Matz Pumps Private Limited Vatva, Ahmedabad, Gujarat

APPLICATION Cold Padding of Short, Long batches with short or long fixation time.   METHOD EMPLOYED Single Padding - Pad - batch cold with 'Short' or 'Long' fixation time.   GENERAL FEATURES OF SERIES DAM Unit comprises of an accurate Reciprocating Plunger Pump driven through an AC motor.- Optional - Pump heads in Hydraulic Diaphragm construction.Unit has three pumping heads, one handles alkali solution, balance two handles dye solution.Capacity of the unit can be varied manually with a single control without affecting the set ratio of the unit, depending on the speed of the mangle, quality of fabric etc, while the unit is running or at rest.- Optional mechanism to control flow of liquor as per speed of mangle available upon request.   Various Dye - Alkali ratios possible depending upon the process chosen. Ratios possible 1 : 4, 2 : 3, 1 : 1, 1 : 2. Any ratio as above can be pre set by a very simple positive method. Once the ratio is set there is no possibility of change in prefixed ratio.     GENERAL FEATURES OF SERIES DAM_EC Unit comprises of an accurate duplex reciprocating plunger pump driven through an AC motor. - Optional Hydraulic Diaphragm type units also available.Unit comprises of two heads, one for handling dye and other for alkali.Capacity of the unit can be varied with single control without affecting the set ratio of the unit.Only single fixed ratio possible, Choice of ratios 1 : 1, 4 : 1, 1 : 3, 3 : 2, This prefixed ratio can not be changed.An economic unit as compared to Series DAM - units, However ratio flexibility facility not available     SPECIFIC ADVANTAGES OF DYEING REACTIVE DYES WITH UNIVERSAL DYE ALKALI MIXER Saving of Color value to minimum 15% Uniform Dyeing without TAILING effect. Brilliancy of shade is better than PAD-DRY-BAKE, method Wastage of color is less as Dye and Alkali are mixed only in the mangle trough All types of reactive dyes which are available in the market can be dyed without any difficulty The unit if of single robust construction and practically does not require any maintenance Ideal unit for dyeing fabrics from 1000 to 10,000 mtrs in one single lengths

Reciprocating Simplex Duplex Plunger, Single and Sandwiched Double Hydraulic Diaphragm.Suction and Discharge Plusation Dampners- Accumulator Bladder type, with Gas Charging Kits.Pumps with valve accessibility without opening the piping.

Manual, Auto control by Pneumatic, Electric, Electronic Electrical Actuator, Speed Variation, with PLC controls.Fixed ratio precision dosing units with Auto Control and Batching facilities.

Aceessories   • Dosing Tank in SS, CS• Complete skid mounted system with instrumentation, piping, valves, flow meters and accessories• Flameproof Electrical Heaters   Compact Skid Mounted Packaged Portable Chemical Dosing system with : Air / Natural Gas Operated Chemical Dosing Pump, 400 / 500 / 1000 Ltr CS / SS Tank with Level Gauge and Rockwool insulation Rigid Skid for rough handling. Inbuilt Calibration Pot. SS Interconnecting Piping with ball type isolation valve, suction strainer, ferrule fittings for leak proof operation. Pre tested at the maximum discharge pressure Pump, Calibration Pot and FRL mounted in a lockable enclosure for safety. Epoxy painted for corrosion resistance. Piping designed for use of thick viscous liquids during winters also. Optional – Tank Heaters with temperature sensor and controls (Flame Proof DGMS approved.) Optional – Pump Flow Rate measuring and monitoring device up to 200 barg to record, store and monitor Pump Flow Rate, Flow Totaliser, enabling user to calculate hourly and cumulative working of the pump derived by computing the total flow per unit time. Measuring and controlling device available in Flame Proof and Non Flame Proof construction / housing. PUMP FEATURES   Plunger Type in SS 316 construction. Intrinsically Safe operation Ceramic Plunger – optionally ceramic coated / hard faced Stainless Steel Flow Control by stroking rate with Stroke Delay Timer and stroke length variation with an accurate Micro Meter Stroke Adjustment device Flow turn down ratio of 100 : 1 ( by combination of stroke rate and stroke length adjustment ) Steady State Accuracy of ± 1.0 % or better. Simple operation, minimum working parts, field serviceable pumps. Pressure Amplification ratio 1 : 30 Max Pressure 150 Kg/cm2. Input Air / Gas Supply : 2 – 9 Kg/cm2 Field adjustable maximum pressure cut off by control of Input Air supply from Air Filter Regulator Assembly. Supplied with inbuilt Filter Regulator Assembly and Flow Calibration / Flow Rate Pot  STANDARD ACCESSORIES ALONG WITH PUMP   Inlet Air / Gas Filter & Pressure Regulator. Calibration Pot. Interconnecting Piping. All built in to a cabinet. OPTIONAL ACCESSORIES Dosing Tank in CS, SS construction. Tank and piping with or without Insulation. Complete skid mounted chemical dosing / injection skid with instrumentation, piping, valves, strainers, flow meters, flow rate totalizer’s and accessories. Flameproof Tank Electrical Heaters Flow rate measuring and monitoring device. (Available in Flameproof and Non Flameproof construction/ enclosure)

Type : Single Acting Reciprocating Plunger Type

• Pumps with Heating / Cooling Jackets.• Pumps with self cleaning valves.• Pumps with valve accessibility without opening the piping.• Duplex, Triplex, Multiplex fixed ratio configurations.• Fixed ratio precision dosing units with Auto Control and Batching facilities.   Accessories   • SUCTION STRAINERS - 'Y' Type, Simplex / Duplex Basket Type with differential Pressure Gauge / Switch.• Suction and Discharge Plusation Dampners-Accumulator / Bladder type, with Gas Charging kits.• Pressure Gauges.• Pressure Relief Valves.• Injection Valve, Air Bleeding Valves.• Pressure Switches.• Complete Dosing System along with controls.

Type : Reciprocating - Plunger Type As Per API 675

SPECIAL FEATURES   Extremely low NPSH requirement, only 0.1 to 0.5 Mtr Gland Packing specially developed for leak less operation, hence reduced product loss Indigenously developed, High Reliability Minimal Maintenance, all parts available off the shelf Quick Cold End Cool Down Designed for continuous operation Pump with variable capacity arrangement available for process control Available from 150 Kg/hr to 1500 Kg/hr - largest range available Prompt after Sales Service, assistance for erection, commissioning and operation

Pre-packaged, custom designed to suit operational and site requirement, modular, tested for leakages, and performance at the factory level hence ready to install systems.Installations that are difficult to execute due to hazardous area, they can be easily installed and operated.

MATZ PUMPS offers Complete Dosing Packages in the form of pre-packaged custom designed, performance tested ready to install Skids. Each skid is completely customizable according to the customers' specifications and as per project specific requirements. These complete metering/ mixing packages are ready to operate. The heart of each packages are the proven MATZ PUMPS which solve all the basic pumping / metering needs.Typical skid mounted packages come with preparation tank, dosing tanks, pumps, valves, gauges, relief valves, dampeners and other instrumentations. These packages are designed by our Piping and Design engineers to ensure minimum space requirement and manufacture an economically designed skid. Taking into consideration all the customer requirements, necessities and constraints, our Design engineers carefully layout the system which is economical. At MATZ PUMPS, we do not compromise on quality and thus give a robust and a long lasting system.MATZ has been supplying skids and injection packages to BHEL, IJT, SEBs, NTPC, ONGC, OIL India and other reputed companies for use in Power Plants, Oil & Gas, Petrochemicals and process Industries.   ADVANTAGES:    Buying a ready to use skid mounted package has many advantages. Installations that are difficult to execute due to hazardous area, they can be easily installed and operated. It saves tedious on site assemblies and also the highest quality standard is maintained. Since they are completely customizable, they can be manufactured as per the customers' requirements. Pre-packaged, custom designed to suit operational and site requirement, modular, tested for leakages, and performance at the factory level hence ready to install systems.

Typical skid mounted packages come with preparation tank, dosing tanks, pumps, valves, gauges, relief valves, dampeners and other instrumentations. These packages are designed by our Piping and Design engineers to ensure minimum space requirement and manufacture an economically designed skid. Taking into consideration all the customer requirements, necessities and constraints, our Design engineers carefully layout the system which is economical. At MATZ PUMPS, we do not compromise on quality and thus give a robust and a long lasting system.

MATZ PUMPS offers Complete Dosing Packages in the form of pre-packaged custom designed, performance tested ready to install Skids. Each skid is completely customizable according to the customers' specifications and as per project specific requirements. These complete metering mixing packages are ready to operate. The heart of each packages are the proven MATZ PUMPS which solve all the basic pumping metering needs.