SIGMA MIXER Kneader Machine
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Sigma Mixer
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As a leading manufacturer, exporter and supplier from Ahmedabad, Gujarat, we offer optimal quality Sigma Mixer which is widely used in pharmaceuticals, chemical, food industries etc. It comprises of high grade stainless steel and carbon steel that makes it durable and provides smooth blending of high viscosity materials. The kneaders of the Sigma Mixer along with efficient blades help in perfect blending. These are highly demanded by our customers for economical pricing and less power consumption.
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Sigma Mixer
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Sigma Mixer (kneader)
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Sigma Mixer : SIGMA MIXING MACHINE is a heavy-duty mixer specially designed to produce uniform mixing, blending & kneading of highly viscous, paste & dough type materials. Sigma mixer is used for kneading of putty, epoxy, paints, pigments, adhesives, gums, battery pastes, welding electrode flux, catalysts paste, plastic compounds, rubber compounds, papad, chocolate, bubble gum, etc. The tangential action of mixing and kneading is thoroughly obtained by two 'Z' shaped kneading blades, which rotates very accurately at different speed towards each other causing the product to be transferred from one blade to the other. The mixing action is a combination of bulk movement, stretching, folding, dividing, and recombining of the material. The shearing & tearing action of the material against blades and the side walls causes size reduction of the solids. Sigma Mixer Operation Sigma mixer, the tangential action of mixing and kneading is thoroughly obtained by 'Z' (SIGMA) shaped kneading blades, which rotates very accurately at different speed towards each other causing product to be transferred from blade to blade. Discharge of the mixed product is achieved by tilting the container or through the valves at the bottom or by means of an extrusion screw below the container if provided Sigma Mixer Options GMP / Non GMP / models. Discharge in sigma mixers is done by tilting container / bottom sliding valves / bottom gates / flush bottom gate valves. Tilting in sigma mixers is done by hand liver / hand wheel with lead screw / electrical arrangements / hydraulic systems. Lifting of lead either manually, with help of counter weights or hydraulically. 'Z' Type Spiral blade / Naben / double naben blades to circulate hot / cold water in cases of heavy masses. Jacketed shell for heating or cooling by steam, oil, water etc. with fiber glass insulation over the jacket. Spray system for liquid addition / gas purge. Flame proof / Non-flame proof electrical controls. Salient Features Sigma Mixer is a Batch type Mixer In sigma mixer, Mixing Trough and Blades are fabricated from mild steel, stainless steel 304 and 316 grade. Blades of sigma mixers are designed to obtain thorough mixing of high viscosity materials. Sigma Mixers Blades are machined to keep minimum equal gap between through walls and blades. Sigma mixers have fixed with Heavy-duty gears to sustaion of load of Kneading. Shaft sealing into the stuffing boxes is provided by Teflon Chevron Rings / PTFE breaded gland rope to prevent leaking from blade ends. Safety Guards and Grills are provided for maximum safety in sigma mixers.
Sigma Mixer Machine
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This machine has a double 'U' shaped container welded together inside which rotates 2 (two) 'Z' type sigma blades in opposite directions of each other sigma mixer blade. The clearances between the walls and the container are kept to a minimum for optimum efficiency in kneading and mixing. The shafts of the sigma blades are fitted in bearing blocks which are each provided with roller bearings, steel glandsteflon rubber seals for smooth and leakless operations. The kneader is mounted on a sturdy base frame fabricated out of ISMC sections and are free from vibrations. For cooling and heating jackets are provided. the machine also called Z BLADE MIXER
Double Sigma Mixer Machine
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Sigma Dough Mixer
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The Sigma Mixer is used for mixing and kneading for mixing, kneading of highly viscous mass, sticky and dough like products, Mixing of pastes, rubber, and heavy plastic masses, applications in Food, Rubber, Pharmaceutical, Chemical and agro industries, Dry powder to wet phase mixing. This mixer is most suitable for highly viscous material and dough like masses. The sigma Sigma is a double arm mixer, the two "Z" blade rotate towards each others at same or different speed inside a W- shaped product container. The twin screw basin kneading machine with two horizontally arranged kneading blades, which are deeply geared into one another and strip themselves reciprocally. Each blade moves the material in opposite direction thereby providing excellent cross mixing of all raw materials. The blades pass the trough walls and each other at close clearances resulting in good mixing. The close clearance produces a shearing and tearing action that is beneficial to the size reduction of solids. Selection of appropriate blade shape and speeds result in excellent mixing Sigma Dough Mixer Adavntacges Two mixing blades placed in a 'w' shaped horizontal trough Commonly used blade types are the sigma blade, masticator blade, spiral blade, shredder and naben blade Rotation of the blades is either tangential to each other or the blades may overlap within the trough. Blades pass the container walls and each other at close clearances generally (1-2 mm) The mixer bowl may be jacketed for circulation of heating or cooling media. Viscosity range upto 10 million cps Viscous mass of material is pulled, sheared, compressed, kneaded and folded by the action of the blades against the walls of the mixer trough. Fill Up is 40 – 65 % of bowl volume Mixing homogeneity upto 99 percent Specific power – 45 to 75 kW/ m3 Discharge of the material from the mixer By tilting of the mixer container Bottom discharge valve Through an extruder, screw
Sigma Mixer Machine
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Being a customer-focused organization, we are engaged in offering a wide assortment of Sigma Mixer Machine. The offered are extensively used in laundry soaps, detergent cakes and toilet soaps industry. These machines solve the purpose of mixing and kneading highly viscous material. Moreover, customization of our offered machines is provided by us in order to meet the needs of clients. We offer these machines to the valued customers at market-leading prices.
Sigma Mixer
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This is a mixing machine provided with the arrangement of two z-shaped arms (blades) which blend the mass inside the trough machine in a dough making manner. It has the application to blend or process highly viscous materials such as adhesives, Dyes & Pigments, Food products, Fiber glass, Grease, Polymer plastics, Rubber , Soap, detergents and so on. The necessary additives or other kinds of filler additives can be added and mixed to prepare the required stub. Features; Available in MS, SS-304, SS-316 with or combination of them in material of construction. Available with or without cooling/heating jacketed arrangement. Can be easily discharged the material by tilting by manually or Auto system. Various Blades’ Profile and their Application;
Sigma Mixer
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Sigma Mixer, Ship Loader Conveyor, Drag Chain Conveyor, Overhead Conveyor