I.T.K. Sealing Solutions Asarwa, Ahmedabad, Gujarat

  Description TESLON Expanded PTFE sealant tape is a spooled Joint Sealant Tape made of 100% virgin PTFE material with micro-fibrillated internal structure for excellent stability. TESLON PTFE is resistant to all chemical products and solvents with the exception of alkaline materials. It has good resistance to elevated pressures and has a high thermal stability. TESLON expanded PTFE tape is odourless and tasteless making it suitable for food application. Upon compression, it forms a thin, hard ribbon that fills in surface irregularities and creates an extremely tight seal. It is capable of withstanding a wider range of pressures, temperatures and chemical environments than any other soft gasket. TESLON Expanded PTFE joint sealant ensures an effective, enduring, and cost-effective seal, making a valuable contribution towards keeping your production and manufacturing processes optimised.       Typical Applications: Flange gasket Manhole packing Widely used as industry sealing material for steel works Heavy chemical industry Paper and pulp industry Food and pharmacy Petroleum industry

It is more important to have reliable sealing systems; today the use of single seals in sugar industry is possible in most of the cases due to the availability of modern materials and new seal geometrics. ITK range of mechanical seals provides solutions for any application the sugar industry.    

Leading with rich International experience, ITK utilises the skills to manufacture various grades of Silicon Carbide which are extraordinarily hard, wear-resistant and possess excellent thermal conductivity properties. Silicon Carbide is a new type of engineering ceramics with excellent material properties. ITK Silicon Carbide material is non-toxic and hence can also be used in food and beverage industry. ITK Sintered silicon carbide ceramics are resistant to most chemical media. Since no metallic silicon is present in the matrix, it can be used at temperatures up to 1,700°C without decomposition or impaired strength. When Silicon faces are combined with graphite faces the friction is the smallest and can be used in mechanical seals which are able to work in highest working requirements. As a leading manufacturer of Sealing products, ITK Sealing offers a complete family of fully dense silicon carbide material grades such as Reaction Bonded Silicon Carbide (ITK-RS1), Reaction Bonded Silicon Carbide Graphite Loaded (ITK-RG2) Sintered Silicon Carbide (ITK-SS2), Sintered Silicon Carbide Graphite Loaded (ITK-SG2), Porous Sintered Silicon Carbide (ITK-PS2) to meet different application requirements for various customers in different industries, With our advanced production equipment and technology advantage, ITK strictly ensures quality to satisfy different application requirements of our customer. Our featured Advanced Ceramic feature the following characteristic properties   High Purity Composition Low Density High mechanical Strength High Thermal Conductivity Exceptional resistance to Corrosive and Abrasive Environment.

ITK® style 304 is constructed from pure expanded graphite yarn with excellent carbon content. Being pure graphite they have excellent chemical resistance, thermal conductive and can be used n extreme temperature and pressure conditions. ITK® style 306 is reinforced with Wire mesh (Inconel wire) for suitability to high temperature and pressure. Both ITK® style 304 and ITK® style 306 can be used as die formed rings as per requirements.  

Product DescriptionITK® style 212 is square braided constructed from best quality PTFE Graphite fibre packing, This packing is manufactured from PTFE fibres fixed closely together with graphite fibres through a unique process of incorporation and further treated with special lubricant capable of withstanding higher temperatures.

Product Description ITK® style 210 is square braided from synthetic fibre called Poly Acrylic Nitrile (P.A.N.) fibres and thoroughly impregnated with heavy PTFE dispersion and further treated with special lubricants which will maximise the performance of the synthetic fibre. It is thoroughly impregnated with PTFE in order to enhance the chemical resistance, lubrication and dimensional stability, this helps to ensure even gland local distribution and promoting longer packing life.ITK® style 210 is general purpose, cost effective packing for majority of plant applications. ITK® style 210 is specifically designed to provide exceptional performance against local inferior quality packing's available in the market and to protect the shaft against wear with abrasive media.  

ITK® style 214 is square braided from reinforced Poly Acrylic Nitrile (P.A.N.) fibres in combination of pure graphite fibres, each strand of yarn is thoroughly impregnated and is sealed off with a special grade of fine graphite flakes. To enhance the packing performance and properties, this composite yarn is given a treatment of final coating of graphite impregnation prior to its been squared.  

Overlap Type Wave Springs are used in a wide variety of applications, for short deflections and low medium force; they function with precision and dependability. In the device of bear pre-load, this kind of springs can reduce running noise of bear and can also improves the accuracy and smoothness of bears.  

We provide quality new and replacement mechanical seals and similar parts for over 400 OEM pumps, grinders, mixers use in a number of industries at significant cost savings. ITK offer a comprehensive range of direct replacement seals to suit all major O.E.M. pumps including A.B.S., Fristam, Flygt, Allweiler, Alfa Laval, Hidrostal, Grundfos, Wilo, E.M.U., Johnson, Ebara, Tsurumi, Sterling, Puma, A.P.V., Hilge, Godwin, Tuchenhagen, Waukesha, Mono, Calpeda, Wilden, Seepex etc. We have the ability to design and manufacture almost any seal as per customer’s requirements. We stock many thousands of lines of individual seal designs for specific pumps and applications. Our all products are manufactured in our own modern factories with first class electronic controlled machineries and equipment’s under the supervision of our trained, professional and efficient team. We have also established a complete quality control system to ensure that the final finished seal and components are monitored and inspected at every stage in the process of designing and manufacturing. We have implemented the policy of 100% batch inspection of the products prior to dispatch from our factories.

Nested Wave Springs are pre stacked in parallel from one continuous filament of flat wire. The elasticity is proportional to the number of turns. They can exert tremendous forces yet maintain the precision of a circular grain wave spring. In many applications, Nested Wave Springs can replace Belleville Springs, particularly in cases where a high but accurate force is needed.  

Gap Type Wave Springs are usually installed in limited space, because of its non-deformation tendency and low medium coil force, they are more precise and reliable in performance in bearing Pre-loaded device. Pre tightening force of wave spring on bearing can attenuate noise and improve precision and stability during running of the bearing.  

FEP Encapsulated O Ring also known as PTFE Encapsulated 'O' Ring consist of a seamless PTFE jacket which surrounds the elastomer core providing the chemical inertness, and thus ensures sealing function and high resistance to corrosive media. Whilst the elastomer core energises the seal and provides even tension at the sealing point and thus a constant area pressure. Encapsulated seals were primarily designed to solve the growing problems of sealing corrosive fluids in industry, Development of FEP encapsulated seals provided designers and engineers with a seal that combined the chemical resistance of PTFE with the resilience of rubber. Encapsulated seals are available with two types of PTFE jacket, FEP which is standard, and PFA for more demanding applications. The energising core is available in FKM or Silicone Benefits of FEP/PFA Encapsulated 'O' Rings: Excellent resistance to most media (exceptions are alkali metals and some fluorine compounds) Wider temperature and pressure range Low compression set Economical substitute to expensive perfluoroelastomers Superior performance to solid PTFE 'O' rings that routinely suffer from compression set, cold flow and elasticity problems. Low coefficient of friction Low permeability to gases Suitability to food

ITK® Camlock Gaskets are designed to use as hose coupling seals with practically all chemicals, even in the toughest environments. These camlock gaskets combines the properties of two materials to for a superior seal, elastomer as the energizing core for resilience and FEP as encapsulation on outside for chemical resistance. FEP Encapsulation: Material Standards FEP  is a standard grade of jacket material, We only use FEP (Fluorinated-Ethylene-Propylene) which is overall the most versatile jacket material. FEP encapsulation is the preferred standard material for all applications below 205°c continuous temperature. It is resilient to most chemicals, has a wide temperature range, excellent fatigue resistance and excellent lowco-efficient of friction. Core Materials Silicone is a standard core material, we utilise the best quality silicone core in manufacturing FEP silicone camlock gaskets, and Silicone elastomer core offers wider operating temperature range. It is ideal for pharmaceutical, food and beverage applications       Features of Encapsulated Camlock Gaskets: Excellent chemical resistance Non-stick surface Universal Gasket Wider temperature range Low coefficient of friction Low compression set Low Permeability to gases Suitability to food processing, pharmaceutical and medical applications  

ITK® style 305 is Pure Graphite in the ribbon tape form, It is self-lubricating , low friction, high purity, ribbon tape without any filters, binders, resins, oil or grease which could possible leave the packing and reduce its volume or contaminate the process media. It is ideally suited for high temperature and pressure applications, This packing is non-hardening and dimensionally stable and impervious to gases and fluids. ITK® style 305 is cut from flexible graphite sheet with carbon content no less than 99% in rolls, as the filler for spiral wound gasket in situ pumps and valve gland packing.  

Description: Mechanical Face Seals also called as Lifetime Seals, Floating Seals, Duo cone Seals, Heavy Duty Seals and Toric Seals are designed and engineered with dynamic sealing technology for providing sealing solutions for a variety of demanding applications such as construction machinery, agricultural equipment, mining machinery, tunnel boring, drive mechanics for tracked vehicles, concrete and cement mixers and many other construction vehicles where conventional seals lack the required durability.        Design Types:  There are two different types of Mechanical Face Seals. Type FOThe most common design of Mechanical Face Seals is the FO design, also called as 'O' Ring design, where 'O' Ring acts as the secondary sealing element. FO Type Mechanical Face Seal consists of 2 identical metallic sealing rings which seal against each other on a lapped seal face. Type FT The Mechanical Face Seal Type FT consists of two metallic angular seal rings of same geometric contour, the seal rings are assembled with trapezoidal or diamond shaped elastomers instead of an 'O' Ring type elastomer. Both metallic seal rings seal against each other on a lapped seal face. ITK® Mechanical Face Seals Advantages Heavy Duty Seals are effective with abrasive media, pollution, dirt, sand, dust and water from outside and against lubricating fluids from inside. Long Service Life Ease of assembly Self-centring to compensate for shaft eccentricity or misalignment Enhanced lubrication retention and contamination exclusion over a broad range of applications. Simple and reliable design. Cost effective Typical Applications Mechanical Face Seals are predominantly used as seal for the bearings in construction machinery, seal for axle of tractor, seal for tread roller of excavator, seal for cutting shaft of crop harvester, seal for screw conveyor for abrasive materials and equipment's operating under extreme arduous and extreme conditions and which are subject to wear.

ITK® style 308 is a self-lubricating, pre compressed die formed rings constructed from pure graphite ribbon tape without any filters, binders or resins. The rings are designed to produce and accurate specific density for compression resistance, elasticity and retention of size and shape. All of which are necessary to provide the best possible valve sealing performance. In ITK® style 308 die formed rings the mechanical pressure is exerted over a larger areas, which greatly increase shaft sleeve life. ITK® style 308 can be supplied to required size for ease of fitting.  

These types of springs are pre stacked with round edge, flat wire in series, decreasing the spring rate proportionally to the number of turns. The springs are used in application requiring low-medium spring rates and large deflections with low- medium forces mainly used in ball valve, pressure relief valves, safety valves, clutches, auto clutch with bearing, gears and mechanical  

Flat Type wave springs except the character of Chest to Chest Wave Spring, provide entirely contact surface when compared to the wave point contact of plain ends. The flat end under load more evenly distributes the spring force upon adjacent components. The feature is similar to the concept of double disc grinding for a flat surface  

ITK® style 300 is constructed using graphite filament yarns and impregnated with graphite at high temperature resulting in increase on cross-section density and acts as a stable pressure cushion for the carbon fibres. ITK® style 300 exhibits excellent co-efficient of thermal conduction with exceptional temperature capability and universal chemical resistance. Low friction coefficients are standard for less shaft wear and lower maintenance and replacement costs. ITK® style 300 offers more value than other packing's.

ITK® offers various ranges of carbon seal faces in many grades of carbon suitable to client’s requirements. ITK® standard range of carbon graphite grade is available with impregnation of synthetic Furan resin. The properties of Furan resin impregnated carbon are considerably improved compared to resin moulded compounds. ITK® range of carbon includes “FDA Compliant Carbon” and Metal impregnated Antimony Carbon. ITK® manufactures carbon standard size and are also offered in customized forms based on the samples`, design and specifications given by the clients Our graphite and carbon graphite materials feature the following characteristic properties: Low Coefficient of friction Excellent dimensional stability High resistance to wear Excellent sliding properties in wet and dry operation High temperature resistance and good thermal conductivity Outstanding thermal shock resistance.  

  Description:   ITK Sealing has extensive knowledge and skills in manufacturing and supplying volume precision counter face Ceramic seals. These components are use in Seal assemblies, we ensure to achieve the best possible solutions in Ceramic product and system generation by working closely with our customers and through intelligent ceramics engineering, and hence manufacturing costs are minimized.   Our Ceramic materials feature the following characteristic properties: Wear Resistance Corrosion Resistance Thermal Shock Resistance Temperature Stability Extreme Hardness Low Thermal Expansion This makes ITK Alumina Seal faces a good choice in applications like Mechanical Seals for Automotive, Industrial, Agricultural and Water pumps.