High Speed Automatic Sterile Injectable Powder Filling cum Rubber Stoppering Machine
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The machine will have single hopper & single wheel each the track. Negligible powder spillage will be there between hopper & wheel. Parts / Assemblies required to be autoclaved will be easily removable and reset with user friendly assemblies.
Pre-filled Syringe Filling and Rubber Stoppering Machine
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1 Unit (MOQ)
Pre-Filled Syringe Filling & Stoppering Machine Pre-Filled Syringe Filling Machine and Dental Cartridge Filling Machine, Pre Filled Syringe Stoppering Machine, Pre Filled Syringe Sealing Machine, Pre Filled Syringe Plunger Insertion Machine, and Pre Filled Syringe Labeling Machine consisting of the main structure covered polycarbonate cabinet and SS 304 pipe, laminar airflow, filling head with individual servo motor, out-feed collection tray, vacuum system, pneumatic components, and electrical panel, AC Drive, PLC & HMI. Syringe Filling Machine & Stoppering Machine loaded on Stainless Steel in-feed hopper. A prefilled syringe manufacturing process machine tray can directly be loaded onto the PFS machine. Duly filled & stoppered syringes delivered on outfeed collection tray without hand touch. Key Features The machine is manufactured or developed accordance with GMP standards. The structure is made of SS 304 or cladded with SS 304. Rigid vibration free construction for trouble free performance. Machine with out-feed trays for collection of syringe tub. All contact parts SS 316L and non-contact parts are SS 304. Machine suitable for different syringe size with help of change part and depends on characteristic of liquid. Servo with syringes synchronized system for filling Accuracy. Filling volume set with touch screen HMI. Pneumatically controlled Stoppering mechanism. Very easy & accurate electronic based volume setting of different pre-fill syringes. Zero Dripping filling stations. Diving system with the design of timer belt and Stepper Motor/pneumatic Control which has no Vibration and very smooth kind of filling, filling material must be Fill Centrally in the Syringe. Design of Nozzles and adjustment of flow rate is very useful for filling with minimum Air Bubble / foaming in the Syringes. Low air machine stop sensor. LAF stop machine stop sensor. Door interlocking system. A suitable expandable PLC with programming & 7” colour touch screen HMI. The Pharma grade silicon tubes are used for filling & CIP/SIP. There is a very less product change over time due to very less usage of mechanical parts. All liquid contact parts easily removable for cleaning and sterilization purpose. Machine with LAF which can maintain class 100 condition (OPTIONAL). Co eccentric nozzles for quick filling of liquids. For different heights of syringes, the whole assembly can be moved upwards & downwards. Production counter is given with password protection for daily track report. The faults can be detected on the PLC touch screen HMI and can be attended easily. The output speed can be appeared on HMI screen. Very less mechanical adjustment required due to the special design. User friendly and very less maintenance required. NITROGEN FLUSHING SYSTEM [OPTIONAL]: The filling unit has an inbuilt system for nitrogen flush. The unique dual filling nozzle flushes nitrogen before filling followed by filling operation. Most reliable & proven mechanical components such as pneumatics & CE certified electrical/electronic such as AC motor, AC Drives, PLC & HMI Touch screen, safety interlock & Sensors, MCB’s, relay etc.
Best Deals from Stoppering Machine
Automatic Injectable Powder Filling with Rubber Stoppering Machine
800,000 Per Piece
1 Piece (MOQ)
Glass Vial Liquid Filling Rubber Stoppering Machine
215,000 - 2,850,000 Per Piece
1 Piece (MOQ)
Glass Vial Liquid Filling & Rubber Stoppering Machine is suitable for Round Vials with maximum speed of 240 Vials per minutedepending on nature of Liquids, Vial Neck Size, Fill Volume and Rubber Stopper size. Machine construction in fully Stainless-Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Liquids and Rubber Stoppers are made from SS 316 Materials. Machine also available with vaccumetric type Rubber Stoppering System. Special Features: Total Controls on your figure tips. Servo based filling volume adjustment. Easy to adjust filling volume from PLC screen. Easy to maintain and changing spare part, changing format form for different vial sizes. Suitable for the filling Volume of 2ml to 100ml. Volume adjustment by pic controls. Provision of Manually fine volume adjustment Higher accuracy with higher speed due to servo control continuous motion. Provision of half and full stoppering. Inbuilt Scrambler &Unscr ally or fully stopper filled vials. Vial filling machine shall be equipped with eject collect tray for un stopper Vials. Provision for inert gas purging – pre and post the filling. Rejected without stopper vial shall be store in a safe condition, Vial filling machine shall perform the following functions. Vial half stoppering. Nitrogen purging (pre and post fill). Fallen vial eject, no stopper ejects. Ambler with rejected vial collect facility. Rigid vibration free construction for trouble free performance Pick and place type stoppering machine Vial filling machine shall be equipped with pumps with an accuracy of 0.5 on the fill volume. Suitable for Plain as well as Slotted Stoppers, with the help of change parts High Precision manufactured Syringes (2 Nos.) Servo Motor driven Syringes
Automatic Injectable Liquid Filling Machine with Rubber Stoppering Unit
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Vial Filling machine,Vial stoppering Machine
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The Vial Filling and Stoppering Machine has been manufactured specifically to be used for filling injectable glass vials. The basic components of the vials liquid filling machine includes a turntable, conveyor belts made of stainless steel, unique eccentric pre-gassing, filling and other post-gassing aspects. The syringes are made of excellent quality 316L stainless steel. Apart from this, it consists of non-toxic tubing made of synthetic rubber of reliable and durable quality. Furthermore, the compact panel is easy to access, reach and use. Since the area between the machine that is responsible for filling the vials and the one responsible for stoppering the vials is less, hence, the risk of the contamination reduces considerably. It is very important to understand that the machine has been made to work specifically in a sterile environment to ensure that there is no contamination. These are designed for use under the laminar flow protection itself. The redesigning of the un-scrambler has been done to reduce the dead ends and increase efficiency of the spots that are difficult to clean. This is of compact cGMP model This is ideal for filling vials of 2ml to 250ml These are for piston pump/peristaltic pumps filling It provide high accuracy rate There is a system of No Vial-No filling and No Vial-Machine Stop to reduce wastage Systematic auto filling of the objects is designed through in-feed turn tables Reduction in any sort of cross contamination Easy validation processes A/C frequency setup to easily adjust the velocity Validation systems for cross check of bulk production Online mechanism Documentation through IQ/OQ Optional system of PLC with Graphical user interface
DRY POWDER FILLING STOPPERING MACHINE
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Automatic Injectable Powder Filling with Rubber Stoppering is a compact model used for filling Stoppering of Dry Powder Injectable in to vials. The incoming dry container sterilized are fed through the Un-scrambler and suitably guided on the moving delrin flat conveyor belt at the required speed of the correct placement below powder wheel. The sterilized powder is stored in powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density. The powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade. Doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the container. The time dose of Compressed air (Nitrogen Gas), sterilized low pressure air sequentially flushes out powder from the port of powder wheel in to the container one by one. The filled container is immediately separated on the conveyor by vial separator and moves further for Stoppering operation. (Different grooves separator can be used which depends on the container diameter or multiple dosing systems). The sterilized, siliconised, rubber stoppers stored in the vibrator bowl moves to vibratory bowl and stacked vertically in the rubber stopper chute. The container is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the container is passed between two pressing roller for tight fit fixing of rubber stopper.
Stoppering Machine
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Automatic Six Head Vial Filling & Stopperring Machine Works On Volumetric Liquid Dispensing Principle With Diving Nozzles. The Unit Is Made Compact, Versatile And Enclosed In Stainless Steel Elegantly Matt Finish Body, Consists Of Delrin Conveyor, Reciprocating Nozzle With Self-centering Devices & SS Syringe.
automatic vial filling with stoppering machines
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We facilitate trade by providing you varied payment options like payment through online as well as offline modes. Located in Rajkot(India), the company has gained immense prominence in the domestic market owing to its fair pricing policy and professionalism.
COMBO FILLING AND STOPPERING SYSTEM
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Suitable for nested pre-fillable syringes, Cartridges & vials Easy change over from one device to other Auto Tyvek Paper & LID Remo Ver 21cfr part 11 compliance Suitable For Aqueous & Viscous Drugs Filling accuracy @ (+/-) 0.02ml in 0.2ml fill Fill volume spectrum : 0.2 ml to 10 ml (change part supported)
Vial Filling and Stoppering Machine
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Powder Filling Stoppering Machine
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The Automatic Injectable Powder Filling with Rubber Stoppering Machine PF-120, is suitable for Round Vials with maximum speed of 120 Vials per minute. Specially Machine construction in fully Stainless Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Powders are made from SS 316 L Materials. The Machine is equipped with Single Head Single Track Eight Port Powder wheel, which works on Vacuum and Air Systems to Fill powder in Vials, with on-line Vibrator type Rubber Stoppering system, The stopper inserting system operates in a contineous mode with synchronized speed of machine. Machines also comes in various options like Single Track Double Powder Wheel, Double Track Double Powder Wheel System. TECHNICAL SPECIFICATIONS Vial Diameter : 25mm to 38mm Vial Height : 75mm Maximum Rubber Stopper Diameter : 20mm Fill Range : 50mg. To 1.5 gms. In Single Dose, 1.5 gms. To 6 gms. In Double, Triple and Four Dose system Accuracy : +/- 1% Depending upon the Powder, under the controlled level of Humidity Humidity : Below 30% Rh required on machine to be arrange by customer Electrical : 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive Power : 2.0 H.P. Compressed Air :Filtered, Oil Free 4kg/cm2 provided by customer only Vacuum : 28” Hg. @ 300 LPM, provided by Customers only, 500LPM recommended Conveyor Height : 815-940 mm Overall Dimensions : 2800mm (L) x 840mm (W) x 1675mm Speed : Max. 120 Vials per minute in Single Dose, Max. 60 Vials per minute in Double Dose, Max. 40 Vials per minute in Tripple Dose and Max. 30 Vials per minute in Four Dose system
Semi Automatic Pre-Filled Syringe Stoppering Machine
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Operation : Operator has to keep a tray of 100 Pre-filled syringes over the SS Stand. Then he has to put a stopper tray with suitable stoppers over the SS 316 Stopper Jig. He has to close the evacuation & Stoppering chamber. Now, he can start the machine. Automatic Stoppering cycle start one by one as per the programmed Stoppering cycle mentioned as under. 100 Stoppers are plugged into the Pre-filled syringes precisely after vacuum hold cycle. Now last cycle of nitrogen flushing with vacuum break completes the Stoppering operation. Salient Features: Rigid Vibration Free Construction for Trouble Free Performance. SS Elegantly Matt Finished Body. Elegant and Easy Control Panel for Total Control on Operation. Minimum Change overtime, from one size to another syringe or Stopper Size. The Unit is Made Compact & Versatile as per GMP Norms. Pneumatic Control Stoppering Head. SS 316 Vacuum Chamber. All the Contact parts made from SS 316 Material.
Stoppering Machine
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Direction;Left to Right,Production Rate ;Up to 100 to 120 VialsMin. (For 5ml. fill size),Fill Capacity ;0.5 ML to 100 ML ( Up to 50 ML single dose & for 100 ML double dose),Power Requirement;415 Volts, 3 Phase (4 Wire System), 50 Hz.
Stoppering Machine
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The machine consist of two side of turntable, S.S. slat conveyor belt, eccentric pre-gassing, filling & post –gassing S.S. -316 nozzles precision built S.S. – 316 Syringes, silicon rubber tubings, easy –reach compact panel etc. Due to its minimum distance between filling and stoppering, the risk of contamination is reduced.Filling, Rubber Stoppering & Pressing Unit is completely in corporate in single body Structure. Inbuilt two side turn table. All Liquid Contact Parts are of S.S. 316, the Body Structure is built up of S.S. 304 Pipe. Co-eccentric Nozzles allows very quick and precise setting and making unit compact and manageable. No vial, No Stopper – No Filling System. Easy reach compact panel provided easy and operation. Minimum Change over Time. From one size of container or fill size to another.
Stoppering Machine
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Stoppering Machine, Fabrication Work, Syringe Filling Machine
Vial Filling and Stoppering Machine Adinath International
500,000 - 1,000,000 Per Piece(s)
Adinath International offers Vial Filling and Stoppering Machine to fill injectable glass vials including ampoule filler sealer, ampule filling machine for single head, double head, four head, six head and eight head, ampoule vial jet washing machine, ampoule inspection machine, ampoule labeling machine, double and four stroke ampoule filling machine, glass ampoule filling machine, cosmetic ampoule filling machine and powder filling machine from a leading manufacturer and exporter of pharmaceutical machinery in Ahmedabad, India.
Rubber Stoppering Machine
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Rubber Stoppering Machine, Automatic Bottle Air Jet Cleaning Machine
Injectable Dry Powder Filling Rubber Stoppering Machine
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Injectable Dry Powder Filling Rubber Stoppering Machine
Vial Filling Rubber Stoppering Machine
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Vial Filling Rubber Stoppering Machine, Drinking Water Packaging Machine