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Pharmaceutical Sterilizing Tunnel
2,500,000 Per Piece
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Pharmaceutical Sterilizing Tunnel
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Sterilizing and Depyrogenation Tunnel
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Each independent filter plenum is provided with filter integrity sample ports. The equipment’s conveyor belt is monitored and alarm status is activated if it operates outside the belt speed set points. Provision for ports to allow introduction of validation thermocouples in each zone. The tunnel is provided with fully integrated ampoule / vial flow control logic to allow automatic stops and restarts of the equipment. All filter modules have differential pressure gauges to monitor pressure. Pressure switches with high and low alarms When the tunnel is not in use it can be operated in night-mode to save energy while preventing contamination.
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Sterilizing Tunnel for Ampoules & Vials
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Harsiddh Engineering Company, being leading name in the manufacture and export of pharmaceutical packaging machinery provides excellent decontamination and sterilization equipments. Our specially designed equipment is used in sterilization and depyrogenation of ampoules, bottles and vials. The machine comes as a complete unit with in-feed system, preheating and sterilizing zone, cooling and exit feed mechanism. As the bottles and vials move along the conveyor, they are sterilized. The equipment receives materials from up line washer and these are directed to the drying zone. At this zone, hot air vaporizes the washing moisture and preheats the bottles. They then move to the hot zone where they undergo sterilization and depyrogenation through heating. They are then subjected to cold air which cools them off before entering aseptic region. Our machines have CE certification. Our sterilization machines uses advanced instrumentation and control topologies to effectively moderate heat, water, air and other materials. Temperature sensors regulate heating and cooling while pressure gauges regulate the system pressure. The conveyor belt speed is also carefully controlled. In addition the system has an advanced PLC control module that monitors and regulates all processes. Silent Features Repetitive accuracy in reduction of endotoxin count. High productivity due to reduced idle time and optimization of operating time. Infinitely variable speed to achieve optimum production. Swift and convenient to use machine. Intelligent logic control systems for controlling temperatures in heating and cooling zones. Complete closed loop systems for heating zone and cooling zone. Important parameters are password protected. Graphics for displaying and editing various procted. Accurate data logging on to printer and recording onto strip chart recorder (optional). Auto shut down after batch completion Automated Self Sterilization of the cooling zone using Dry Heat Documentation available for qualification, validation Full PLC controlled and reliable depyrogenation process Double wall asbestos free ceramic wool insulated re circulatory module containing high temperature EU – 13 grade final HEPA filter with suck back mechanism suitable for 300 °C continuous repeated cycle. This zone provides uniform hot air over the glassware for the Purpose of de pyrogenation. In this zone the temperature raises as quickly as Possible by the help of heating element, without inducing cracking due to excessive thermal stress. The glassware remains in this zone at a required time period to meet The specified endotoxins reduction generally > 3 log scale. This section consist of unidirectional hot air flow unit with turbine blower assembly, High temperature HEPA filter (up to 350 °C) and heater bank assembly. Integrated temperature sensors are provided for monitoring & controlling purpose of Temperature inside the sterilizing zone. For this purpose one sensor is placed above The HEPA filter and the sensor is placed at the entry side of sterilizing zone. For Extra precaution one temperature sensor provided at Heater Assembly ( 375 °C) is placed for protection of Heaters. The entry and exit side of the sterilizing zone consists of manually adjustable profile Plates resulting in maximum temperature uniformity and ensure consistent result for Glassware with varying sizes.
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Pharmaceutical Sterilizing Tunnel
2,200,000 Per Piece
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Sterilizing and Depyrogenation Tunnel
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The Sterilizing and Depyrogenation Tunnel is a machine used in various industries for the sterilization and depyrogenation of glass vials and ampoules. The Sterilizing tunnel is also known as the depyrogenating tunnel and it uses hot air for the sterilization of ampoules and vials. Sterilizing tunnel for vials is designed as a fully automatic system which uses dry heat with the forced convection of filtered air for depyrogenation of glass vials. The sterilizing tunnel for ampoules is equipped with a high efficiency particulate air filter to achieve sterilization of ampoules. Online sterilization tunnel is also known as the pharmaceutical sterilizing tunnel due to its wide use in the Pharmaceutical industry. The machine is provided with a 21CFR compliant data management system. Process of Operation The vials or ampoules are packed on a stainless steel belt which moves them through the preheating, heating and cooling zones. In every zone the ampoules are treated with HEPA filtered air to make them ready for filling. The differential pressures are controlled and monitored by the machine for proper operation of the tunnel. The sterilization and depyrogenation is based on the selection of cycle times and exposure to temperature. The entire process is automated and monitored by a touch screen display for easy operation and control access. Salient features: Automatic sterilization of the cooling zone Easy Introduction of validation thermocouples through ports Equipped with Ampoule flow control logic Monitoring of conveyor belt with alarms Filter modules are equipped with differential pressure gauges for pressure monitoring Balancing of air between aseptic and non-aseptic areas Optional positioning, adjustment and monitoring of Shutter Touch screen display screen for easy access and control Diagnostic screen highlight alarm for production control
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