J.p.machine Tools Rakhial, Ahmedabad, Gujarat

Competencies » Fully automatic Machine » Total CGMP model » Frame Made from SS-structure. » Sleek sturdy and compact design » All controls from panel » PLC HMI-Touch screen Features » Very quick changeover of the changeparts. » Very high accuracy for label placement » Vials are fed to center turret using feed worm. » Label is dispensed using knife. » Post that vial passes through massagebelt and pressing pad » Waste web is collected in the winder » Servo motor for label applicator » No need of changeparts for different sizes of containers/labels » Completely Fail safe design Accessories » Printer » Bar code reader/Pharma code Utilities » 415V, 3-phase, 50hz electric supply » Electric load:- 2HP FEATURES » Integration with inspection, rejection device and vision systems » Industrial PC to display/inspection of barcode » Different kind of printers can be integrated. APPLICATION » To apply self adhesive stickers on vial/ampoules » Sticker length:-upto 30mm » Vial/ampoule diameter:- upto 30mm *Speed depends on sticker and vial geometry. *Specification subject to change without prior notice.

Competencies » Total CGMP model » Frame Made from SS-structure. »  Sleek, sturdy and compact design » All controls from panel » Left to right and right to left options available Features » Very quick changeover of the changeparts. » Very high accuracy for aluminium cap placing » Planet gear mechanism for sealing head rotation. » Vial will pick the cap from the chute » Spring loaded flap will ensure perfect placing » Capping head will seal the cap on the bottle » Completely Fail safe design Accessories » Cap cleaner » Cap inspection device » Cap loader Utilities » 415V, 3-phase, 50hz electric supply » Electric load:- 2HP FEATURES » PLC HMI-Touch screen » Orienter/ vibrator for cap conveying » Production Counter APPLICATION » To place and seal aluminium cap on the vials » Cap diameter:- upto 20mm » vial diameter:- 30mm to 80mm *The output of the machine depends on vial/cap geometry *Specification subject to change without prior notice.

Competencies » Total CGMP model » Frame Made from SS-structure. » Sleek sturdy and compact design » All controls from panel » PLC - HMI touch screen. Features » No bottle change parts required » Quick setting to adjust to the tablet/capsule size & shape » Very high accuracy for piece counting » Tablet/capsules are filled in hopper » It is conveyed to rotating orienting disc with help of vibrator. » Vibrator will start & stop on sensing level on rotating disc » Rotating disc will orient tablet/capsule in one line » After that tablet/capsule passes to counting junction and gets filled into bottles » Auto change over flap Accessories » Production Counter » Pre/post Inspection device Utilities » 230V, I-phase, 50hz electric supply » Electricload:- 2HP APPLICATION » To count tablets and capsules and fill them in bottles » Tablet/capsule diameter-width :- up to 15mm » Bottle diameter:- 30mm to 150 mm » Bottle height:- 30 mm to 150 mm *The output of the machine depend on capsule/tablet geometry. *Specification subject to change without prior notice.

Competencies » Total CGMP model » Frame Made from SS-structure. » Sleek sturdy and compact design » All Controls from panel » Left to right and right to left options available » PLC HMI-Touch screen Features » Indexing mechanism » No Bottle change parts required » Bottle is stopped under funnel » Powder is delivered to funnel using powder Auger. » Servo controlled powder delivery » Very high dosing accuracy. » Fully fail safe design » No bottle no fill arrangement » Parts can be easily declamped/clamped for quick cleaning and changeover Accessories » Dust Collector » Powder Loader » Pre/post Check weigher » Pre/post Inspection Unit Utilities » 415V, 3-phase, 50hz electric supply » Electric load:- 2HP » Air:- 5 CFM @ 4 to 6 kg/cm2 FEATURES » Vibratory mechanism for sticky or hygrospcopic powder » Synchronisation with nitrogen Purging » Mechanized slug breaker » Integration with check-weightier/inspection unit » Rejection of non-accurate bottles » Weighing each dose before filling » Monoblock Machine for Screw capping/ ROPP Capping APPLICATION » To fill Dry syrup/Powder in containers » Container diameter:- 30 to 100 mm » Container height:- 30 to 150 mm » Dose:-from 5 gm to 50 gms

Competencies » Total CGMP model » Frame Made from SS-structure, with height adjustment » Sleek sturdy and compact design » All control from panel. » Left to right and right to left options available Features » Indexing mechanism » No Bottle change parts required » Bottle is stopped under funnel » Powder is delivered to funnel using powder wheel. » Vacuum controlled powder delivery » Very high dosing accuracy » Fully fail safe design Accessories » Dust Collector » Vacuum pump » Powder Loader » Production Counter » Pre-post check-weightier » Pre and post Inspection device Utilities » 415V, 3-phase, 50hz electric supply » Electric load:- 2HP » Air:- 2 CFM @ 4 to 6 kg/cm2 » Vacuum 26”HG, 300LPM FEATURES » Synchronization with Nitrogen purging » Mechanised slug breaker » PLC-HMI touch screen » Integration for Check weighers and inspection devices » Rejection of non-accurate bottles » Monoblock machine for Screw capping/ ROPP Capping APPLICATION » To fill Dry syrup/Powder in containers » Container diameter:- 30 to 100 mm » Container height:- 30 to 150 mm » Dose:-upto 150 gms

Competencies » Total CGMP model » Frame Made from SS-structure. » Sleek sturdy and compact design » All controls from panel » PLC-HMI touch screen Features » The infeed turret and feedworm mechanism delivers the ampules to the grippers » Grippers hold the ampoules firmly » Post that grippers are inverted. » Nozzles are inserted inside ampoules for liquid/air washes » Low water consumption » Quick change over of change parts » Washed ampoules can be collected in the tray/ pushed to tunnel » Electrnically controlled spray duration and spray cycle » Water tank and ampoule collector is needed as accessory Utilities » 415V, 3ph, 50Hz electric supply » Electric load 5 HP » Compressed air:- 5 CFM at 4 to6 kg/cm² » Water or cleaning liquid as per tank size APPLICATION » To wash vials/Ampule with water or any other liquid » Vial diameter upto 20mm *The output depends on ampoule geometry and characteristics of cleaning media. * Specification subject to change without prior notice.  

Competencies » Total CGMP model » Frame Made from SS-structure. » Sleek sturdy and compact design » All controls from panel » Left to right and right to left options available Features » Fast changeover of change parts as per bottles. » Special feature of Overload clutch, overload of turntable is available » Rotary feeders feeds the bottle on the orienting device » In orienting device, Only straight bottles are inverted using metal guide-rods/cams hence all bottles are    oriented » Post that all bottles are re-inverted for conveying to next machine » Difference in neck diameter and bottle diameter of the bottle is important for the operation Utilities » 415V, 3-phase, 50hz electric supply » Electric load:- 5HP FEATURES » Special CAM Design instead of RODs for Bottle handling during inversion-reinversion process » Air rinsing online with ionised air » Production counter » PLC-HMI touch screen APPLICATION » To Orient Plastic bottles » Bottle Dia :-30-100mm » Bottle height:-50-150mm  

Competencies » Total CGMP model » Frame Made from SS-structure. » Sleek sturdy and compact design » Fully Automatic machine » All controls from panel » Left to right and right to left options available » PLC-HMI touch screen Features » No bottle no fill arrangement » Very quick changeover of change parts. » Centralized dose adjustment saves time in volume setting » Bottle is centered under the nozzle » Nozzle are penetrated to bottle mouth » Rotary movement of piston and bottle » Liquid is dispensed to bottle from nozzle » Very high dosing accuracy due to piston dosing method » Parts can be easily declamped/clamped for quick cleaning and changeover » Completely fail safe design Accessories » Cap cleaner » Cap loader » Tank for liquid storage » Pre/post inspection unit » Pre/post check weigher Utilities » 415V, 3-phase, 50hz electric supply » Electric load:- 5HP » Air:- 2 CFM @ 4 to 6 kg/cm2 FEATURES » Usually used as a combo Machines of filling and sealing, which saves manpower as well as floor space and is more economically    viable. » Ropp capping/ screw capping/ inner plug capping unit can be incorporated as sealing unit. » Individual filling machine also avaiable » Integration with checkweighers, inspection device and rejection device/ » Electronic level controller and pneumatic product in feed control » Synchronisation with nitrogen purging. » Servo controlled dose adjustments APPLICATION » To fill liquid in Plastic/Glass bottles and simultaneously seal them with Screw/ROPP cap » Machine series-A suitable to fill 5ml to 250ml » Machine series-B suitable to fill 250ml to 1000ml » Bottle Diameter:- 30mm to 150mm » Bottle height:- 30mm to 150 mm * The output of the machine depends on liquid’s inherent characteristics, ambient atmospheric conditions, fill volume and container geometry. * Specification subject to change without prior notice.

Competencies » Total CGMP model » Frame Made from SS-structure. » Sleek sturdy and compact design » All controls from the panel » Left to right and right to left options available » PLC HMI-Touch screen Features » Auger dispenses material in the funnel » Funnel moves on container for certain time » Funnel dispenses material in container. » No bottle no fill arrangement » Optional feature of vibrator, turret in 4 piece, nitrogen purging and bottle lip cleaner » Requires minimum bottle change parts and very quick changeover. » Very high dosing accuracy. » Parts can be easily declamped / clamped for quick cleaning and changeover » Completely Fail safe design. Accessories » Pre/post check weigher » Pre/post inspection unit » Dust Collector » Powder loader Utilities » 415V, 3-phase, 50hz electric supply » Electric load:- 4HP » Air:- 2 CFM @ 4 to 6 kg/cm2 FEATURES » Vibratory mechanism for sticky or hygrospcopic powder » Synchronisation with nitrogen Purging » Mechanized slug breaker » Integration with check weigher/ inspection units » Rejection of non-accurate bottles » Monoblock machine for Screw capping/ ROPP capping APPLICATION » To fill Dry syrup/Powder in containers » Container diameter:- 30 to 90 mm » Container height:- 50 to 150 mm » Dose:- 5 gm to 50 gms/ 50gms to 1000gms

Competencies » Total CGMP model » Frame Made from SS-structure. » Sleek sturdy and compact design » All controls from panel » PLC-HMI touch screen Features » The infeed turret and feedworm mechanism delivers the ampules to the grippers » Grippers hold the ampoules firmly » Post that grippers are inverted. » Nozzles are inserted inside ampoules for liquid/air washes » Low water consumption » Quick change over of change parts » Washed ampoules can be collected in the tray/ pushed to tunnel » Electrnically controlled spray duration and spray cycle » Water tank and ampoule collector is needed as accessory Utilities » 415V, 3ph, 50Hz electric supply » Electric load 5 HP » Compressed air:- 5 CFM at 4 to6 kg/cm² » Water or cleaning liquid as per tank size APPLICATION » To wash vials/Ampule with water or any other liquid » Ampoule diameter upto 20mm *The output depends on ampoule geometry and characteristics of cleaning media. * Specification subject to change without prior notice.

Competencies » total cgmp model » frame made from ss-structure » sleek sturdy and compact design » all control/indication from hmi » left to right and right to left options available » plc hmi-touch screen features » fully automatic machine. » vacuum pressure filling system. Powder moves from hopper to powder wheel under vacuum, this ensures    uniform powder slugs. The slugs are then pushed out by air/nitrogen pressure in the funnel. » funnel moves with container and during this period powder is dispensed to container » special feature of vibrator, turret in 4 piece, nitrogen purging and bottle lip cleaner is available ( better gmp) » very quick changeover of the changeparts. » very high dosing accuracy. » low maintenance machine » parts can be easily declamped/clamped for quick cleaning and changeover » fully fail-safe design accessories » dust collector » vacuum pump » powder loader » pre-post check-weightier » pre and post inspection device utilities » 415v, 3-phase, 50hz electric supply » electric load:- 3hp » compressed air:- 5 cfm @ 4 to 6 kg/cm2 » vacuum:- 26”hg,1000-3000lpm features » vibratory mechanism for sticky or hygrospcopic powder » synchronisation with nitrogen purging » mechanized slug breaker » rejection device » integration for checkweighers/inspection units » monoblock machine for screw capping/ ropp capping application » to fill powder/dry syrup in containers » container diameter:- 30-90mm » container height:- 50-150 mm » dose:- upto 150 gm

Competencies » Total CGMP model » Frame Made from SS-structure, with height adjustment » Sleek sturdy and compact design » All controls from the panel » Left to right and right to left options available » PLC HMI-Touch screen Features » Multiple dispensing units in single hopper mechanism.    [Send us inquiry to know manyfold benefits of it] » No bottle no fill arrangement » Requires minimum bottle change parts and very quick changeover. » Very high dosing accuracy » Parts can be easily declamped/clamped for quick cleaning and changeover » Completely Fail safe design » No bottle no fill arrangement Accesseries » Dust collector » Spoon Feeder » Powder loader » Pre/post check weigher » Pre/post inspection unit Utilities » 415V, 3-phase, 50hz electric supply » Electric load:- 5HP » Air:- 5 CFM @ 4 to 6 kg/cm2 FEATURES » Vibratory mechanism for sticky or hygrospcopic powder » Synchronisation with nitrogen Purging » Mechanized slug breaker » Integration for check-weightier /inspection units » Rejection of non-accurate bottles » Weighing of each dose » Monoblock machine for Screw capping/ROPP capping APPLICATION » To fill Dry syrup/Powder in containers » Container diameter:- 30 to 90 mm » Container height:- 30 to 150 mm » Dose:-20 gm to 1000 gms

Competencies » Total CGMP model » Frame Made from SS-structure, with height adjustment » Sleek sturdy and compact design » Control of air pressure, vacuum, dose and speed of all drives from the panel itself. » Left to right and right to left options available » PLC HMI-Touch screen Features » Indexing mechanism » No Bottle change parts required » Bottle is stopped under funnel » Powder is delivered to funnel using powder Auger. » Servo controlled powder delivery » Very High Fill accuracy. » No Bottle no fill interlock » Fully fail safe design » Parts can be easily declamped/clamped for quick cleaning and changeover Accessories » Dust Collector » Vacuum pump » Powder Loader » Pre-post check-weightier » Pre and post Inspection device Utilities » 415V, 3-phase, 50hz electric supply » Electric load:- 2HP » Air:- 2 CFM @ 4 to 6 kg/cm2 FEATURES » Vibratory mechanism for sticky or hygrospcopic powder » Synchronisation with nitrogen Purging » Integration with check weighers/ Inspection untis » Rejection of non-accurate bottles » Auxiliary hopper up-down instead of bottle updown for perfect lip-lock » Mechanized slug breaker » Weighing each dose before filling » Monoblock machine for Screw capping/ROPP capping APPLICATION » To fill Dry syrup/Powder in containers » Container diameter:- 30 to 90 mm » Container height:- 50 to 150 mm » Dose:-20 gm to 1000 gms

Appliction » To Orient Plastic bottles » Bottle Dia :-30-100mm » Bottle height:-30-150mm Competencies » Total CGMP model » Frame Made from SS-structure » Sleek sturdy and compact design » All controls from the panel. » Left to right and right to left options available » PLC HMI-Touch screen Features » Very few change parts required based on size of the bottles. » Special feature of Overload clutch, overload of rotary feeder is available » Rotary feeder feeds the bottle on the orienting device » In orienting devices only bottles oriented with neck in front will be inverted using loaded metal obstacle » Post that all bottles are re-inverted for conveying to next machine » Air rinsing with ionised air and vacuum online (optional) Utilities » 415V, 3-phase, 50hz electric supply » Electric load:- 3HP » Air:- 3 CFM @ 4 to 6 kg/cm2 *The output of the machine depends on bottle geometry. * Specification subject to change without prior notice.

Competencies » Total CGMP model » Frame Made from SS-structure. » Sleek sturdy and compact design » Fully Automatic machine » All controls from panel » Left to right and right to left options available » PLC-HMI touch screen Features » No bottle no fill arrangement » No Bottle change parts required » Bottle is centered under the Nozzle » Bottom-up filling for foaming liquid » In bottom up filling, Nozzle is inserter in the mouth of bottle and are slowly lifted to original position. » Top filling for other liquid » Liquid is dispensed to bottle from nozzle » Very high dosing accuracy due to piston dosing method » Parts can be easily declamped / clamped for quick cleaning and changeover » Completely fail safe design Accessories » Flow controller » Liquid tank » Pre/post Check weigher » Pre/post Inspection unit Utilities » 415V, 3-phase, 50hz electric supply » Electric load:- 2HP » Air:- 1 CFM @ 4 to 6 kg/cm2 FEATURES » Synchronisation with nitrogen purging. » Electronic level controller and pneumatic product in feed control » Model with peristaltic pump/servo motor » Monoblock machine for Screw capping/ROPP capping APPLICATION » To fill liquid in Plastic/Glass bottles and simultaneously seal them with Screw/ROPP cap » Machine series-A suitable to fill 5ml to 250ml » Machine series-B suitable to fill 250ml to 1000ml » Bottle Diameter:- 30mm to 80mm » Bottle height:- 50mm to 150 mm

Competencies » Total CGMP model » Sleek, sturdy and compact design » PLC-HMI-touch screen » Frame Made from SS-structure. » All controls from panel . Features » Complete Fail safe Design » Water recycling arrangement is possible as per requirement » Washing cycle and washing timing can be adjusted as per requirement » Easy changeover of changeparts » Built in two/three pumps and two/three tanks » Inner and outer vial washing ensure total cleaning » Washing chamber having various spray zones and spray duration is electrically controlled » Rotary Mechanism, PLC controlled with touch screen HMI » Very less maintenance required » Spray duration is electrically controlled. » Machine provided with SS-316 pumps and SS-316 tanks » Turn table available as accessory Utilities » 415V, 3-phase, 50hz electric supply » Electric load:- 5HP » Air:- 2 CFM @ 4 to 6 kg/cm2 » Water or liquid as per tank size APPLICATION » To clean bottle ( Plastic and Glass) with water or any liquid » Bottle diameter:-30 to 100mm » Bottle Size:- 50-150mm * The output of the machine depend on Bottle geometry. * Specification subject to change without prior notice  

Competencies » Fully automatic Machine » Total CGMP model » Frame Made from SS-structure. » Sleek sturdy and compact design » All controls from panel » PLC HMI-Touch screen Features » Very quick changeover of the changeparts. » Very high accuracy for label placement » Ampoules are fed to center turret using feed worm. » Label is dispensed using knife. » Post that vial passes through massagebelt and pressing pad » Waste web is collected in the winder » Servo motor for label applicator » No need of changeparts for different sizes of containers/labels » Completely Fail safe design Accessories » Printer » Bar code reader/Pharma code Utilities » 415V, 3-phase, 50hz electric supply » Electric load:- 2HP FEATURES » Integration with inspection, rejection device and vision systems » Industrial PC to display/inspection of barcode » Different kind of printers can be integrated. APPLICATION » To apply self adhesive stickers on vial/ampoules » Sticker length:-upto 30mm » Vial/ampoule diameter:- upto 30mm *Speed depends on sticker and vial geometry. *Specification subject to change without prior notice.

Competencies » Total CGMP model » Frame Made from SS-structure. » Sleek sturdy and compact design » All controls from panel Features » Very quick changeover of the changeparts. » Very high accuracy for label placement » Ampoules are fed to center turret using feed worm. » Label is dispensed using knife. » Post that vial passes through massagebelt and pressing pad » Very quick changeover of the changeparts. » Very high accuracy for label placement » Glue is applied on the label and then label is applied on the bottle » Completely Fail safe design » Optional:- PLC/HMI-touch screen Accessories » Production Counter » Bar code reader » Label printing online Utilities » 415V, 3-phase, 50hz electric supply » Electric load:- 2HP APPLICATION » To apply glue label on vials /Ampoules » label length:-upto 30 mm » Vial diameter:-upto 30mm *The output of the machine depend on label/ vial geometry. * Specification subject to change without prior notice.

Competencies » Total CGMP model » Frame Made from SS-structure. » Sleek sturdy and compact design » All Control from the panel itself. » Left to right and right to left options available Features » Quick changeover of change parts as per bottles. » Single piece inverter for smooth operation. » Bottle is inverted ( Mouth down during cleaning) » Ionised compressed air is used which neutralises the static from the container, this loosens the dust sticking    due to static » Static is removed hence dry dust will not be stuck on bottle’s inner surface » Positive air pressure removes the dust from the bottle body » Vacuum removes the dust from the bottle » Fully Fail safe design Accessories » Turntable » Production counter Utilities » 415V, 3-phase, 50hz electric supply » Electric load:- 5HP » Compressed Air:- 5 CFM @ 4 to 6 kg/cm2 FEATURES » Less power consumption as single Drive (Variable A.C.) controls the machine operation. » Special feature of Overload clutch, overload of turntable is available » PLC-HMI- Touch screen » Production Counter APPLICATION » To clean Plastic and Glass bottles with air by applying positive pressure and Vacuum » Bottle Dia :-30-80mm » Bottle height:-50-150mm *The output of the machine depends on bottle geometry. * Specification subject to change without prior notice.