an optimum adaptation to the respective charging material, thus ensuring best separation results. Maximum friquency The frequency of the ECS rotor is critical to ensure that good separation is achieved. This is why we have developed a rotor specifically for can sorting that has the maximum number of poles and rotates at the optimum speed to give the best and most selective separation of aluminum cans.
Eddy Current Separator
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Our highly efficient Eddy Current Separator is the most advanced magnetic separators which are commonly used to separate non-ferrous metals from mixed waste and other streams. It purely separate aluminium, copper, brass and other non-ferrous metals from your product stream, municipal solid waste recycling, scrap residue and other recyclables. The principle of the eddy current separator is fairly straightforward. Basically, a rotor comprised of magnet blocks, either standard ferrite ceramic or the more powerful rare earth magnets depending on an application, are spun at high revolutions to produce an ‘eddy current’. This eddy current reacts with different metals, according to their specific mass and resistivity, creating a repelling force on the charged particle. If a metal is light, yet conductive such as aluminum, it is easily levitated and ejected from the normal flow of the product stream making separation possible. Separation of stainless steel is also possible depending on the grade of material. Particles from material flows can be sorted down to a minimum size of 3/32″ (2mm) in diameter. There is no question that Eddy Current Separators have been a crucial development for the recycling industry.In a world of depleting natural resources, the race is on to find faster, cheaper and more efficient ways of reclaiming and recovering raw materials, as well as improving the purity and reducing the risk of contamination during the processing. Eddy current separators are very common in the fastest growing market of a beverage can sorting, where they can provide an accurate separation of aluminum cans from waste streams. One of the more recent and exciting innovations in material separation is the non-ferrous eddy current separator and how it is revolutionizing efforts to reduce waste and damage to the environment by recovering valuable non-ferrous metals from municipal and industrial refuse.
Eddy Current Separators
Get Price Quote
Eddy current separators are commonly used to separate non-ferrous metals from mixed waste and other product streams. When a magnetic rotor is turned at high rates of speed, powerful forces called eddy currents are created. These eddy currents repel materials with varying degrees of force depending on their composition. Thus, aluminum, copper and other metals can be separated from glass, plastic, wood, etc. creating clean product. The principle of the Eddy Current Separator is fairly straightforward. Basically, a rotor comprised of magnet blocks, either standard ferrite ceramic or the more powerful rare earth magnets depending on application, are spun at high revolutions (over 3000 rpm) to produce an ‘eddy current’. This eddy current reacts with different metals, according to their specific mass and resistivity, creating a repelling force on the charged particle. If a metal is light, yet conductive such as aluminum, it is easily levitated and ejected from the normal flow of the product stream making separation possible. Separation of stainless steel is also possible depending on the grade of material. Particles from material flows can be sorted down to a minimum size of 332" (2mm) in diameter. There is no question that Eddy Current Separators have been a crucial development for the recycling industry. One of the more recent and exciting innovations in material separation is the non-ferrous Eddy Current Separator and how it is revolutionizing efforts to reduce waste and damage to the environment by recovering valuable non-ferrous metals from municipal and industrial refuse.
Eddy Current Separator
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Eddy Current Separator, multiple options e-waste shredder machine
Eddy Current Separator
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Eddy Current Separator, Permanent Electromagnetic Lifter
