Rubber Concept Amraiwadi, Ahmedabad, Gujarat

Z type Rubber seals are used in radial gates. Z type rubber seal provide greater deflection, compared to stem seals. Various designs are available for variety of deflections and sealing. Rubber Concept specializes in PTFE (Teflon) cladding over sealing portion of Z-type rubber seal. PTFE cladding helps in reducing friction and improves durability of Z type Rubber Seal.

Wool felt is the most unique and versatile industrial fabric, known due to its ability to cushion, showing good compressibility and recovery properties under pressure. Notable properties of wool felt are: Very good resilience Chemical resistance Self-extinguishing Excellent wear resistance Very good thermal and acoustic insulation properties Due to its outstanding properties, it finds application in filtration, vibration absorption, buffing, thermal and acoustic insulation, and gaskets. Rubber Concept provides full production capability from prototyping to large production runs of wool felt gaskets. our wool felt gaskets are available in various Densities, Thickness, and Dimensions. We make these gaskets by punching from CNC designed tools to achieve the best accuracy. Apart from Gaskets, we make seals, washers, spacers, noise-reduction lining, dust and oil filters, vibration mounts, insulation, plugs etc. from Wool felt. All our wool felt products are customized to match customer requirement.

Rubber Concept specializes in PTFE (Teflon) cladding over sealing portion of Musical Note rubber seal, double stem seal or Z-type Rubber seal. PTFE cladding helps rubber seal to retain its flexibility while maintaining its position between the clamp bar and seal plate. PTFE cladding also reduces friction while movement of gate and tearing of rubbery portion by gate. Life of Rubber seal can be improved greatly by PTFE (Teflon) cladding over rubber seals.

Rubber Concept specializes in supplying Silicone foam gaskets. Silicone Sponge are used in the applications demanding high compressibility. These are available in continuous length in close dimensional tolerance. Silicone sponge gaskets can be available with PSA (Pressure Sensitive Adhesive) backing.

Rubber Concept also manufacture die punch gasket, made from Silicone sheet. Rubber Concept manufacture all different types of Die-punch silicone gasket by using precision Dies, made on CNC controlled machines to control tight tolerances. Rubber Concept supply Die-Punch Silicone Gaskets with or without PSA (Pressure Sensitive Adhesive) backing.

Owing to its excellent low temperature, high temperature, electrical, chemical properties; Silicone Rubber has found numerous applications in various industries, such as industrial, electrical, electronics, pharma, healthcare, food products etc. Rubber Concept has developed various compounds, based on Silicone Rubber to meet varying requirements of different industries. At Rubber Concept, we handle Silicone Rubber of varying Hardness range (20 Shore A to 90 Shore A) and physical properties

Rubber concept manufactures various types and various designs of rubber seal corners. They can be manufactured by both factory moulding process as well as fabrication process. Strength of factory moulded rubber seal corner is much higher than the fabricated rubber seal corners. Combination of various types of rubber seals can also be prepared for various application.

Rubber Concept offers an unmatched value proposition when it comes to products and services specifically tailored to end use applications. Our focus on the details in this niche market has helped our customers improve roll performance and reduce maintenance down time expense. We are constantly working to refine our products, service and support to meet the ever diverse operating conditions of this industry. Rubber Rollers Applications: "RubCon" rubber rollers are widely used in various applications: Bag Making Blown Film Extrusion Packaging Textile Glass Printing Lamination Coating Material Handling   Salient Features of "RubCon" Rubber Rollers: Dimensional accuracy, Grinding tolerance up to 15 microns. Uniform Hardness. Excellent Surface Finish. Resistance to printing chemicals, oils and ozone prevents shock and crack damage. High Abrasion Resistance. Excellent Metal to Rubber Bonding. Dynamically Balanced. Rollers free from pin holes and surface defects. Custom built to suit the different running speed of the machines and local atmospheric conditions. Rubber Compounds free from foreign particles, to avoid any damage to adjacent systems. Material of Rubber Rollers: Our team of specialists offers an extensive background in engineering, covering chemistry and the capability to design coverings to meet the most demanding applications. We can insure our customers to get the most suitable covering for the specified application with our own experience. This technical expertise and the extensive understanding of roll applications and requirements remains the most important distinguishing characteristic of the company. Silicone Rubber Nitrile Rubber EPDM Rubber Chloroprene Rubber (Neoprene Rubber) Polyurethane (PU) Hypalon (CSM ) Rubber Carboxylated Nitrile Rubber Natural Rubber Rubber Rollers Manufacturing: Rubber Concept manufactures Rubber Rollers, mainly by moulding process, under high hydraulic pressure, which ensures compact microstructure thus longer life and durability. High Hydraulic pressure ensures excellent Rubber to Metal contact thus reduce the chances of bonding failure and entrapment of air. Electronic temperature controller ensures uniform curing of Rubber over entire length of rolls thus reduce the variations. Rubber concept has developed various dies and moulds in the diameter range of 15 - 110 mm and length range of 100 – 1100 mm. Bigger sized rolls are manufactured in the autoclave under steam pressure.

When electrical wires/cables pass through holes, they are prone to get damaged by metal sharp edges. Rubber Grommets are those cable protectors, which when applied on wires/cables, not only protect them from cutting but also extend the life of machinery/equipment by sealing the holes, to avoid dirt, dust, foreign materials entry. Rubber Concept manufactures variety of Rubber Grommets – both open as well as close type. Rubber Concept has developed no of dies to produce variety of Rubber Grommets in wide range of diameter, plate thickness, and hole. Depending upon the application requirement, Rubber Grommets are produced from variety of Rubbers such as Neoprene Rubber, EPDM rubber, Nitrile Rubber, Natural Rubber, Silicone Rubber, Thermoplastic Elastomer, PVC etc.

manufacturer and supplier of various types of Rubber Dam Gate Seals. These rubber seals are being used in various Irrigation as well as Hydropower projects since many years. Dam gate seals are designed to either retain water, prevent water penetration, or limit contaminated run off in civil engineering applications. The inherent elasticity and resilience of Rubber Concept dam gate seals allow it to retain its sealing effectiveness in situations where there are fluctuating movements caused by water pressure, traffic, subsidence or seismic movement.

The most common choice of material for gasketing application is Rubber, due to its elastomeric properties, which results in high degree of deformation without permanent damage or loss of pressure. Rubber Concept manufactures gasket from. Silicone Gasket Silicone Sponge Gasket EPDM Gaskets Neoprene Gaskets Nitrile Gaskets Viton Gaskets Natural Rubber Gaskets SBR Gasket Selection of Rubber depends upon operating condition such as temperature, contact of oil/solvent etc, life, thermal shock, durability, cost etc. Please check more detail about selection criteria here. Selection of Rubber gives flexibility in designing of gasket as practically, it can be made in any shape and thickness. Rubber Concept manufacture moulded, extruded as well as precision die-punch gasket from various types of rubber. Few selected gaskets, based on geometry, can be available with pressure sensitive adhesive (PSA) backing for ease of assembly.

Rubber Concept extrusion department supplies tubing, cord, U-section, C-section, or any custom design rubber extrudate as per customer requirement. Rubber Concept can supply practically anything both in small and large quantities. Custom extrusion may be coiled for easy shipping and storage or cut in straight lengths to the desired size. Rubber Concept specializes in producing rubber extrudate section in sponge rubber, having density less than 1 gm/cc. Rubber sponge section possess better sealing capability compared to solid section. Rubber Concept has developed special adhesive tapes (PSA), to apply it to rubber extrusion section, for ease of assembly. These rubber extrudates are available with protective liner, upon removal of which extrudate can be sticked to any metal surface. Our experience, innovation, and system capabilities combine to create faster and more flexible lead times, higher quality manufactured products, and an overall reduction in total cost to the customers.

Rubber Diaphragms are flexible sealing material, which are used to prevent unwanted material to be transmitted. Rubber diaphragms should be flexible in nature as well as tough to avoid leakage while flexing. Rubber coated fabrics are normally used to make diaphragms in order to provide toughness. Rubber diaphragms are used in many flow control applications in chemical, pump and valve, oil and gas industries. Rubber Concept manufactures rubber diaphragms form variety of rubber materials, such as Nitrile rubber, Polychloroprene (Neoprene) rubber. Rubber Concept has developed diaphragms with different fabrics such as Nylon, Rayon, Polyester, Cotton etc. Rubber Concept has developed various tools to make plain, cup, bucket type diaphragms. We also develop customized rubber diaphragms, based on the application requirements.

Rubber Pulley wheels are basically rubber coated metal wheels. Due to its outstanding flexibility, insulating, abrasion properties, Rubber is widely used as a coating material over wheels to be used in various industrial applications. Depending on the industry, it can be called by different name – Rubber Pulley, Rubber wheel, Friction rollers, Rubber pulley wheel etc. Rubber Concept produces wide range of Rubber pulleys. Depending on the application, selection of metal and rubber are the prime important factor. Rubber Concept uses MS, SS, Aluminium, CI, Fibre etc to make core of the wheel, over which finely compounded Rubber is bonded with special adhesives to ensure good bonding.

The most common choice of material for gasketing application is Rubber, due to its elastomeric properties, which results in high degree of deformation without permanent damage or loss of pressure. Selection of Rubber depends upon operating condition such as temperature, contact of oilsolvent etc, life, thermal shock, durability, cost etc. Please check more detail about selection criteria here.

Owing to its inorganic structure, silicone can withstand very high as well as very low temperature without significant deterioration. This material shows outstanding heat, UV, ozone, weather resistance. The versatility of Silicone Rubber, make it ideal selection for rubber components in various electrical, electronics, medical, healthcare, engineering and industrial applications. Rubber Concept is recognized as one of the biggest manufacturer of Silicone Rubber products in Ahmedabad. Rubber Concept use Silicone Rubber to make various Silicone Rubber moulding products, which includes Gaskets.

Paper gaskets are also known as oil paper gasket or cellulose gaskets, or even vegetable fibre gaskets. The material is prepared from Cellulose fiber bonded with Nitrile Rubber. Paper gaskets are widely used for gasketing application in low temperature and medium pressure requirements. It possesses very good oil, fuel, water, alcohol, grease resistance. It is the best solution for gaskets at low cost for medium rating applications. It is widely used in oil pump, fuel pump, carburetor, water pump, oil filter etc in automotive, marine, industrial and agricultural applications. It shows poor heat and chemical resistance.

Paper gaskets are also known as oil paper gasket or cellulose gaskets, or even vegetable fibre gaskets. The material is prepared from Cellulose fiber bonded with Nitrile Rubber. Paper gaskets are widely used for gasketing application in low temperature and medium pressure requirements. It possesses very good oil, fuel, water, alcohol, grease resistance. It is the best solution for gaskets at low cost for medium rating applications. It is widely used in oil pump, fuel pump, carburetor, water pump, oil filter etc in automotive, marine, industrial and agricultural applications. It shows poor heat and chemical resistance. Rubber Concept manufactures and supply paper gasket for diverse range of sealing applications. Rubber Concept provides full production capability from prototyping to large production runs of paper gaskets. We make these gaskets by punching from CNC designed tools to achieve the best accuracy of dimensions. All our paper gaskets are customized to match customer requirement.

Nitrile foam is a new age insulation material. These are made from 100% Nitrile rubber, with closed cell construction, which offer superior thermal insulation qualities. It provides protection against thermal loss, condensation and moisture accumulation. Nitrile foam is recommended to be used from -40 deg C to 105 deg C. The major application areas of Nitrile rubber foam are: Chilled water piping system Refrigeration piping Hot water piping lines HVAC systems Industrial piping Rubber Concept deals with Nitrile foam in both sheet as well as tube form. Nitrile foam tubes: Nitrile foam tubes are available with variety of inner diameters, to cover the variety of piping system. Rubber Concept Nitrile foam pipes are ideal for chilled-water and refrigeration piping system. These can be available with option of aluminium foil. Rubber Concept also supply Nitrile foam pipe in fire safety grades and antimicrobial grades. Nitrile foam Sheet: Nitrile foam is also available in sheet form. Rubber Concept supply Nitrile foam sheet with option of aluminium foil or single side adhesive for ease of assembly. Fire safety grades as well as antimicrobial grades are also available.

The most common choice of material for gasketing application is Rubber, due to its elastomeric properties, which results in high degree of deformation without permanent damage or loss of pressure. Rubber Concept manufactures gasket from.Selection of Rubber gives flexibility in designing of gasket as practically, it can be made in any shape and thickness. Rubber Concept manufacture moulded, extruded as well as precision die-punch gasket from various types of rubber. Few selected gaskets, based on geometry, can be available with pressure sensitive adhesive (PSA) backing for ease of assembly.

Based on application requirement, Rubber Concept select Silicone rubber grade to make Silicone moulded gaskets, and the same is further formulated to impart desired physical properties. Moulded Silicone Gaskets are manufactured in precision moulds under high hydraulic pressure. Rubber Concept mould gaskets using different types of silicone rubber, such as high hardness, high tear strength, Food Grade, FDA approved etc. The same gaskets can be available in customized finish and colour such as clear transparent, translucent, milky white, red, blue, black, grey etc. These gaskets can be available with adhesive backing (PSA) Rubber Concept also manufacture lonmg length/endless gasket from silicone rubber.

Foams are generally preferred where high compressibility is required. Depending on application requirement, Rubber concept manufactures different types of foam gasket. Crosslinked Polyethylene (XLPE) foam gasket, used for superior physical and chemical properties. Silicone foam gasket, used for extremely high as well as low temperature application. Nitrile (NBR) foam gasket, used for oil resistant application. EPDM foam gasket, used for high temperature applications. Polyurethane (PU) foam gasket, used for general purpose application. Rubber Concept manufacture all different types of foam gasket by using precision Dies, made on CNC controlled machines to control tight tolerances. All the gaskets can be available in broad range of density, hardness, thickness as well as shape. Specialized adhesive backing can also be available as per customer requirement. Rubber Concept also supply foam sheets (with or without adhesive backing), to enable customer to make gasket at their end.

Flat seals are generally used as Bottom rubber seals for all types of gates and pressed against bottom sealing plate. They can be of wedge type or radius type too.