Ointment Plant Dealers in Rakhial, Ahmedabad

All vessels are manufactured from S.S. 316 grade stainless steel sheets and are cGMP compliant construction. The vessels are Jacketed, insulated, cladded and with suitable agitator assembly in each vessel. Wax is melted in Wax melting vessel, Water is heated in water heating vessel. Both wax and water are transferred into the manufacturing vessel automatically through vacuum. In manufacturing vessel both wax and water are homogenized to make a uniform emulsion and cooled by passing chilled water into the jacket of manufacturing vessel. After the emulsion is formed active ingredients colours etc are added and are thoroughly mixed & homogenized. Later necessary perfume is added in case of cosmetics or wherever necessary. Ointment Cream is ready. The same is transferred by bump pump into the storage vessel. & from the storage vessel it is automatically transferred into the filling machine by means of metering pump. Flow rate of Metering pump can be set as per your tube filling machines speed and capacity.

Shree Bhagwati Machtech (India) Pvt. Ltd. is considered as one of the leading manufacturers and exporters of filling and packaging machineries for various industries in India and across the globe with its head office at Rakhial, Ahmedabad. Ointment manufacturing plant consists of the following Wax Heating Vessel Water Melting Vessel Manufacturing Vessel Storage Vessel Interconnecting Pipeline Pumps (Bump Pump & Metering Pumps) Integrated Automatic Control Panel. Working Platform.

APPLICATION & PROCESS : Semi solid manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotion, Gel, Tooth Paste & emulsions & homogenization. Fully automatic Ointment, Cream, Tooth Paste , Gel manufacturing plant consisting of Pre determined water phase vessel. Pre determined oil, wax, petroleum jelly phase vessel. Vacuum Homogenizer Mixer vessel. Vacuum Pump Storage vessel Interconnecting pipeline. Transfer Pumps (Bump Pump, Lobe Pump & Metering pumps) Integrated automatic control panel. Working Platform DESIGN FEATURES : Design compliance with cGMP Integrated Cleaning in Place-CIP. Sterilizing In Place-SIP as an Option. Batch Size Available model 50 Liter to 5000 Liter working Capacity. Materials Product Contact AISI 316L. Food Grade silicon rubber for seal. Water Phase Vessel Jacket for heating & cooling. Heating Jacket Pressure (4 bar). Heating by steam or hot water circulation. Propeller stirring with top mounting. Temperature controller & safety pressure Valve. Bottom discharge with valve. Manufacturing Vacuumize Homogenizer Vessel. Jacket for heating & cooling. Vacuumize process. Vessel Inside Pressure (-1 /+2 Bar) Heating Jacket Pressure (-1 /+6 bar) Heating by steam or hot water circulation. Agitator mixer with self pressure Teflon scrapper. Scrapper cleanly working on both side. High speed Homogenizer with toothed Rotor - stator type. RPM sleeplessly with variable speed drive for agitator & Homogenizer. High shear & pressurization of the homogenizer. Thus homogenization of high viscosities up to 400.000 mPas. Homogenizer mounted on lower position in the centre of vessel. Top lid with motorized top lid for lifting & lowering. Safety Interlock process with limit switch. Connection for Vacuum, Charging, Eye glass window, Light glass, CIP,SIP, Pressure gauge & safety valve. Temperature controller & safety pressure Valve. Bottom discharge with valve. Vacuum System Water Ring Vacuum Pump. Vacuum gauge & Vacuum relief valve. Storage Vessel Skid type storage vessel. Bottom cone is Jacket for heating. Inter Connecting Pipe Inter connecting Pipe line of all vessel for transfer Water, Wax & products. Recirculation in manufacturing vessels. Vacuum connecting pipe. Working Platform Rigid structure with anti slipping embossed plat. Made from AISI 304. Controls & Visualization Electric Controls with digital display. Optional PLC Controls with HMI Touch screen. RPM and Process time entries. Temperature controls- Heat/cool. Vacuum start- Stop. Integrated Data Recording for batch. Safety Features Emergency stop button Safety vacuum relief valve & Indicator Gauge. Safety Pressure Valve. Limit switch at top lid

• Automatic Grade: Automatic
• Features: Hygienic finish construction to ensure contamination free working environment , Control panel provided for visual display of plant operations, Variable speed control support of mixing arm achieved through AC frequency controller.
• Applications: Pharmaceutical industry , Chemical industry , Cosmetics sector
• Design Type: Standard
• Power Consumption: 220V/380V/440V

Easily cleanable and completely untouched process, hence less chance of contamination. All contact parts made of Stainless Steel 316 and non contact part ss 304 material. All pipelines are electro polished from inside and joints are easy openable. Complete cover lifting arrangement to facilitate cleaning at the time of product change over. Especially semi-contra & Double contra designed anchor stirrer with flexible Teflon scrapers. The plant is provided with pre-mixing wax and water phase vessels and the main manufacturing vessel. The main vessel is provided with a slow speed anchor agitator for mixing and a bottom high speed homogenizer for emulsifying.