Linear Vial Washing Machine Dealers in Vastral, Ahmedabad

Automatic Linear Vial Washing Machine is suitable to wash injectable glass vials. Machine equipped with seven washing stations can be interchangeable as per specific customer’s requirements. This Linear Vial Washer provides 4 water wash & 3 air wash for positive & pressurizing washes of vials. All contact parts made from AISI SS 316L and non-contact parts from AISI SS 304 materials. Vials invert into neck down position and nozzles enters into vial during washing cycle to meet GMP requirements. Automatic Linear Vial Washing Machine is ideal and economic choice for online Sterile Vial Filling Line.   Salient Features A complete cGMP model All contact parts made from S.S. 316L Entire frame covers & non contact parts made out from SS 304 Easy cleanable & Inter changing facility Machine provides 4 water washers & 3 air washers Complete Flexibility with user for washing cycle Feeding online vial transferring chain through turn table No Vial - No Washing” system No washing - No water supply” system Nozzles enter into the container during washing cycle to meet cGMP requirement Low water consumption Quick change over with minimum use of tools Microprocessor based variable AC frequency drive for speed control Vial counter for counting the final production output   Process Operation   Containers feed from the de-cartooning station are received on an Infeed turn table through visual inspection unit. An in feed worm inverts container to neck down position and feeds them through a specially designed indexing device. The device carries the container forward and stops. Nozzles carrier enters into the container and activities the jet of water/air. The air/water flow is deactivated after the washing cycle is over. Device indexes the vials for next wash. A separate pumping station gives the right quantum of water at the desired pressure. Washed containers are again inverted to neck upward position to collect in trays or directly feed to sterilizing tunnel.   Washing Cycle 1st washRecycled Water 2nd washCompressed Air 3rd washDM water 4th washDM water 5th washCompressed Air 6th washDistilled Water (WFI) 7th washCompressed Air   8th wash (Optional)Silicon (Optional  

Bhagwati’s High Speed Linear Vial Washing Machine is most ideal for Round Vial and finds wide application in PHARMACEUTICALS INDUSTRIES. The automatic loading arrangement facilities loading of vials on to SS wire mesh conveyor through feed conveyor or vials are pushed manually from feed table. This saves manpower as vials are feed into pockets automatically. The automatic unloading mechanism consists of unloading vial continues on to turn table (Optional).   Three-cycle rinsing allows flexibilities of various wash cycles such as fresh water, dematerialized water etc. as per the rinsing requirement of vial. All the pumps are made of SS and all the water contact parts are made of SS 316 on a heavy base of SS structure. In tunnel design is such that separation is maintained between feeding zone and discharge zone of the cleaned containers. All the mechanical drives are separated and isolated from the washing zone. Approved materials only are used for construction, together with a careful choice of components, thereby taking in to consideration all aspects of sanitation and consequence complying with the pharmaceutical G.M.P. requirements. The quality of rinsing is ensured through 3 sets of inner and 2 sets of outer nozzles accurately placed to direct the jet at center of the vial and the vial comes out with water totally drained with minimum droplets of water

• Driven Type: Mechanical
• Condition: New
• Automatic Grade: Automatic
• Power: 9-12kw, 6-9kw, 3-6kw, 12-15kw, 1-3kw
• Certification: ISO 9001:2008
• Feature: Rust Proof, Low Maintainance, Long Life, High Performance, Good Capacity, Easy To Operate
• Weight: 500-1000kg, 1500-2000kg, 1000-1500kg
• Warranty: 1year
• Vial Size: 2 ml to 30 ml Round Glass Vials
• Output Speed: 60 to 200 Vials/Minute
• Working Height: 875 ± 50MM Adjustable
• Air Consumption: 5 CFM
• Power Supply: 3 Phase + Neutral + Earthing / 415 V AC / 50Hz
• Wash Cycle: 7 Wash

Automatic linear vial washing machine is used for washing of vials. There are two models available one is sblvw-120 which gives an output speed of 60 to 120 vials min. & the other one is model sblvw-240 which gives an output speed of 80 to 240 vials min.sblvw-120 240 automatic linear vial washing machine is used for washing of vials. There are two models available one is sblvw-120 which gives a out put speed of 60 to 120 vialsmin. & the other one is model sblvw-240 which gives a output speed of 80 to 240 vialsmin.vials will be pushed from infeed tray and then move on wire woven conveyor belt, which align the vial in correct position, to enter in to the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the vial inside pocket in mouth down position over spraying nozzles. Multijet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters. Each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the vials, spraying jets of water or compressed air then return down. The baskets movement then advances by one station. Each station of vials passes through the washing cycles selected.

• Conveyor Height: 800 ± 50mm
• Power Supply: 5 to 7 HP, 3 Phase, 50Hz

Input Specification:- Std. 30m1 to 200m1 Bottles without any major change parts. Can accommodate different size of Bottles with the help of minimal change Parts. Special machines are available for other Size & Type of containers on request.

Automatic Linear Bottle Washing Machine is used for washing of bottles. Bottles will be pushed from in feed tray and then move on wire woven conveyor belt, which align the Bottle in correct position, to enter in to the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the Bottle inside pocket in mouth down position over spraying nozzles. Multi jet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters. Each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the bottle, spraying jets of water or compressed air then return down. The baskets movement then advances by one station. Each station of bottle passes through the washing cycles selected

Shree Bhagwati very critically reviewed vial washing operations in the parenteral section and found methods either very primitive or concepts with probabilities or too perfect and highly expensive. Considering above facts, a very imaginative vial washing machine Model SBVW-150 is devised to ensure simple & modular operation, where each individual vial is positively washed with maximum of seven washes. Operation: The Vial trays are directly un-loaded to the vial tray from which it is pushed on to the turn-table. The turn-table slowly and steadily feed vials to the two tracks feed worm, where vials are automatically inverted. The synchronized star-wheel places two vials, one by one to the two tracks indexing chain. The indexing chain positively carries inverted pair of vials through seven sequential washes. At the end of washing operations vials are reinvented back into original position and collected in the tray.   Salient Features Very compact, rigid, & modular construction. All contact parts with D.M. water and distilled water of S.S. 316 construction and argon arc welded. The unit built on S.S. square pipe frame and totally encompassed with S.S. coverings in pleasing matte finish to avoid corrosion and ease of cleaning even from inside. The washing section is totally covered with acrylic cabinet and collecting trays ensure total removal of water in the drain or recirculation tank Absolutely simple machine, with only six change parts, which can be changed within few minutes. All exposed parts are of S.S. 304 or hard chrome plated brass for corrosion free long life. The seven sets of nozzle enter into the vials mouth during the washing operation ensuring penetration of washing medias to the core A perfect washing principle. Fixed top nozzles at each washing station ensures external washing of vials at the same time of internal washing. The flow of washing medias stop during the indexing of chain, saving straight 25% on utilities. The system of solenoid valves and optional tanks, pumps and filters is engineered for long trouble free life & fool proof operation. The machine construction allows delivery of vials into a separate room or attach directly with tunnel.

Harsiddh engineering Co. is a recognized brand in the supply vial washing machines. The two popular automatic linear vial washing machines are the HLVW-150 and the HLVW-80 model. The HLVW- 150 has a throughput of 60-150 vials per minute while the HLVW-80 model has capacity of 40 to 80 vials per minute depending on vial size that ranges from 2ml to 20ml. Our vial washing machine has CE certification. The loading, cleaning and exit mechanisms are automatic and this increases the cleaning throughput and ensures minimum handling and contamination. The machines have a specially designed in-feed worm wheel that inverts vials and holds them on an indexing device ready for the first wash. The washing cycle is achieved through water and air nozzles that are directed on the inverted vials for maximum cleaning. The specially designed pumps supply water to nozzles at high pressure to effect the cleaning. The devices are specially designed to perform 7 washing cycles depending on the user preferences and type of vial be cleaned. The machines have an automatic system to exit the bottle after cleaning ready for further processing. Parts that come into contact with the vials are manufactured from stainless steel SS316 and meet the cGMP standards for pharmaceutical and chemical manufacturing processes. These machines have low water and electrical power consumption. In addition, the input and exit feed worm, in feed and exit star wheel can be easily changed to clean larger or smaller vials. This increases the machine flexibility and reduces the changeover time.   Silent Features     Linear left to right direction. Indexing linear chain mechanism. Automatic in feed of vials through un-scrambler. Machine Provides 4 Water Washes & 3 Air Washes. Suitable for siliconization (Optional). Separate pumping systems provide high pressure jets. Complete Flexibility with user for washing cycle. All contact parts made from SS316L. Entire Frame Covers & Non-contact parts made out from SS 304. Nozzles Enter into the container during washing cycle to meet cGMP Requirement. Low water consumption. Quick change over with minimum use of tools.

AUTOMATIC LINEAR DOUBLE TRACKS VIAL WASHING MACHINE MODEL : AHVW 120, AHVW 60 Operations: • The vial trays are directly un-loaded to the vial tray from which vials directly transfer to the turn-table. • The turn table slowly transfer vials to the linear washing machine in single track or two tracks feed warm, from where vials are automatically come in to invert position. • The synchronized star- wheel places two vials at a time in two tracks indexing chain or one vials in to the single track machine. • The indexing chain positively carries inverted pair of vials through seven sequential washes. • At the end of washing operation vials are re-inverted back into original and collected in the tray. Pumping station: Tank with valve – 3 NOS. SS 316 pump – 3 NOS. S.S. Filter housings and filter cartridges. Change parts: Change over of each vial size contain star wheels, worms, inverters./div> Technical specifications: SS finish gmp model Dimension: 1600mm l >< 800mm w>< 800mm h Electrical: single phase Output: 3000- 4000 vials per hours in case single track machine 6000- 8000 vials per hours in case double track machine