Roll Compactor Dealers in Ahmedabad

Roll compactor Very compact design with Water Jacketing facility.Screw is driven through A.C. Drive. Safety slipping clutch between gearbox and feed screw.Useful Small Batches, Water Jacketted.

• Model: FMRC- 2.5 (Beast I)
• Output: 20 to 120 Kg./Hr.*
• Roll size: Ø 200 mm x 63 mm Width
• Roll speed (ACVF Drive): 5 to 22 RPM
• Feed screw – Horizontal: 10 to 80 RPM
• Feed screw – Vertical: 10 to 80 RPM
• Feed screw Drive: Gear Motor (1 h.p. – 60:1 Ratio)
• Roll drive Motor: 7.5 Hp / 960 RPM / 3 Ph.
• Feed screw drive motor: 2 HP / 1440 RPM / 3 Ph

• Automation Grade: Automatic
• Brand Name: Venus Machinery
• Capacity: 20 to 500 kg
• Electrical Supply: 10 KW
• Roll Size: 25
• Feeder Motor: 5 to 7.5 HP
• Frequency: 50
• Maximum Output: 500 kg/per hours
• Size/Dimension: 48*48*60
• Net Weight: 1050 Kg

• Working Capacity: 1 to 5 Kgs./Hr.
• Roll Size (MM): 100 Dia x 25 W
• Roll Force (Max.): 8 ton.
• Compaction Roll Speed: 2-20 RPM Variable Drive
• Feed Screw Speed: 5-90 RPM Variable Drive
• RPM for Roll & Feed Screw: Digital RPM Meter
• Water Cooling System: In Charging Hopper & In Rollers
• Drive Motor – Main Roll: 3 HP, 1.5 Kw, 1400 RPM,
• Drive Motor – Feed Screw: 1 HP, 0.75 Kw, 1400 RPM
• Power Supply: 415 / 220 Volts / 50/60 Hz / 3 Phase
• Net Weight (Approx.): 364 Kgs.
• Gross Weight (Approx.): 490 Kgs.
• Machine Dimensions: 712 X 727 X 1380 (HT) MM
• Case Dimension (Outer): 43” X 49” X 67”(HT) INCH

• Driven Type: Electric
• Working Capacity: 2 to 5 Kgs./Hr.
• Roll Speed: 2-29 RPM Variable
• Screw Speed: 5-86 RPM Variable
• Roller Motor: 1.5 HP / 3 Ph.
• Feeder Motor: 1 HP / 3 Ph.

Our Innovations : The Compacting Roll is designed to provide a uniform force distribution to create uniform bulk density & to give fine granules of uniform quality after further process, thus granules of equal quality are produced The results obtained can be further improved by production size machine. Compact & portable design allows mobility for testing at a convenient place.

• Type: Roll Compactor
• Brand Name: CEMTECH PHARMA MACHINERY
• Certification: ISO 9001: 2015 CERTIFIED
• Condition: New

Before the final dispatch, we ensure that the products are in accordance to the pre-defined quality standards. Following the strict packaging guidelines, we make sure that the range of products we offer are packed sternly to evade loss/damage. By this, we ensure that the products are in safe condition during handling, warehousing and transportation.

Rollercompactor machine is used for dry granulation of pharmaceutical ingredients in pharmaceutical industry, in food as well as chemical industry for densification and granulation of powder. The dry compaction of the powder between two rollers on high pressure for increased bulk density, making granules, dust free processing and reducing packing size. The material in form of powder passes through the two counter rotating rolls of roller compactor under very high pressure. As the volume decreases through the region of maximum pressure, the material is formed into a solid compact sheet or flakes of ingredients. These flakes or compact sheet of ingredients are reduced in size to obtain the desired grain size. The machine takes extra care to prevent the generation of fine during this process.

We are manufacuring both type Roll Compactor 01 is Convensional TYpe & 02 is Cantilever Type to removind dust from the material & it will compact the powder passed between two OHNS hardened rollers.

• Brand Name: Chamunda Pharma Machinery Pvt. Ltd.

We are offering Roll Compactor GMP Model. â–  In compliance with cGMP guidelines â–  Contact parts are made of S.S. 316 except rollers â–  All covers are designed to obtain dust-free operation â–  Feed screw is steplessly driven through variable frequency drive. â–  Hard chrome plated & mirror finished compacting rolls made of tools steel â–  Pre-compaction chamber guides the product to rolls without any slippage or leakage. â–  Electrical interlocking between main roll drive and feed screw drive â–  Water Jacketing arrangment (optional) â–  Hydraulic Power Pack system (optional) â–  ACVF Drive for rollers (optional) â–  PLC system as per 21 CFR part 11 (optional).

• Working Capacity: 2 To 5 Kg/hr*
• Roll Size: Ø100 X 25 W
• Roll Speed: 3 To 29 RPM
• Feed Screw Speed (Horizontal): 60 RPM
• Feed Screw Speed (Vertical): 200 RPM
• Roll Force: 5 Ton
• Electrical Supply**: 5.5 HP, 1Ø , A.C.

Cantilever type Roll Compactor with cake Crusher & Two Stage Oscillating Granulator This high end model operates in completely enclosed manner to comply with highest standard of cGMP guidelines by optimum utilization and at minimal operating cost and wastage. FEATURES Cantilever rolls design In line roll compactor with cake crusher & 2 stage granulator Comply with cGMP requirements WIP Provision Water jacketed Contact parts S.S.316 without roll Machine mobility PLC system 21 CFR part 11 compliance. (Optional)

• MODEL: CPMRC – 300/125
• Working Capacity – Throughput: 100 to 400 kg / hr.
• Roll Size (mm): Ø300 X 125 W
• Roll Speed: 6 To 22 RPM (Variable through ACVFD)
• Feed Screw Speed (Horizontal): 10 To 60 RPM (Variable through ACVFD)
• Feed Screw Speed (Vertical): 10 To 200 RPM (Variable through ACVFD)
• Roll Force: 22 Ton by 2 Cylinder
• Roll Drive Motor: 12.5 HP
• Feed Screw Motor (Horizontal): 2.0 HP
• Feed Screw Motor (Vertical): 5.0 HP

Roll Compactor - Dry Compaction Powder Dry Granulation Process Application & Process : The Roll Compactor machine is used for increased bulk density, making granules, dust free processing and reducing particle size of pharmaceutical ingredients in pharmaceutical industry, in food as well as chemical industry for densification and granulation of powder. The material in form of powder passes through the two counter rotating rolls of roller compactor under very high pressure. As the volume decreases through the region of maximum pressure, the material is formed into a solid compact sheet or flakes of ingredients. These flakes or compact sheet of ingredients are reduced in size to obtain the desired grain size. The machine takes extra care to prevent the generation of fine during this process. New Design Features : Design is cGMP - Current Good Manufacturing Practices compliance All Product contact parts AISI 316 & non contact parts AISI 304. To achieve maximum bulk density and output by various type of rolls. Available different type of rolls - 1. Plain 2.Corrugated 3.Knurled. Machine fitted with Corrugated rolls. Option available for Hydraulically operated Uniform force distribution system can be provided for produce granules equal quality Option available for the compacting roll can be designed to provide with water cooling system.. A C Frequency Variable Speed Drive for Auger Top and bottom scrapper of the roll to scrape off powder sticking on the roll. Enclosed drive with heavy duty gear box and motor for roll and auger/ feeder. The hopper and auger/ feeder assembly is lifted by hydraulically for easy cleaning & dismantling. Optional Features : Option for Uniform force system by hydraulically for Roller. Optional Water Cooling system for rolls & hopper. Inline Granulation with Granulator & sifting PLC Controls with HMI touch screen. Automatic loading by Vacuum Transfer system. Flame Proof Electrical. AC frequency drive for Roller. Safety Features : Limit switch for chamber, Slip clutch at drive of auger. Overload relay & Emergency stop.

• Roll Size: Ø200 mm x 50 mm (W)
• Feed Screw Drive Motor: 2 Hp / 1440 RPM / 3 Ph

Roll Compactor CMRC 20050, 20075 & 200100 are GMP Models & 200150 is Standard Models (can be supplied as GMP at extra cost). Very compact design available in Plain, Water Jacketed or Flameproof Model. Screw is driven through mechanical variator. Safety slipping clutch between gearbox and feed screw. Rolls drive through twins shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading. Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-304 quality material – SS 316 optional.

• MODEL: CPMMRCCG 100/25 C1
• Working Capacity: 2 To 5 Kg/hr*
• Roll Size: Ø100 X 25 W
• Roll Speed: 3 To 29 RPM
• Feed Screw Speed (Horizontal): 60 RPM
• Feed Screw Speed (Vertical): 200 RPM
• Roll Force: 5 Ton
• Electrical Supply**: 5.5 HP, 1Ø , A.C.

View our 2017 prospectus brochure for an easy to read guide on all of the services offer.   Cantilever type Roll Compactor with cake Crusher & Two Stage Oscillating Granulator This high end model operates in completely enclosed manner to comply with highest standard of cGMP guidelines by optimum utilization and at minimal operating cost and wastage. FEATURES Cantilever rolls design In line roll compactor with cake crusher & 2 stage granulator Comply with cGMP requirements WIP Provision Water jacketed Contact parts S.S.316 without roll Machine mobility PLC system 21 CFR part 11 compliance. (Optional)

• TECHNICAL SPECIFICATIONS: Model
• CERC-100/25: Working Capacity
• 2 to 5 Kgs./Hr: Roll Speed
• 2-29 RPM Variable: Screw Speed
• 5-86 RPM Variable: Roller Motor
• 1.5 Hp / 3 Ph: Feeder Motor

OUR INNOVATIONS The Compacting Roll is designed to provide a uniform force distribution to create uniform bulk density & to give fine granules of uniform quality after further process, thus granules of equal quality are produced. The results obtained can be further improved by production size machine. Compact & portable design allows mobility for testing at a convenient place. 

The new LAB Roll compactor machine is used for dry granulation of pharmaceutical ingredients in pharmaceutical, food as well as chemical industries for densification and granulation of powder. The dry compaction of the powder between two rollers on high pressure for increased bulk density, making granules, dust free processing and reducing packing size.

Roll Compactor & Roller Compactor Machine is used for dry granulation method. It forces the fine powders between two counter rotating rollers and presses the fine powders in a solid compact or sheets, so called chips or flakes. Finally these chips or flakes are then reduced in size to the desired granules/grain size further with the help of Oscillating Granulator Machine or Multi Mill Machine or Comminuting Mill or Sizing Machine. The sieve size should be selected very carefully in order to prevent the generation of fines. The selected sieve defines the final granules/grains size. Also further to achieve excellent granules/grains can be made dust free by Screening (Sifter) Machine. The separated fines also can be Re-compacted/ Recycle with Roll Compactor Machine. In the process of compaction the fine powder or crystalline powder are fed to the charging hopper of the Roll Compactor. Here the vertical feed screw feeds the powder into the compacting zone of the compacting rollers through the pre-compacting chamber. The adjustable speed (through AC Variable Frequency Drive – AC VFD) of feed screw pressures the powder to pass strictly between the compacting rollers gap and therefore strong/hard chips/flakes forms from the fine or crystalline powder. After proper synchronization of Roller Speed & Feed Screw Speed with proper flakes quality, the same speed ratio can be continue to achieve the more output (if the speed limit permits the machine rated roller & feed screw speed) from the same machine model. The Roller surface can be selected depending upon the characteristics of the powder/product. If the products are well familiar with the Roll Compactor Machine, our Technical Team can suggest the perfect roller surface for the particular product base on an experience & expertise for it. For product development or evaluation of product or changing the concept of granulation method, or achieving the dust free granules in order to get the Export quality granules, we are always happy to carry out the trails with your material in our plant.  SALIENT FEATURES:   In Compliance with cGMP guidelines. Contact Parts are made of S.S. 316 except rollers. Very compact design available in Plain, Water Jacketed or Flameproof Model. Screw is driven through AC Variable Frequency Drive. Safety slipping clutch between gearbox and feed screw. ELNP (Electroless Nickel Plating) or Hard chrome plated with mirror finished compacting rolls made of tools steel. Rolls drive through twins shaft gearbox with drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading. Pre-Compression chamber guides the products to roll without any slippage or leakage. Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-316 quality material. The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning. Scrapper assembly also designed to dismantle for ease of cleaning.A separate panel board which consist all controls and indicators of the compactor are permanently built in namely, on/off rolls, on/off feed screw, main switch, forward/reverse switch, ammeters for rolls and feed screw and emergency stop to avoid short circuit or fire hazard at the time of cleaning with water. Electrical interlocking between main roll drive and fixed screw drive.Water jacketing arrangement. (optional) Hydraulic power pack system for Rear Roller. (optional) AC Variable frequency drive for Rollers. (optional)

• Roll drive Motor: 5 Hp / 960

extreme quality industrial roll compactor that we offer is widely demanded in several pharmaceutical industries. The roller compactor forces fine powders between two counter rotating rolls and presses the raw material into a solid compact or sheet, so called flakes. Finally these flakes are then reduced in size to the desired grain size. roll compactor is used for dry granulation in the pharma industry, wet process is time conusuming and required 5- 6 machine to change form from powder to granule, it is also used to increase bulk density of the product, which can be achieved in single pass or two or three pass as per the products intial bulk density.   salient features contact parts ss-316 & non contact parts – ss-304 material . roll surface selection depends upon material characteristics roll type corrugated / plain / knurled / briquetted (any one ) very compact design available in plain, water jacketed or flameproof model. screw is driven through acvf drive. Safety slipping clutch between gearbox and feed screw. rolls drive through twins shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading. pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of aisi ss-316 quality material . compacting rolls sleeves are made out of tool steel, hardened to 55 hrc approximately, and are keyed in to shafts and thus protected against axial slipping by thrust plates and bolts. the feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning. scrapper assembly also designed to dismantle for ease of cleaning. pre-compression chamber guides the powder without any slippage or leakage. a separate panel board which consist all controls and indicators of the compactor are permanently built in namely, on/off rolls, on/off feed screw, main switch, forward/reverse switch, ammeters for rolls and feed screw and emergency stop to avoid short circuit or fire hazard at the time of cleaning with water. out put depending on the material characteristics.

• Brand Name: MASTECH

We are offering best Roll Compactor from 5 kg to 1 ton Capacity. We have fixed roll as well as hydraulic roll compactor available. You can make granules from roll compactor machine . First make fine powder pour in to roll compactor machine where you can get solid flake than put flake in to granulator machine for making granules as per your size

In compliance with cGMP guidelines Contact parts are made of S.S. 316 except rollers All covers are designed to obtain dust-free operation Feed screw is steplessly driven through variable frequency drive. Hard chome plated & mirror finished compacting rolls made of tools steel Pre-compaction chamber guides the product to rolls without any slippage or leakage. Electrical interlocking beetween main roll drive and feed screw drive Water Jacketing arrangement (optional) Hydraulic Power Pack system (optional) ACVF Drive for rolls (optional) PLC system as per 21 CFR part 11 (optional)