Roadstar Earthmovers Equipments Vatva, Ahmedabad, Gujarat

Fully automatic in its operations, Wet Mix Macadam Plants are installed with the latest technology that assures the guaranteed performance. These are made up of quality material and standardized parts. These are portable, durable and available with the accurate precision. Various types of accessories and devices are provided with it to ensure the agile operations. Best is that we offer you our products at competent prices which come under the budget of our clients. In addition, we have registered ourselves as principal wet mix plants manufacturer & exporter from India. Fully Automatic Stationery Wet Mix Macadam Plant In All Ranges : Model No. : Capacity (Ton Per Hour) WMM-60 : 60 TPH WMM-100 : 100 TPH WMM-160 : 160 TPH Offer over Capacity 160 TPH on request. Sailent Features Modern Wet Mix Technology.Designed for the Inter-National Market.Moduler Design for Contanerized Transport.Portable of Stationery.Easy to Operate.Highly Accurate in Quality Control.Fully Automatic Computerised Panel Board. FOUR BIN FEEDER It is of single chasis construction. At each Bin a radial gate is provided which can be opened in any position to regulate the aggregate flow. Individual endless belts are provided, below the gates to discharge materials onto the gathering belt. VIBRATING SCREEN A single-deck vibrating screen is provided on the slinger conveyor to remove oversize aggregates received from the four bin feeder. SLINGER CONVEYOR An inclined conveyor with belt mounted on idlers receives aggregate from the gathering conveyor and feeds it to the Pugmill Mixer. PUGMILL MIXER Pug Mill Mixer is provided for mixing of aggregate/dust/ moram and water. It is fabricated from M.S. Plates mounted on a separate robust steel structure. Two sq. shaft is provided with specially designed manganese steel casted Peddle Arms and Tips with cast iron spucers. The sq. shaft is provided with Double Roller spherical bearings. The A.C. motor coupled with suitable make worm Reduction Gear Box and specially designed Spur Gears and Pinions. The water sprinkling pipe is provided on the top of the Pug Mill. Motorised valve with water pump mounted on separate structure. WATER TANK One Water Tank of 10 MT Capacity is provided, fabricated from steel plates with manhole, flow meter, pump etc. CONTROL PANEL Roadstar Earthmovers Equipment Provide Fully Automatic Computerized Control Panel with latest Microprocessor technology with Printer.

The Vibratory Screen is assembled at the end of cold aggregate feeder for removal of oversized materials

Highly portable and reliable truck Mounted Bitumen Sprayers can be availed in tailor-made solutions or we have ultra modern facilities which assist us in developing our products as per the requirements of clients. These truck mounted bitumen sprayers are complex in designs and require less maintenance. These are the perfect combination of quality and innovation which reflects in our range of products. Best of all is that you can avail our products at market leading prices. In addition, we are the well established bitumen spraying system supplier from India. Sailent Features Fully- Insulated Tank with High efficiency heating system.Air-cooled Diesel Engine and positive displacement Gear Pump.Safe and Easy in operation.Hand Spray System.Unique pressure cleaning.Totally Factory Tested, arrives ready to lounch. BITUMENT PUMP : 2� X 2� , 350 Lpm, Positive Displacement Gear Pump. AIR COMPRESSOR : Twin cylindered, 3 H.P., 360 Lpm capacity with working pressure of 9 kg./cm2 DRIVING UNIT : Powered by a 25 H.P. Air cooled, Kirloskar make diesel engine Model HA-294. BITUMEN SPRAYING : 0-6 kg/cm2 Pressurized bitumen spraying. TEMPERATURE INDICATORS : 0-3000 c (analog) scale. Located on the tank. Digital temperature indicator on remote box. SPRAY BAR : Standard Width : 2.4 Mtrs. Adjustable extension bar for spraying width upto 4.2 Mtrs. Nozzle Distance : 225mm Nozzle c/c. Pneumatically operated nozzles for spray bar controlling. Model No. : Capacity (Ton Per Hour) RS-TMB-3000 : 3000 Ltrs. RS-TMB-4000 : 4000 Ltrs. RS-TMB-6000 : 6000 Ltrs.

Mobile Asphalt Drum Mix Plants can be availed in various models and designs. These are accessible in customized designs and also can be manufactured as per client�s requisites and demands. These are portable and also easy to maintain. Specifically mobile asphalt drum mix plants are immensely appreciated in international market. These are available with fully automatic computerized control panel board and also consume less fuel. In addition, we have carved a niche as eminent asphalt drum mix plants manufacturer and mobile asphalt plants suppliers based in India. A New and Low Cost Plant for Production of Mobile Asphalt Drum Mix Plant.The Plant Produces Up to 60 Tons of Hot Mix Asphalt product an hour.The Portable Units are Trailor-Mounted/Tractor Mounted are easily Moved form One Job Site to another site and Arriving at a new site the plant can be rapidly set-up for operation within just a few hours.Fully meets the needs of contractors who do a lot of small projects such as Villages Road, Parking Plots and PMGSY Works. But it is also well suited for secondary roads, especially those in rural areas.Cranes are not required for set up. The Plant includes cables to interconnect the units. They can be quickly plugged inreceptacles of the various unit.

Hot Mix material discharged from the Thermodrum is carried by inclined Hot Conveyor belt and discharged into the tipper/ truck through Hydraulically operated Surge Storage Hopper. The Hot Conveyor belt is heat resistant, of reputed make like MRF / DUNLOP /Equiv. This belt is supported by number of idlers and THE frame is fabricated from appropriate size of channel and angles. A separate AC Motor with Worm Gear Box is provided to run the Conveyor belt. Belt scraper is provided to avoid any sticking of the mix material to the belt. Hydraulically operated storage hopper of approx. 500 to 1000 kgs. is provided at the discharge end of the conveyor which stores the Hot Mix and allows it to fall as mass in batches and thus avoids segregation and spillage during load out cycle.

The Dryer unit is long rotating cylindrical drum. It is mounted on sturdy and robust steel structure. The whole structure is having adjustable height legs to give proper degree to the unit for accurate results. The electronics two-stage high-pressure jet burner is mounted on the chasis on the input side. The rotation of Drum is through heavy-duty gearbox, coupled with motor through suitable coupling. The Drum is also supported by 4 Nos. of Trunnions rollers running on heavy-duty bearings. The drum is divided into two zones viz. 1.HEATING + DRYING ZONE 2.MIXING ZONE The thermo-drum is completely insulated with ceramic glass wool to prevent the heat losses and to save fuel as well as the life of the drum. Before the mixing zone a suitable flame guard is provided to restrict the burner flame to reach up to the mixing zone.

The special 8 mm thick �J� type flights + �W� type comb flights have been bolted in the both the zones in the zigzag/ straight pattern for best mixing. The dust collecting system mounted on same chasis allows optimum efficiency in accordance with the present ecological regulations. The dryer and mixing drum is provided with sweep discharge on the side of the mixer with replaceable type chute liners will discharge the material directly on the load out conveyor.

Thermodrum Burner is the heart of the entire system and hence its efficiency, ease of serviceability etc. are most important factors. The Burner is fully automatic and two stage (High & Low) pressure jet type system, capable to reduce the moisture up to 0.5 %. The Burner is suitable to use LDO/Diesel as fuel and is fitted with remote control system to detect flame failure and have electric spark ignition system. The temperature is controlled through thermostatic control device to operate the plant is desired temperature range. The system is so designed that the nozzle can be cleaned during running condition hence nil downtime for nozzle cleaning.

Roadstar Earthmovers Equipments are provide atmosphere and dust proof control cabin with A.C.

We are the paramount Concrete Batching Plant manufacturer located in India. We are into the business of manufacturing concrete batching mixing plant and mobile concrete batching mixing plant which is approachable with several technical specifications. These specifications assist us in meeting the furious demands of the users. Concrete batching mixing plant is available with the intricate designs and appreciated for its sturdiness. These are portable and easy to operate. We comply with Indian and international quality standards which marked our products as safe and reliable. FOUR BIN SYSTEM 4 Bin aggregate feeder units with a storage capacity of 2.5 m3 each. Feeder bins are mounted on individual loading conveyor. LOADING CONVEYOR Aggregates are discharged sequentially according to the predefined sequence of loading into the mixer by the loading conveyors Chevron Belt. MIXING UNIT The mixing is carried out in a Pan type-mixing. The Mixing is carried out with the help of Padel Arms, which ensures homogenous mix. DISCHARGE CONVEYOR The discharge conveyor powered by 7.5 HP motor, endless belt with a discharge height of 2.3 mtrs. CEMENT HOPPER WITH SCREW CONVEYOR Cement hopper of storage capacity of 30 bags of cement is employed along with a screw conveyor powered by a 5 HP motor is used for discharging the cement in the mixer. WATER PUMP 2 HP Water pump is used for dispensing water in the mixer.High Pressure Jet cleaner System for mixer. MICRO CONTROLLER BASED CONTROL PANEL Auto & Manual system.The Unit is Fully Dust Proofed.Accommodates 5 different type of mix receipes.Material weight Error Indicator.Emergency Switch provided on panel as well as on remote unit operating on 24 V.Electric motors are provided by O / L Relays & MCB as a back fuse.1. inch Digital LCD Display.

The plant is supplied with centralized Control Panel. All controls including the motor control, center circuit breakers, are provided in the control panel. The Control Panel comprises of the Automatic Burner Controls, Aggregate and Asphalt Blending Controls, Motor Controls, Feeder Bin Controls and Electric Switchgear. All the parameters like, temperature of bitumen-hot mix material-exhaust gases and aggregate weight, asphalt percentage, hotmix material weight etc. are displayed on the control panel. It is equipped with protections like Single Phasing, Overload, fuses, Sequence Interlock etc. Load wise data can be printed on the printer provided in the panel. The body of the panel is fabricated from CRC Sheet and is duly powder coated.

The hoppers have been properly design with slope, allowing a constant discharge without bridge forming. The first Bin meant for the small size aggregate or dust is fitted with vibratory motor to ensure the free flow. Each hopper is equipped with an adjustable opening door that determines the discharge quantity for the materials capacity in outlet, as a function of specific weight of materials. The material is drawn out from the hoppers by means of extracting conveyor driven by a preset-able adjustable variable drive motor, coupled with worm gear boxes, that enables to increase or decrease the material output as per the job mix formula requirements. It is also possible to increase or decrease the total capacity without varying the preset settings by means of master control.

We are ISO certified company winning the experience of clients by offering them an exceptional range of Asphalt Paver Finishers and asphalt paver finisher machine which are made of qualitative parts that ensure the functional accuracy. Hydraulic jacks are provided with them to ensure the easy & smooth functions. Four L.P.G. Burners also are provided to maintain screed temperature. Moreover these are highly durable and require less maintenance. In addition, we are one of the intellectual asphalt paver manufacturers & exporters based in India. Sailent Features Special design of the chasis provided more strength and stability, components used for major mechanism are standard auto parts, ensure easy availability well design hoppers facilitate more storage space than the exiting capacity, built in head light spread powerfull light and is protected from breakage, For smooth and easy operation of screed to hydraulic jacks are provided, Four L.P.G. Burners are provided for maintaining screed temperature. FEEDER CONVEYOR & SPREADING SCREW Two Conveyor and corresponding spreading screw will have mechanical. Each side Feeder and spreading screw will operate independently in accordance with the material requirement at screed. It also maintains and adequate material level in the screed box. RIGHT/LEFT HAND DRIVE :- This facility ensure very easy operation of the machine and gives better paving result. Low engine mounting and low bonnet gives wider vision angle. AUTOMOTIVE POWER TRANSMISSION SYSTEM :- Standard Automotive Gear Box give very smooth and noiseless operation. A specialized paver operator is not required as simply a truck driver can operate the machine very easily. ECONOMICAL MAINTENANCE :- Due to standard automotive Power-transmission durability of all gear/part of this system every where in open market, reduces time and cost of break down hence its maintenance is economical. TECHNICAL SPECIFICATIONS DIMENSIONS Over all Length : 5000 mm Operation Width : 2500 to 4000 mm Over all Height : 2100 mm Wheel Base : 2450 mm Wheel Track : 1900 mm Weight (Approx.) : 8500 kg. TANK CAPACITY Fuel : 120 Ltrs. Hyd. Oil : 60 Ltrs. WHEEL & TYRES Front : Solid Rubber Wheel � 2 Nos. Rear : Pneumatic Tyre 1020 � 2Nos OPERATIONAL DETAILS Paving Width : 2.5 mtr. standard up to 4.00 mtrs. Mech. Extn. Paving Thickess : 12.5 mm to 200 mm Paving Speed : 1.5 to 3.0 mtr./ min. Traveling Speed : 16 km/hr. Hopper Capacity : 4.0 cu. mtr. (Approx.) Heating System : By L.P.G. Burner PRIME MOVER Make & Model : Kirloskar or equivalent Type : Water Cooled Cylinder : 3 Nos. Power : 54 B.H.P. Speed : 2000 R.P.M. or Equivalent Make & Rating. Due to ROADSTAR policy of continuous improvement/development, the technical data mentioned in this entire sheet is not binding and subject to change without notice.

The Tank is fully insulated to minimize heat losses and is of 15,000 Ltrs. Capacity. The Bitumen inside, the tank is heated by U-shaped heating tube fitted with automatic burner of adequate capacity. A jacketed Bitumen Pump driven by D.C. Variable Speed Motor through Reduction Gear Box is provided to Pump the bitumen to the Drum. The bitumen flow rate is controlled by varying the RPM of D.C. Motor. The Bitumen Pump and all bitumen lines to and from the tank except pipe fittings and valves are hot oil jacketed. An independent electric motor driven pump is used for pumping the hot oil from hot oil tank to the jacketing lines. The single stage burner of bitumen tank is fitted with remote control system, to detect flame failure and have electric spark ignition system. The temperature is controlled through thermostatic control device to heat the bitumen in desired temperature range. The main bitumen tank, hot oil tank, blower, hot oil pump, bitumen pump with speed reduction gear box and motors are all mounted on stand by chasis and are provided with heavy legs to facilitate erection of the unit. Features External insulation with glasswool and covered with suitable thick sheet.Tested tube nest for diathermic oil circulation.Electronic High-pressure Jet Burner.Heavy duty jacketed Asphalt pump.Thermometers.