Stoppering Machine Dealers in Vatva, Ahmedabad

• Brand Name: ASHIRVAD
• Model No.: AIAILF-120 / AIAILF-240
• Machine Direction: Left to Right.
• Machine Dimension: 3000 mm (L) x 1220 mm (W) x 1680 mm (H)
• Production Speed: 120 to 240 Vials / Minute.
• Power Characteristics: 440 Volts/3 Phase/50 Hz./ 1440 RPM (Four Wire System)
• Machine filling range: 2 ml. to 50 ml. (With the Help of Different type of Syringes)
• Machine filling range: 2 ml. to 10 ml. (6 Nos.) & 10 ml. to 50 ml. (6 Nos.)
• Filling Accuracy: + 1% in single dose.
• Container Diameter: 15 mm to 70 mm.
• Container Height: 25 mm to 140 mm.
• Rubber Stopper: 13mm, 20mm & 28mm Butyl with the help of change parts.
• Motor: 2 HP.

The Vial Filling and Stoppering Machine has been manufactured specifically to be used for filling injectable glass vials. The basic components of the vials liquid filling machine includes a turntable, conveyor belts made of stainless steel, unique eccentric pre-gassing, filling and other post-gassing aspects. The syringes are made of excellent quality 316L stainless steel. Apart from this, it consists of non-toxic tubing made of synthetic rubber of reliable and durable quality. Furthermore, the compact panel is easy to access, reach and use. Since the area between the machine that is responsible for filling the vials and the one responsible for stoppering the vials is less, hence, the risk of the contamination reduces considerably. It is very important to understand that the machine has been made to work specifically in a sterile environment to ensure that there is no contamination. These are designed for use under the laminar flow protection itself. The redesigning of the un-scrambler has been done to reduce the dead ends and increase efficiency of the spots that are difficult to clean. This is of compact cGMP model This is ideal for filling vials of 2ml to 250ml These are for piston pump/peristaltic pumps filling It provide high accuracy rate There is a system of No Vial-No filling and No Vial-Machine Stop to reduce wastage Systematic auto filling of the objects is designed through in-feed turn tables Reduction in any sort of cross contamination Easy validation processes A/C frequency setup to easily adjust the velocity Validation systems for cross check of bulk production Online mechanism Documentation through IQ/OQ Optional system of PLC with Graphical user interface

• Finishing: Polished
• Machine Weight: 500-1000 Kg
• Brand Name: LODHA
• Material: Stainless Steel
• Shape: Rectangular
• Driven Type: Electric

Glass Vial Liquid Filling & Rubber Stoppering Machine is suitable for Round Vials with maximum speed of 240 Vials per minutedepending on nature of Liquids, Vial Neck Size, Fill Volume and Rubber Stopper size. Machine construction in fully Stainless-Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Liquids and Rubber Stoppers are made from SS 316 Materials. Machine also available with vaccumetric type Rubber Stoppering System. Special Features: Total Controls on your figure tips. Servo based filling volume adjustment. Easy to adjust filling volume from PLC screen. Easy to maintain and changing spare part, changing format form for different vial sizes. Suitable for the filling Volume of 2ml to 100ml. Volume adjustment by pic controls. Provision of Manually fine volume adjustment Higher accuracy with higher speed due to servo control continuous motion. Provision of half and full stoppering. Inbuilt Scrambler &Unscr ally or fully stopper filled vials. Vial filling machine shall be equipped with eject collect tray for un stopper Vials. Provision for inert gas purging – pre and post the filling. Rejected without stopper vial shall be store in a safe condition, Vial filling machine shall perform the following functions. Vial half stoppering. Nitrogen purging (pre and post fill). Fallen vial eject, no stopper ejects. Ambler with rejected vial collect facility. Rigid vibration free construction for trouble free performance Pick and place type stoppering machine Vial filling machine shall be equipped with pumps with an accuracy of 0.5 on the fill volume. Suitable for Plain as well as Slotted Stoppers, with the help of change parts High Precision manufactured Syringes (2 Nos.) Servo Motor driven Syringes

We facilitate trade by providing you varied payment options like payment through online as well as offline modes. Located in Rajkot(India), the company has gained immense prominence in the domestic market owing to its fair pricing policy and professionalism.

Suitable for nested pre-fillable syringes, Cartridges & vials Easy change over from one device to other Auto Tyvek Paper & LID Remo Ver 21cfr part 11 compliance Suitable For Aqueous & Viscous Drugs Filling accuracy @ (+/-) 0.02ml in 0.2ml fill Fill volume spectrum : 0.2 ml to 10 ml (change part supported)

• Diameter: 15mm to 70mm
• Vial Height: 25mm to 140mm
• Overall Dimension: 1900mm L x 800mm W x 1680mm H, 2000mm L x 850 W x 1680mm H

The incoming dry Vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of SS 316 construction and both, glass as well as SS syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided. On same station the Filled Vial pick the Rubber Stopper from Vibratory Bowl to the help of Delivery Suite and place the Stopper on Vial using the Roller pressure. The Vial is move for the Next Operation.

Direction;Left to Right,Production Rate ;Up to 100 to 120 VialsMin. (For 5ml. fill size),Fill Capacity ;0.5 ML to 100 ML ( Up to 50 ML single dose & for 100 ML double dose),Power Requirement;415 Volts, 3 Phase (4 Wire System), 50 Hz.

Automatic Six Head Vial Filling & Stopperring Machine Works On Volumetric Liquid Dispensing Principle With Diving Nozzles. The Unit Is Made Compact, Versatile And Enclosed In Stainless Steel Elegantly Matt Finish Body, Consists Of Delrin Conveyor, Reciprocating Nozzle With Self-centering Devices & SS Syringe.

The Automatic Injectable Powder Filling with Rubber Stoppering Machine PF-120, is suitable for Round Vials with maximum speed of 120 Vials per minute. Specially Machine construction in fully Stainless Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Powders are made from SS 316 L Materials. The Machine is equipped with Single Head Single Track Eight Port Powder wheel, which works on Vacuum and Air Systems to Fill powder in Vials, with on-line Vibrator type Rubber Stoppering system, The stopper inserting system operates in a contineous mode with synchronized speed of machine. Machines also comes in various options like Single Track Double Powder Wheel, Double Track Double Powder Wheel System.       TECHNICAL SPECIFICATIONS Vial Diameter : 25mm to 38mm Vial Height : 75mm Maximum Rubber Stopper Diameter : 20mm Fill Range : 50mg. To 1.5 gms. In Single Dose, 1.5 gms. To 6 gms. In Double, Triple and Four Dose system Accuracy : +/- 1% Depending upon the Powder, under the controlled level of Humidity Humidity : Below 30% Rh required on machine to be arrange by customer Electrical : 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive Power : 2.0 H.P. Compressed Air :Filtered, Oil Free 4kg/cm2 provided by customer only Vacuum : 28” Hg. @ 300 LPM, provided by Customers only, 500LPM recommended Conveyor Height : 815-940 mm Overall Dimensions : 2800mm (L) x 840mm (W) x 1675mm Speed : Max. 120 Vials per minute in Single Dose, Max. 60 Vials per minute in Double Dose, Max. 40 Vials per minute in Tripple Dose and Max. 30 Vials per minute in Four Dose system

• Model No:: LVFS 150 R
• Net Weight: 600Kgs
• Dimension: 1800mm, 800mm, 1400mm

The machine consist of two side of turntable, S.S. slat conveyor belt, eccentric pre-gassing, filling & post –gassing S.S. -316 nozzles precision built S.S. – 316 Syringes, silicon rubber tubings, easy –reach compact panel etc. Due to its minimum distance between filling and stoppering, the risk of contamination is reduced.Filling, Rubber Stoppering & Pressing Unit is completely in corporate in single body Structure. Inbuilt two side turn table. All Liquid Contact Parts are of S.S. 316, the Body Structure is built up of S.S. 304 Pipe. Co-eccentric Nozzles allows very quick and precise setting and making unit compact and manageable. No vial, No Stopper – No Filling System. Easy reach compact panel provided easy and operation. Minimum Change over Time. From one size of container or fill size to another.

The machine will have single hopper & single wheel each the track. Negligible powder spillage will be there between hopper & wheel. Parts / Assemblies required to be autoclaved will be easily removable and reset with user friendly assemblies.

• Model No: 3000 Syringe/hr.
• Output: 3000 Syringe/hr.
• Filling ht.: 775 - 825mm adjustable
• Electrical rating: 4.1. 230v. 50 Hz. 4.2. 2 HP, 3 Phase, 440V. 50Hz
• Overall dimensions: 1200mm (L) x 750mm (W) x 1200mm (H)

Monoblock pre Filled Syringe filling and Stoppering machine Model - CPPFS is very compact and elegant PLC based GMP model for automatic filling and Stoppering operation of pre filled syringe. Operator has to keep a nest (tray) of 100 pre filled syringes over the SS jig. Then he has to put a jig to filling magazine and start the machine to filled syringes.  Operator has to keep a nest (tray) of 100 pre-filled syringes over the SS jig. Then he has to put a plugs tray with suitable stoppers over the SS-316 plug tray. Then after he has to close the evacuation and Stoppering chamber. Now he can start the machine. Automatic Filling cycle start one by one as per the programmed Stoppering cycle mentioned as under. 100 stoppers are plugged into the pre-filled syringes precisely after vacuum hold cycle. Now last cycle of nitrogen flushing with vacuum break completes the Stoppering operation. PROGRAM CYCLE FOR EVACUATION AND STOPPERING   Cycle Operation 1 Vacuum evacuation in the chamber 2 Nitrogen Flushing. 3 Vacuum Evacuation repeats. 4 Nitrogen flushing repeats. 5 Vacuum creation with hold. 6 Plunging of stopper inside the pre-filled syringes 7 Nitrogen purging cycle with Vacuum break.   SALIENT FEATURES:   Model : PFS - 05 is a compact, elegant and matt - finished encompassed with stainless steel (SS-304) Perfect synchronization of PLC based cycle, filling stroke and Syringes to fill volume for 1ml to 5ml Compact and feather-touch MMI control panel for easy control of the machine operation The machine is equipped with easily adjustable leveling legs so foundation is not required. Nitrogen filter is provided pre-filter 0.5u. and final filter is 0.2u. air ex. Is 0.2u.   UTILITIES   Sterile air and nitrogen Important Requirements 1 Vacuum pump is to be installed outside the sterile area. 2 Silicon tubes are under the scope of customer 3 Water line is required for cooling of vacuum pump chambers PERFECT SYNCHRONIZATION OF PLC

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