hydraulic injection moulding machine
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Generous Specifications High Productivity Robust & Reliable User Friendly Control Unique Prefill Cylinder Design Fast Tonnage Built-up Time Large Ram Diameter Provides Uniform Force Distribution across Platen Provides Excellent Mould Squareness & Parallelism Reduces Mould Wear Generous Mould Space - Accommodates Large Moulds Wide Skates for Platen Supports Reduced Platen Deflection Enhanced Life of Tie-bars Higher Mould Carrying Capacity Generous Mould Space - Accommodates Large Moulds Wide Skates for Platen Supports Reduced Platen Deflection Enhanced Life of Tie-bars Higher Mould Carrying Capacity Closed Loop PID Temperature Control Provides Precise Temperature Control Excellent Process Control & Stability Endura-II - Advanced User Friendly Control Ergonomic Layout High Speed Microprocessor Direct Access Menu Keys Graphical Presentation of Machine Features Self Diagnostic & Fault Finding Capability Parameter Entry in Absolute Value Central Monitoring System Statistical Process Control (SPC) Twin Cylinder injection Unit Uniform Load Distribution across Screw Centerline Finite Element Analysis (FEA) for Machine Components Provides Maximum Strength to Weight Ratio Mono Seal & No Piston Rings Long Life of Sealing System, Ease of Maintenance Fully Guided Knock Out Bar Provides Multi Point Ejection & Even Ejection Force Hydraulic Valves Mounted Close to Actuators Fast Response From Actuator to Control Unit Clamp Hollow Headless Ram with Mono Seal & No Piston Rings Large Prefill Designed for Fast Tonnage Build-up Rapid Traverse Cylinders Conical Strain Rod Nuts & Controlled Stress on Tie Rods Adjustable moving Platen Skates Rigid Cast Platens with FEA Adjustable Pressure setting of Closing & Opening Stage Proportional Speed Control with 5 Closing & 5 Opening Speed Adjustable 2 Stage Mould Safety Pressure & 1 Stage Speed Position Based Ramping for Accurate Position Switching - Precise Speed & Pressure Control Linear Position Transducer for Accurate Clamp Position Control Sensitive Mould Protection with Try Again Circuit Stage Wise Actual Time Display Insert Moulding Program Ejector Knock-Out Bar 2 Stage Programmable Ejector Forward Profile with Soft Eject Ejector Speed & Pressure adustable on Screen (Omega 80W to 450W) Linear Transducer for Ejector Position Pulsating Ejector Strokes upto 9 Pulses Intermediate Retract Set Point Ejector Stay Forward & Forward Dwell Timer Injection 6 Stage Injection Velocity & 15 Stage Injection Pressure Profile 5 Stage Screw Speed & 5 Stage Back Pressure Control (Setting) through Screen Digital setting of Extruder RPM & Digital Read out of Actual RPM Wide Choice of Injection Units with A-B-C Screw/Barrel Combinations Easy Injection Unit Swivelling Switch Over from Fill to Pack based on Position or Time Linear Position Transducer for Accurate Injection Position Control Injection Decompression Before / After Refilling or Both Semi-Auto Purge, Cold Slug removal & Intrusion Moulding Programs Chequered Plate below Purge Area Sprue Break with Timer Injection start, Suck-back & Melt Decompresion - Delay Timer Graphically Adjustable Alarm Bands for Injection Pressure Sliding Hopper Nozzle Contact Force by Pressure Switch Temperature Control Actual Current Display of Heating Zones Heater Failure & Thermocouple Failure Detection Accurate PID Temperature Control settable on Screen Feed Throat Temperature Indication Auto Heat Startup & Shutdown Heat Standby after set number of Cycles Soak Timer for Cold Start Protection High / Low Temperature Alarm Set & Actual Temperature Data with Bar Graph Insulated Heater Band Controls 22 Parameter Monitoring for last 1000 cycles with Graphics 10.4" TFT Color Display with Alpha - Numeric Keypad Actual Injection Speed & Pressure Graph Display 80 Mould Data Storage Configurable Multilevel Password with Operator's Name Graphically Presentation of Hourly Production Customized Setup Menu High / Low Limit Display for Each Adjustable Parameter I / 0 diagnosis - Analog & Digital Timer Precision in 0.01 Second Change Log Menu: logs last 100 Set Points Changes with Time & Date Statistical Process Control (SPC) with Graphics Process Mode: Functions with its Co-fuctions on a Single Key Press Note Pad & Maintenance Scheduling Freely Programmable Smart Outputs Over View Screen with Graphical Display of Machine Functions Soft Keys for Fast Access of Select Menus Auto shut down Visual & Audible Alarm 1000 Alarm History with Date & Time Log Printer Interface with USB Port Hydraulics Multiple Pump with PQ circuit Pump & Motor slide out from Base for Ease of Maintenance Ergonomic Hydraulic Layout for Easy Approach Valves Placed near Actuators for Rapid Response Pre-Heating Circuit for Hydraulic Oil Low Oil Level Audible Alarm & Motor Shut Down Continuous Oil Filtration with 10 Micron Filter Audible Alarm for Filter Clogging Available Options Air Ejection Hydraulic Core pull Feed Throat Temperature Control Oil Temperature Control Part Drop Detect for Single Cavity Water Battery with Temperature Indicator Water Manifolds Robot Interface (SPI / EUROMAP) Extra Heating Zones Ejector on Fly Jam Bar T-slot Platens Extended Daylight with Ram Spacer Eject Retract Limit Switch Verification Bimetallic Barrel & Hardened / Coated Screw AC Variable Frequency Drive
hydraulic injection molding machine
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More than 50% less power consumption than similar sized hydraulic injection molding machines. With 75% fewer machine components than our standard hydraulic machine your company will experience less downtime due to preventative maintenance or repair. There are no valves to stick or leak, no filters or magnets to clean, and our time tested five point toggle system requires lubing only every one million cycles. High efficiency factor h > 0,9 for servo-motors + mechanical gears. Energy efficient - Cost Savings of 60% to 85% over similar sized hydraulic machines. No idle-time consumption. No cooling water for machine cooling.
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HYDRAULIC CLAMPING INJECTION MOULDING MACHINE
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Due to continuous improvement, Specification are subject to change without prior notice. Plasticizing capacity is based on the standard test conditions performed by SUPERMAC MACHINERY Injection mass, injection ratio and plasticizing capacity differ depending on the resin used & molding condition. Kindly contact us to discuss using machine at the maximum capacity.
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