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Powder Filling with Rubber Stoppering Machine
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Automatic High Speed Injectable Powder Filling with Rubber Stoppering Machine is a Double wheel Double Track Powder Filling Machine with Vibratory Rubber Stoppering Unit to feed higher quantity of rubber stopper to the feeding chute for High Speed Performance of Machine. This Machine is mainly used to fill two different product in one vial or to fill Double dosing product at the speed of 250 Vial / min. The incoming dry vials (sterilized and siliconised) are fed through the unscrambler with suitably guided on the moving delrin flat conveyor belt at the required speed of the correct placement below powder wheel. The sterilized powder stored in two powder hoppers is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density, each powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel, vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade, the doctor blades can also be adjusted from outside without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the vial. The time dose of Compressed air, sterilized low pressure air or Nitrogen Gas sequentially flushes out powder from the port of powder wheel in to the container one by one. It is a double wheel Double track machine, so each powder wheel is filling vials alternately with double track system. The filled vials are immediately separated on the conveyor by vial separator and moves further for stoppering operation. (Different grooves separator can be used which depends on the container diameter or multiple dosing system.) After separated from vial separator, vials move further towards rubber stoppering unit and in between it will be converted in to single track from from double track with the help of suitable guide rails on machine conveyor. The sterilized and siliconised rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the vials are passed between two pressing roller for tight fit fixing of rubber stopper. After stoppering operation, vials will be collected in to the Scrambler and move towards sealing machine for Vial sealing operation.
Stoppering Machine
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The precision engineered Vial Filling & Stoppering Machine manufactured by us is designed to successfully meet the operational requirements of various industries. Further, these can be availed with the a. C. Frequency drive for speed control and are acknowledged for features like no vials and no filling systems. These are offered at a fair price range
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Automatic Four Head Vial Filling and Rubber Stoppering Machine
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AUTOMATIC High Speed LIQUID Vial Filling & VACUUM Rubber Stoppering Machine MODEL: AHVF 4, 6 & 8 Description: High Speed Automatic Vial Filling & Rubber Stoppering Machine suitable for the filling & rubber stoppering of glass vials. Our Automatic Vial Filling & Rubber Stoppering Machine is widely uses in SMALL & large volume injectable preparations. Machine consist automatic feeding, filling, bunging & ejection system all complies as per cGMP requirements. Automatic Vial Filling & Rubber Stoppering Machine can be attached to Vial Washing Machine and Vial Cap Sealing Machine in order to complete online Sterile Vial Filling Line. Machine complies as per GMP requirements. Our standard machine equipped with stainless steel piston pump for the liquid filing, further we can also provide peristaltic pump for higher filling accuracy upon specific customer request. Salient Features: • Suitable for the filling Volume of 2ml to 250ml. • Piston pump/Peristaltic pump aseptic filling. • Filling with accuracy of ±0.5-1% • Filling with accuracy of ±0.5-1%. • All Contact Parts Made from S.S 316L & framework by S.S. 304. • ariable A.C. frequency drive for speed adjustment. • Digital Vial Counter for counting production output. • In-feed Turn Table/ Unscrambler for automatic feeding of objects. • On-line Mechanism. • “No Vial - No Filling” system. • “No Vial - Machine Stop” system. • IQ/OQ documentation can be provided Process Operation: The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for 'No Vial-No Filling' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers six vials together on conveyor for rubber stoppering operation.
Stoppering Machine
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Pre Filled Syringe Filling & Stoppering Machine Model PFS-SA-10 is very compact and elegant PLC. Based cGMP model for automatic filling and Stoppering operation of pre filled syringe.
Automatic Vial Filling & Rubber Stoppering Machine
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Automatic Vial Filling & Rubber Stoppering Machine, Label Coding Machine
