Roll Compactor Dealers in Vatva, Ahmedabad

Roll compactor Very compact design with Water Jacketing facility.Screw is driven through A.C. Drive. Safety slipping clutch between gearbox and feed screw.Useful Small Batches, Water Jacketted.

• Model: FMRC- 2.5 (Beast I)
• Output: 20 to 120 Kg./Hr.*
• Roll size: Ø 200 mm x 63 mm Width
• Roll speed (ACVF Drive): 5 to 22 RPM
• Feed screw – Horizontal: 10 to 80 RPM
• Feed screw – Vertical: 10 to 80 RPM
• Feed screw Drive: Gear Motor (1 h.p. – 60:1 Ratio)
• Roll drive Motor: 7.5 Hp / 960 RPM / 3 Ph.
• Feed screw drive motor: 2 HP / 1440 RPM / 3 Ph

• Type: Roll Compactor
• Brand Name: CEMTECH PHARMA MACHINERY
• Certification: ISO 9001: 2015 CERTIFIED
• Condition: New

Before the final dispatch, we ensure that the products are in accordance to the pre-defined quality standards. Following the strict packaging guidelines, we make sure that the range of products we offer are packed sternly to evade loss/damage. By this, we ensure that the products are in safe condition during handling, warehousing and transportation.

• Warranty: 1 Year
• Automation Grade: Automatic
• Brand Name: Venus Machinery
• Capacity: 20 to 500 kg
• Electrical Supply: 3HP
• Roll Size: 25 to 200
• Model Name/Number: VRC-200
• Feeder Motor: 1 to 7.5 HP
• Frequency: 50
• Maximum Output: 500 Kg/per Hours
• Working Capacity: 500 kg

We are manufacuring both type Roll Compactor 01 is Convensional TYpe & 02 is Cantilever Type to removind dust from the material & it will compact the powder passed between two OHNS hardened rollers.

Rollercompactor machine is used for dry granulation of pharmaceutical ingredients in pharmaceutical industry, in food as well as chemical industry for densification and granulation of powder. The dry compaction of the powder between two rollers on high pressure for increased bulk density, making granules, dust free processing and reducing packing size. The material in form of powder passes through the two counter rotating rolls of roller compactor under very high pressure. As the volume decreases through the region of maximum pressure, the material is formed into a solid compact sheet or flakes of ingredients. These flakes or compact sheet of ingredients are reduced in size to obtain the desired grain size. The machine takes extra care to prevent the generation of fine during this process.

Roll Co FEATURES Cantilever roll design Comply with all cGMP requirements Contact parts SS 316 without roll Feed Screw and roll speed through ACVF Drive Technical and production Area Separate Water Jacketed (optional) Flame Proof Controls (optional) WIP Systems with tank equipped with heating arrangement. (optional) Vertical & Horizontal Feed Screw with De aeration system to avoid air trapping (optional) PLC with touch screen (optional) PLC with touch screen (with Automation Features) (optional) 21 CFR Part 11 Compliance. (optional) Pneumatic powder loading (optional) Inline milling & / or shifting arrangement (optional)

• Output - kg / Hour: 20 to 60
• Roll Diameter in mm: 200

Roll Compactor- PRC-300 x 330 Powder Dry Granulation Process Technic Application & Process : The Roll Compactor machine is used for increased bulk density, making granules, dust free processing and reducing particle size of pharmaceutical ingredients in pharmaceutical industry, in food as well as chemical industry for densification and granulation of powder. The material in form of powder passes through the two counter rotating rolls of roller compactor under very high pressure. As the volume decreases through the region of maximum pressure, the material is formed into a solid compact sheet or flakes of ingredients. These flakes or compact sheet of ingredients are reduced in size to obtain the desired grain size. The machine takes extra care to prevent the generation of fine during this process. Free flowing granules for Automatic packing Compact granules to reduce package size Dust Free granules to facilitate handling Granules to fill in smaller capsule Granules for Tabletting. Salient Features : Design is cGMP - Current Good Manufacturing Practices compliance OR Standard. All Product contact parts AISI 316 & non contact parts AISI 304. To achieve maximum bulk density and output by various type of rolls. Available different shape of surface rolls - 1. Plain 2.Corrugated 3. Knurled. Heavy duty model with horizontal feeding system. Roller Drive vertical movement with hydraulic pressure. Bigger Roller size with Dia 300 x Width 330 mm. 4 Nos. feed screw with Vertical drive & Vacuumized feeder chamber. Uniform force distribution system with hydraulically operated to be provided for produce granules equal quality A C Frequency Variable Speed Drive for feed screw Top and bottom scrapper of the roll to scrape off powder sticking on the roll. Enclosed drive with heavy duty gear box and motor for roll and auger/feeder. The auger/ feeder assembly designed with easily attached and disassembled with roller assembly for cleaning & dismantling. Optional Features : Inline Granulation with Granulator & sifting PLC Controls with HMI touch screen. Automatic loading by Vacuum Transfer system. Flame Proof Electrical. AC frequency drive for Roller. Safety Features : Limit switch for chamber, Slip clutch at drive of auger. Overload relay & Emergency stop. Optional Features : PLC Controls with HMI touch screen. Inline Granulation with Granulator, sifting and Vacuum Transfer system. . Flame Proof Electrical. AC frequency drive for Roller

• Brand Name: Chamunda Pharma Machinery Pvt. Ltd.

We are offering Roll Compactor GMP Model. â–  In compliance with cGMP guidelines â–  Contact parts are made of S.S. 316 except rollers â–  All covers are designed to obtain dust-free operation â–  Feed screw is steplessly driven through variable frequency drive. â–  Hard chrome plated & mirror finished compacting rolls made of tools steel â–  Pre-compaction chamber guides the product to rolls without any slippage or leakage. â–  Electrical interlocking between main roll drive and feed screw drive â–  Water Jacketing arrangment (optional) â–  Hydraulic Power Pack system (optional) â–  ACVF Drive for rollers (optional) â–  PLC system as per 21 CFR part 11 (optional).

FEATURES In compliance with cGMP guidelines Contact parts are made of S.S. 316 except rollers All covers are designed to obtain dust-free operation Feed screw is steplessly driven through variable frequency drive. Hard chome plated & mirror finished compacting rolls made of tools steel Pre-compaction chamber guides the product to rolls without any slippage or leakage. Electrical interlocking beetween main roll drive and feed screw drive Water Jacketing arrangement (optional) Hydraulic Power Pack system (optional) ACVF Drive for rolls (optional) PLC system as per 21 CFR part 11 (optional)

We are offering roll compactor.

• Roll Size: Ø200 mm x 50 mm (W)
• Feed Screw Drive Motor: 2 Hp / 1440 RPM / 3 Ph

Roll Compactor CMRC 20050, 20075 & 200100 are GMP Models & 200150 is Standard Models (can be supplied as GMP at extra cost). Very compact design available in Plain, Water Jacketed or Flameproof Model. Screw is driven through mechanical variator. Safety slipping clutch between gearbox and feed screw. Rolls drive through twins shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading. Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-304 quality material – SS 316 optional.

• Driven Type: Electric
• Working Capacity: 2 to 5 Kgs./Hr.
• Roll Speed: 2-29 RPM Variable
• Screw Speed: 5-86 RPM Variable
• Roller Motor: 1.5 HP / 3 Ph.
• Feeder Motor: 1 HP / 3 Ph.

Our Innovations : The Compacting Roll is designed to provide a uniform force distribution to create uniform bulk density & to give fine granules of uniform quality after further process, thus granules of equal quality are produced The results obtained can be further improved by production size machine. Compact & portable design allows mobility for testing at a convenient place.

ROLL COMPACTOR, Double Side Rotary Tablet Press

• MODEL: CPMRC – 300/125
• Working Capacity – Throughput: 100 to 400 kg / hr.
• Roll Size (mm): Ø300 X 125 W
• Roll Speed: 6 To 22 RPM (Variable through ACVFD)
• Feed Screw Speed (Horizontal): 10 To 60 RPM (Variable through ACVFD)
• Feed Screw Speed (Vertical): 10 To 200 RPM (Variable through ACVFD)
• Roll Force: 22 Ton by 2 Cylinder
• Roll Drive Motor: 12.5 HP
• Feed Screw Motor (Horizontal): 2.0 HP
• Feed Screw Motor (Vertical): 5.0 HP

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Roll Compactor is a screw feeding system, which conveys the powder from hopper to the compaction area between the rolls.

We are the main supplier of this product.

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