Saimach Pharmatech Pvt. Ltd. Rakhial, Ahmedabad, Gujarat

It is a square modeldouble sided rotary tablet Press promising unmatched quality for medium batch Production. Safetyenhanced performancecleanability and ease of operation are its most significant features. The suitable model can be selected based on the tooling and output requirement from the 27, 35 & 45 station with “D”, “B” & “BB” tooling respectively.

We focus all our knowledge & skill and manufacturing technology on the precision engineering the very best Punches & Dies (tablet toolings) for the tablets that is being produced. These Punches & Dies, which cannot be selling from the stock, each & every punches & dies are custom-made and crafted to meet our valuable customer’s specific requirements of the precious product that they producing.

High Speed Tablet Press with outstanding engineering, performance and reliability.Double Sided Tablet Press in compliance with cGMP Guidelines, Simple and convenient operation, offering operator Protection, cleanliness and ease of maintenance.All the tablet parameters can be fine tuned during the operation of the machine from outside the tableting zone.AC invertor variable drive for main motor with electro magnetic clutch.Extremely robust quality engineering, house in an easily accessible cabinet.

High Speed Tablet Press with outstanding engineering, performance and reliability.Double Sided Tablet Press in compliance with cGMP Guidelines, Simple and convenient operation, offering operator Protection, cleanliness and ease of maintenance.All the tablet parameters can be fine tuned during the operation of the machine from outside the tableting zone.

The machine is mounted on Stainless Steel 304 structure. It consists of 6” wide endless belt at the centre. The belt is driven by 0.5 HP AC motor controlled through AC Variable Frequency Drive. Stainless Steel Hopper is provided from which tablets fall on a magnetic vibrator, which removes chips & dust from the tablets. Two Inspection Lamps and Two Foot Switches for two operators are provided to stop the conveyor when needed. The machine is designed for manual visual inspection of tablets from both the sides. About 7 to 8 Lac (0.7 to 0.8 million) tablets per shift can be inspected depending upon tablet size & operator skill. The output always depends upon tablet size and operator skill.

The machine is mounted on Stainless Steel 304 structure. It consists of 6” wide endless belt at the centre. The belt is driven by 0.5 HP AC motor controlled through AC Variable Frequency Drive. Stainless Steel Hopper is provided from which tablets fall on a magnetic vibrator, which removes chips & dust from the tablets. Two Inspection Lamps and Two Foot Switches for two operators are provided to stop the conveyor when needed. The machine is designed for manual visual inspection of tablets from both the sides. About 7 to 8 Lac (0.7 to 0.8 million) tablets per shift can be inspected depending upon tablet size & operator skill. The output always depends upon tablet size and operator skill.

Highest possible effective de-dusting & de-burring of the tablets by means of vibratory effect. Discharged tablets from the Tablet Press are entered to the top of the Tablet De-Dusting Machine and finally passed through elegantly designed perforated spiral which gently vibrated to release the layer of surface dust & remove the edges. Geometrically designed tablet conveying route to ensure easy removal of dust & burrs. All contact parts are easily accessible for washing. Compliance with cGMP standards with all products contact parts made of SS 316. Unique design for de-dusting & de-burring of tablets. Easy to Install, noiseless & maintenance free unit. Less electric power consumption compare to other units of its kind.

SALIENT FEATURES : Standard Hand wheel provided Turret of SG IRON 500/7 Graded CastingMain Operating Pressure up to 10 Tons (For 12 Station - Up to 12 Tons) Sturdy and easy fit Feed Frame (Gravity Feeder) of Gun Metal Central oil lubrication system with manual hand pump Cam tracks and pressure rolls made out of alloy steel for maximum wear resistance and long life Worm is made of Phosphor Bronze Ease of operation and maintenance Maximum 30 RPM of Turret Variable speed pulley drive (For 12 Station Fixed Pulley with Two different speeds) Mechanical Overload Pressure release arrangement

It is a square GMP model/single sided rotary tablet Press/ promising unmatched quality for small batch Production. Safety/enhanced performance/clean ability and ease of operation is its most significant features. The suitable model can be selected based on the tooling and output requirement from the 16, 20 & 12 station with “D”, “D” & “SPECIAL” tooling respectively. The 12 station model is available with “SPECIAL” tooling and tunnel type cam track having maximum tablet diameter of 40mm & maximum depth of fill of 30mm. SALIENT FEATURES :  cGMP In compliance with cGMP guidelines Turret of SG IRON 500/7 Graded Casting Robust with high quality Engineering Small batch production Safe/ Simple to operate and easy to maintain Higher Turret RPM upto 42 Main Moter AC Variable Frequency Drive (optional) Force Feeder (optional) Aluminum covers for Turret teeth  

Machine are designed on the principle of gyratory motion generated by double eccentric weight mounted on two ends of the shaft of vertically mounted specially designed vibro motor. The screening assembly consisting of one or more set of deckscreens is mounted on a set of annularly located springs, effectively isolating the base from vibrating assembly. The double weight moving with the shafts and located at relative angular position produces three dimensional vibrations which in turn cause the material falling on the screen mesh move at a specific speed in straight to spiral direction giving controlled and effective screening. Due to the adjustability of weight and the relative angle between them it is possible to make the material move on the screen in desired path to achieve the desired retention time for effective screening before the material gets discharged from the outlet spout. During this process the particles smaller than the mesh aperture fall through the mesh and the oversize material gets discharged from the outlet spout. This process is repeated on the next mesh in case of multi deck screening.

Machine are designed on the principle of gyratory motion generated by double eccentric weight mounted on two ends of the shaft of vertically mounted specially designed vibro motor. The screening assembly consisting of one or more set of deckscreens is mounted on a set of annularly located springs, effectively isolating the base from vibrating assembly. The double weight moving with the shafts and located at relative angular position produces three dimensional vibrations which in turn cause the material falling on the screen mesh move at a specific speed in straight to spiral direction giving controlled and effective screening. Due to the adjustability of weight and the relative angle between them it is possible to make the material move on the screen in desired path to achieve the desired retention time for effective screening before the material gets discharged from the outlet spout. During this process the particles smaller than the mesh aperture fall through the mesh and the oversize material gets discharged from the outlet spout. This process is repeated on the next mesh in case of multi deck screening. Available in different models.

Roll Compactor & Roller Compactor Machine is used for dry granulation method. It forces the fine powders between two counter rotating rollers and presses the fine powders in a solid compact or sheets, so called chips or flakes. Finally these chips or flakes are then reduced in size to the desired granules/grain size further with the help of Oscillating Granulator Machine or Multi Mill Machine or Comminuting Mill or Sizing Machine. The sieve size should be selected very carefully in order to prevent the generation of fines. The selected sieve defines the final granules/grains size. Also further to achieve excellent granules/grains can be made dust free by Screening (Sifter) Machine. The separated fines also can be Re-compacted/ Recycle with Roll Compactor Machine. In the process of compaction the fine powder or crystalline powder are fed to the charging hopper of the Roll Compactor. Here the vertical feed screw feeds the powder into the compacting zone of the compacting rollers through the pre-compacting chamber. The adjustable speed (through AC Variable Frequency Drive – AC VFD) of feed screw pressures the powder to pass strictly between the compacting rollers gap and therefore strong/hard chips/flakes forms from the fine or crystalline powder. After proper synchronization of Roller Speed & Feed Screw Speed with proper flakes quality, the same speed ratio can be continue to achieve the more output (if the speed limit permits the machine rated roller & feed screw speed) from the same machine model. The Roller surface can be selected depending upon the characteristics of the powder/product. If the products are well familiar with the Roll Compactor Machine, our Technical Team can suggest the perfect roller surface for the particular product base on an experience & expertise for it. For product development or evaluation of product or changing the concept of granulation method, or achieving the dust free granules in order to get the Export quality granules, we are always happy to carry out the trails with your material in our plant.  SALIENT FEATURES:   In Compliance with cGMP guidelines. Contact Parts are made of S.S. 316 except rollers. Very compact design available in Plain, Water Jacketed or Flameproof Model. Screw is driven through AC Variable Frequency Drive. Safety slipping clutch between gearbox and feed screw. ELNP (Electroless Nickel Plating) or Hard chrome plated with mirror finished compacting rolls made of tools steel. Rolls drive through twins shaft gearbox with drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading. Pre-Compression chamber guides the products to roll without any slippage or leakage. Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-316 quality material. The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning. Scrapper assembly also designed to dismantle for ease of cleaning.A separate panel board which consist all controls and indicators of the compactor are permanently built in namely, on/off rolls, on/off feed screw, main switch, forward/reverse switch, ammeters for rolls and feed screw and emergency stop to avoid short circuit or fire hazard at the time of cleaning with water. Electrical interlocking between main roll drive and fixed screw drive.Water jacketing arrangement. (optional) Hydraulic power pack system for Rear Roller. (optional) AC Variable frequency drive for Rollers. (optional)

We are manufacturer & supplier of replaceable spares parts of any make of Tableting Machine / Tablet Press. The interchangeability for the same is our prime focus for the spares we supply.  

In compliance with cGMP guidelines. Important machine in the process of in granulation in tablet making as quality of tablet is determined by the desirable quality of the granules used for its compression. Can be used for wet and dry aspect of the granulation process. Quality & percentage of granules can be achieve better compared to other processing machineries like Multi Mill, Comminuting Mill etc. Special oscillatory rotor action ensures minimum fines. Contact parts are made of SS 316. Sturdy and durable. Easy to operate clean maintain. Noise level minimum. Continuous oscillating stirrers drive. Simple screen holding and tensioning device. Screen – Available in different size durable cost effective. AC Variable Frequency Drive – OPTIONAL at extra cost. Castors provided for mobility

Important machine in the process of in granulation in tablet making as quality of tablet is determined by the desirable quality of the granules used for its compression. Quality & percentage of granules can be achieve better compared to other processing machineries like Multi Mill, Comminuting Mill etc.

In compliance with cGMP guideline. Effective blending with help of mixing baffles. Easy to clean. PLCHMI system (Optional) Flameproof Construction (Optional)

In compliance with cGMP guidelines. Also available with Standard Painted Model & for small scale laboratory purpose. Conventional Coating Pan with very sturdy M.S structure made of angles & channels which are covered from all the sides by covers & doors. The Coating Pan drive is through standard make heavy duty worm reduction gear box & electrical motor by means of belt and pulley drive fitted on a rigid structure. Coating Pan Speed can be changed through variable speed pulley mounted on the shaft of electric motor (AC Variable Frequency Drive – Optional with extra cost). Coating Pan made of SS 304 SS 316 or SS 316L material and mirror polished from inside & outside. Baffels either welded or detachable (welded are the standard supply if not specified) provided inside the pan considering production requirements. Easy mounting arrangement considering changeover of coating polishing pan. Separate mobile Hot Air Blower System is provided for easy operation. Digital Temperature Controller provided with necessary temperature control device with interlocking for heater function. Flame proof electrical can be provided with extra cost

In compliance with cGMP guidelines. Also available with Standard Painted Model. Conventional efficient mixing through paddle type blades welded to the main shaft horizontally mounted in the container & has single speed, simple rotation. All contact parts of AISI stainless steel 304 material. AISI stainless steel 316 quality contact parts optional. Easy for cleaning and operating. Safety Plastic dust cover provided for apparently seeing the mixing process. Interlocking system at plastic dust cover is provided to avoid the accident. The tilting device provided by means of hand wheel (manually operated) for easy unloading of the material. Specially designed self adjusting sealing arrangements to ensure no black particle enter into the mixing drum. Models for Small Scale, Laboratory (Research Purpose) Capacity, as per customize requirement are also available. Flame proof electrical can be provided with extra cost. Efficient for mixing of dry or wet materials of Tablet Granulation, Powder Mixing, Chemical, Food, Confectionary etc.

Conventional efficient mixing through paddle type blades welded to the main shaft horizontally mounted in the container & has single speed, simple rotation.All contact parts of AISI stainless steel 304 material.The tilting device provided by means of hand wheel (manually operated) for easy unloading of the material.Specially designed self adjusting sealing arrangements to ensure no black particle enter into the mixing drum.Efficient for mixing of dry or wet materials of Tablet Granulation, Powder Mixing, Chemical, Food, Confectionary etc.

Buyers can rest assured; the delivery of consignments will be done within the stipulated time. Our products can be ordered in bulk as well as in retail. Located in Gujarat(India), our organization is able to serve our regional as well as domestic marketplaces.

FEATURES :   Perfect for Research & Development Turret of SG IRON 500/7 Graded Casting High Versatility and Superior through Compact Design Easy compacting of filling depth, tablet thickness & tamping tablet thickness Over load pressure release mechanism Output varied through AC Variable Frequency Drive from the control panel

In compliance with cGMP guidelines. Also available with Standard Painted Model & for small scale laboratory purpose. Conventional Coating Pan with very sturdy M.S structure made of angles & channels which are covered from all the sides by covers & doors. The Coating Pan drive is through standard make heavy duty worm reduction gear box & electrical motor by means of belt and pulley drive fitted on a rigid structure. Coating Pan Speed can be changed through variable speed pulley mounted on the shaft of electric motor (AC Variable Frequency Drive – Optional with extra cost). Coating Pan made of SS 304 SS 316 or SS 316L material and mirror polished from inside & outside. Baffels either welded or detachable (welded are the standard supply if not specified) provided inside the pan considering production requirements. Easy mounting arrangement considering changeover of coating polishing pan.

FEATURES :   In Compliance with cGMP Guidelines Turret of SG IRON 500/7 Graded Casting High Speed Double Sided Rotary Tablet Press with Pre-Compression Facility Maximum Output upto 540000 tablets per hour (for 75 Station) Easy Accessibility for Quick Cleaning and Product Conversion Improved Tablet Quality; Handles Difficult Products Easily due to Pre-Compression Facility Precise Weight Control Ensures Hygienic Production Conditions and Operator Safety All Tablet Parameters can be fine tuned during operations from outside the tableting zone Force Feeding System Hydraulic Power-Pack System Auto Lubrication system Upper punch penetration system Safety interlocking for upper guards Front and Easy Outside Controls for machine and tablet parameters Three Piece Turret with Stainless Steel 316 L die-plate     OPTIONAL FEATURES : Tablet Rejection on Machine Start up and Stop and random sampling device Powder Level Sensors at Feed Hopper Tight Punch Detection (Upper Punch) PLC-MMI Control system with Touch Screen display Gravity Feeding System Bi-layer tablet facility Tablet Sampling