Stoppering Machine Dealers in Ahmedabad

Automatic High Speed Injectable Powder Filling with Rubber Stoppering Machine is a Double wheel Double Track Powder Filling Machine with Vibratory Rubber Stoppering Unit to feed higher quantity of rubber stopper to the feeding chute for High Speed Performance of Machine. This Machine is mainly used to fill two different product in one vial or to fill Double dosing product at the speed of 250 Vial / min.     The incoming dry vials (sterilized and siliconised) are fed through the unscrambler with suitably guided on the moving delrin flat conveyor belt at the required speed of the correct placement below powder wheel. The sterilized powder stored in two powder hoppers is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density, each powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel, vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade, the doctor blades can also be adjusted from outside without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the vial. The time dose of Compressed air, sterilized low pressure air or Nitrogen Gas sequentially flushes out powder from the port of powder wheel in to the container one by one. It is a double wheel Double track machine, so each powder wheel is filling vials alternately with double track system. The filled vials are immediately separated on the conveyor by vial separator and moves further for stoppering operation. (Different grooves separator can be used which depends on the container diameter or multiple dosing system.) After separated from vial separator, vials move further towards rubber stoppering unit and in between it will be converted in to single track from from double track with the help of suitable guide rails on machine conveyor. The sterilized and siliconised rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the vials are passed between two pressing roller for tight fit fixing of rubber stopper. After stoppering operation, vials will be collected in to the Scrambler and move towards sealing machine for Vial sealing operation.

The Vial Filling and Stoppering Machine has been manufactured specifically to be used for filling injectable glass vials. The basic components of the vials liquid filling machine includes a turntable, conveyor belts made of stainless steel, unique eccentric pre-gassing, filling and other post-gassing aspects. The syringes are made of excellent quality 316L stainless steel. Apart from this, it consists of non-toxic tubing made of synthetic rubber of reliable and durable quality. Furthermore, the compact panel is easy to access, reach and use. Since the area between the machine that is responsible for filling the vials and the one responsible for stoppering the vials is less, hence, the risk of the contamination reduces considerably. It is very important to understand that the machine has been made to work specifically in a sterile environment to ensure that there is no contamination. These are designed for use under the laminar flow protection itself. The redesigning of the un-scrambler has been done to reduce the dead ends and increase efficiency of the spots that are difficult to clean. This is of compact cGMP model This is ideal for filling vials of 2ml to 250ml These are for piston pump/peristaltic pumps filling It provide high accuracy rate There is a system of No Vial-No filling and No Vial-Machine Stop to reduce wastage Systematic auto filling of the objects is designed through in-feed turn tables Reduction in any sort of cross contamination Easy validation processes A/C frequency setup to easily adjust the velocity Validation systems for cross check of bulk production Online mechanism Documentation through IQ/OQ Optional system of PLC with Graphical user interface

The machine will have single hopper & single wheel each the track. Negligible powder spillage will be there between hopper & wheel. Parts / Assemblies required to be autoclaved will be easily removable and reset with user friendly assemblies.

• Finishing: Polished
• Machine Weight: 500-1000 Kg
• Brand Name: LODHA
• Material: Stainless Steel
• Shape: Rectangular
• Driven Type: Electric

Glass Vial Liquid Filling & Rubber Stoppering Machine is suitable for Round Vials with maximum speed of 240 Vials per minutedepending on nature of Liquids, Vial Neck Size, Fill Volume and Rubber Stopper size. Machine construction in fully Stainless-Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Liquids and Rubber Stoppers are made from SS 316 Materials. Machine also available with vaccumetric type Rubber Stoppering System. Special Features: Total Controls on your figure tips. Servo based filling volume adjustment. Easy to adjust filling volume from PLC screen. Easy to maintain and changing spare part, changing format form for different vial sizes. Suitable for the filling Volume of 2ml to 100ml. Volume adjustment by pic controls. Provision of Manually fine volume adjustment Higher accuracy with higher speed due to servo control continuous motion. Provision of half and full stoppering. Inbuilt Scrambler &Unscr ally or fully stopper filled vials. Vial filling machine shall be equipped with eject collect tray for un stopper Vials. Provision for inert gas purging – pre and post the filling. Rejected without stopper vial shall be store in a safe condition, Vial filling machine shall perform the following functions. Vial half stoppering. Nitrogen purging (pre and post fill). Fallen vial eject, no stopper ejects. Ambler with rejected vial collect facility. Rigid vibration free construction for trouble free performance Pick and place type stoppering machine Vial filling machine shall be equipped with pumps with an accuracy of 0.5 on the fill volume. Suitable for Plain as well as Slotted Stoppers, with the help of change parts High Precision manufactured Syringes (2 Nos.) Servo Motor driven Syringes

• Brand Name: ASHIRVAD
• Model No.: AIAILF-120 / AIAILF-240
• Machine Direction: Left to Right.
• Machine Dimension: 3000 mm (L) x 1220 mm (W) x 1680 mm (H)
• Production Speed: 120 to 240 Vials / Minute.
• Power Characteristics: 440 Volts/3 Phase/50 Hz./ 1440 RPM (Four Wire System)
• Machine filling range: 2 ml. to 50 ml. (With the Help of Different type of Syringes)
• Machine filling range: 2 ml. to 10 ml. (6 Nos.) & 10 ml. to 50 ml. (6 Nos.)
• Filling Accuracy: + 1% in single dose.
• Container Diameter: 15 mm to 70 mm.
• Container Height: 25 mm to 140 mm.
• Rubber Stopper: 13mm, 20mm & 28mm Butyl with the help of change parts.
• Motor: 2 HP.

Harsiddh engineering is reputed for providing small, easy to use, economical and high quality vial filling and stoppering machines. Our six head filling and sealing machine is specially designed to cater for all pharmaceutical, R&D and other chemical filling of sterile vials. The equipment handles vials ranging in various capacities. Our Vial Liquid Filling with Rubber Stoppering Machine has CE certification. The machine fills liquid into the vial and then adds a rubber stopper. The device receives sterile vials that pass through a conveyor belt and then a star wheel that holds vials in position when filling. Special sensors are mounted to ensure that no vial, no filling condition is achieved. The filling process is achieved through the syringes and nozzles. After completion of the filling process, the star wheel exit mechanism delivers the six vials to the vibratory rubber stoppering system via a conveyor for sealing and finally exits vials after sealing. The contact parts are manufactured using corrosion free stainless steel SS 316 and made according to cGMP specifications. Piston pumps are used during filling and the volume can be adjusted by altering the stroke length. Syringes have non-return valve to ensure that the sucking and delivery process have no volume variation. Liquid Vial Filling With Rubber Stoppering Machine is compact and free of vibrations. It uses a single synchronized motor to drive all units in tandem and ensure smooth operation. The stopper and vials can be heated and cleaned through pre and post nitrogen flushing system.   Silent Features     Suitable for 02ml to 100ml Glass Vials. Pre & Post nitrogen flushing unit. In feed & Out feed turn table (Un-scrambler and Scrambler). Unit consist of in feed of vials, nitrogen flushing, liquid filling, rubber stoppering and out feed of vials (monoblock model). Piston pump filling (Volumetric). High filling accuracy. Diving nozzle systems for foam free filling. Suitable for 13mm, 20mm, 28mm and 32mm rubber stopper size. Contact parts prepared from AISI 316 material. Digital counter arrangement for filled vials (optional). No Vial No Filling” machine stop systems. No Vial No Stopper” machine stop systems. Synchronized speed of turn table, conveyor and filling pump drive. Suitable for glass as well as plastic vials filling and stoppering. Protection clutch mounted in case of overcrowding. Linear left to right direction. On line mechanism.

Description     Automatic Injectable Powder Filling & Rubber Stoppering Machine having eight ports in a powder wheel. The precision built welded steel frame is encompassed with stainless steel sheets with access doors for servicing the machine. Adinth offers two models in this machine, first is Automatic Single Wheel Injectable Powder Filling & Stoppering Machine which provides output up to 7000 vials/hour and second is Automatic Double Wheel Injectable Powder Filling & Stoppering Machine provides output up to 14000 vials/hour. All contact parts made for Good house keeping and complies as per current good manufacturing practice (cGMP).     Salient Features     Compact cGMP model.   “No Vial, No Filling” system eliminates wastage of costly powder.   Multiple Dosing System.   High Volumetric Filling Accuracy of ± 1% of uniform density Injectable powder can be ensured by setting the depth of piston in the port of powder wheel.   Built-in Rubber Stoppering Unit saves lot of space in the Sterile Area & reduces the length of Laminar Flow.   Individual drive for the filling & sealing to match the speed of filling & sealing.   All motors are provided with appropriate contractors and relays for the protection against any overload or jamming.   Safety clutch system to avoid Vial breakage.   Variable AC Frequency Drive for speed adjustment.   All contact parts are easily removable for mandatory Autoclaving/ Sterilization.   Digital counter for counting production output.   Process Operation     The sterilized powder is stored in powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density. The powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade. Doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the container. The time dose of Compressed air (Nitrogen Gas), sterilized low pressure air sequentially flushes out powder from the port of powder wheel in to the container one by one. The filled containers are immediately separated on the conveyor by vial separator and moves further for stoppering operation. (Different grooves separator can be used which depends on the container diameter or multiple dosing systems). The sterilized, siliconised, rubber stoppers stored in the vibrator bowl moves to vibratory bowl and stacked vertically in the rubber stopper chute. The container is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the container is passed between two pressing roller for tight fit fixing of rubber stopper.  

• Model No: 3000 Syringe/hr.
• Output: 3000 Syringe/hr.
• Filling ht.: 775 - 825mm adjustable
• Electrical rating: 4.1. 230v. 50 Hz. 4.2. 2 HP, 3 Phase, 440V. 50Hz
• Overall dimensions: 1200mm (L) x 750mm (W) x 1200mm (H)

Monoblock pre Filled Syringe filling and Stoppering machine Model - CPPFS is very compact and elegant PLC based GMP model for automatic filling and Stoppering operation of pre filled syringe. Operator has to keep a nest (tray) of 100 pre filled syringes over the SS jig. Then he has to put a jig to filling magazine and start the machine to filled syringes.  Operator has to keep a nest (tray) of 100 pre-filled syringes over the SS jig. Then he has to put a plugs tray with suitable stoppers over the SS-316 plug tray. Then after he has to close the evacuation and Stoppering chamber. Now he can start the machine. Automatic Filling cycle start one by one as per the programmed Stoppering cycle mentioned as under. 100 stoppers are plugged into the pre-filled syringes precisely after vacuum hold cycle. Now last cycle of nitrogen flushing with vacuum break completes the Stoppering operation. PROGRAM CYCLE FOR EVACUATION AND STOPPERING   Cycle Operation 1 Vacuum evacuation in the chamber 2 Nitrogen Flushing. 3 Vacuum Evacuation repeats. 4 Nitrogen flushing repeats. 5 Vacuum creation with hold. 6 Plunging of stopper inside the pre-filled syringes 7 Nitrogen purging cycle with Vacuum break.   SALIENT FEATURES:   Model : PFS - 05 is a compact, elegant and matt - finished encompassed with stainless steel (SS-304) Perfect synchronization of PLC based cycle, filling stroke and Syringes to fill volume for 1ml to 5ml Compact and feather-touch MMI control panel for easy control of the machine operation The machine is equipped with easily adjustable leveling legs so foundation is not required. Nitrogen filter is provided pre-filter 0.5u. and final filter is 0.2u. air ex. Is 0.2u.   UTILITIES   Sterile air and nitrogen Important Requirements 1 Vacuum pump is to be installed outside the sterile area. 2 Silicon tubes are under the scope of customer 3 Water line is required for cooling of vacuum pump chambers PERFECT SYNCHRONIZATION OF PLC

System With Unique De-Nester System Individual PFS Filling & Stoppering For Validation Of Individual Syringe Compact Footprint 21CFR Part 11 Compliance Suitable for Aqueous & Viscous Drugs Filling Accuracy @ (+/-) 0.02ml In 0.2ml Fill Fill Volume Spectrum : 0.2 Ml To 10 Ml (Change Part Supported) Servo Driven System

• Model: PFS-SA-10.
• Out put: 2600 to 7200 Syringe/hours.
• Filling ht.: 775 – 825mm adjustable.
• 775 – 825mm adjustable.: 775 – 825mm adjustable.

Pre Filled Syringe Filling & Stoppering Machine Model PFS-SA-10 is very compact and elegant PLC. Based cGMP model for automatic filling and Stoppering operation of pre filled syringe.

The Automatic Injectable Powder Filling with Rubber Stoppering Machine PF-120, is suitable for Round Vials with maximum speed of 120 Vials per minute. Specially Machine construction in fully Stainless Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Powders are made from SS 316 L Materials. The Machine is equipped with Single Head Single Track Eight Port Powder wheel, which works on Vacuum and Air Systems to Fill powder in Vials, with on-line Vibrator type Rubber Stoppering system, The stopper inserting system operates in a contineous mode with synchronized speed of machine. Machines also comes in various options like Single Track Double Powder Wheel, Double Track Double Powder Wheel System.       TECHNICAL SPECIFICATIONS Vial Diameter : 25mm to 38mm Vial Height : 75mm Maximum Rubber Stopper Diameter : 20mm Fill Range : 50mg. To 1.5 gms. In Single Dose, 1.5 gms. To 6 gms. In Double, Triple and Four Dose system Accuracy : +/- 1% Depending upon the Powder, under the controlled level of Humidity Humidity : Below 30% Rh required on machine to be arrange by customer Electrical : 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive Power : 2.0 H.P. Compressed Air :Filtered, Oil Free 4kg/cm2 provided by customer only Vacuum : 28” Hg. @ 300 LPM, provided by Customers only, 500LPM recommended Conveyor Height : 815-940 mm Overall Dimensions : 2800mm (L) x 840mm (W) x 1675mm Speed : Max. 120 Vials per minute in Single Dose, Max. 60 Vials per minute in Double Dose, Max. 40 Vials per minute in Tripple Dose and Max. 30 Vials per minute in Four Dose system

Automatic Vial Filling Stoppering & Capping Machine is made in pleasing matt finished stainless steel materials suitable for filling, rubber stoppering and cap sealing of glass vials. The basic unit consists of turntable, Stainless Steel Stat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built Stainless Steel 316L Syringes, non- toxic synthetic rubber tubing and easy reach compact panel. The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots.   Salient Features Suitable for the filling Volume of 2ml to 100ml. Piston pump/Peristaltic pump aseptic filling. Filling accuracy of ±0.5% to ±1%. Time, Cost & Labor saving as all three operations (Filling, Bunging & Cap Sealing) on single platform. No cross contamination. Easy to validate filling system for small/large batch production. All Contact Parts Made from Stainless Steel 316L & framework by Stainless Steel 304. Variable A.C. frequency drive for speed adjustment. Digital Vial Counter for counting production output. In-feed Turn Table/ Unscrambler for automatic feeding of objects. On-line Mechanism. No Vial - No Filling” System. No Vial - Machine Stop” System. IQ/OQ documentation can be provided. PLC system with Graphical User Interface. (Optional)   Process Operation The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of Stainless Steel 316L construction and both, glass as well as Stainless Steel syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for ''No Vial-No Filling'' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers six vials together on conveyor for rubber stoppering operation. Stoppering unit consist of Starwheel, Vibrator unit and Bowl. The sterilized and siliconised rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by starwheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to starwheel and move in rotary direction along with starwheel, during movement it will pick up the rubber stopper from the exit end of the chute and rubber stopper will be pressed by fix single pressing roller, which is spring loaded. Then vial further move on sealing station. Aluminium caps kept in vibratory bowl automatically orient caps in right direction before entering the delivery chute. Vial during its rotation movement with infeed starwheel picks up aluminum seal from the retaining finger of delivery chute and correctly position on the vial before entering sealing turret. Vial now moves on the spring loaded sealing platform, where free spinning sealing rollers moves gradually inside to complete the sealing operation during rotational movement of sealing platform turret. Now sealed vials are transferred to exit starwheel pocket and further moves out on to the flat conveyor belt. Duly sealed vials are collected on out-feed collection tray

• Container Dia.: 14mm to 56mm
• Container Height:: 25mm to 110mm
• Rubber Stopper:: 13mm &20mm Buty

SALIENT FEATURES Suitable for the filling Volume of 2ml to 100ml. Piston pump / Peristaltic pump filling. ± 0.5% Filling Accuracy. All Contact Parts Made from S.S 316L & framework by S.S. 304. A.C. Variable Drive for speed adjustment. Digital Vial Counter for counting production output. In-feed & Out-feed Turn Table 24” attached with machine. On-line Mechanism. No Vial No Filling System. No Vial Machine Stop System. Machine is equipped with PLC system & printing facility with passwords. (Optional)     TECHNICAL SPECIFICATION Product Rate : 40 to 60 Containers/Min (Two Head)60 to 100 Containers/Min (Four Head)80 to 150 Containers/Min. (Six Head)80 to 200 Containers/Min (Eight Head)       Fill Capacity : 2 ml to 100 ml Accuracy : ± 0.5% to the filling volume Optional Accessories : Programmable Logic Control (System) with MMIAluminum Profile Cabinet covering full machine Power Specification : 1.5 H.P., 3 Phase, 4 Wire System, 50 Hz. Overall Dimension : 3000mm(L)x 945mm (W) x 1680mm (H) (Eight Head)1700mm (L) x 750mm (W) x 1680mm (H) (Two Head)Net Weight: 650 Kgs. Gross Weight: 850 Kgs2000mm (L) x 850mm (W) x 1680mm (H) (Four & Six Head)

Direction;Left to Right,Production Rate ;Up to 100 to 120 VialsMin. (For 5ml. fill size),Fill Capacity ;0.5 ML to 100 ML ( Up to 50 ML single dose & for 100 ML double dose),Power Requirement;415 Volts, 3 Phase (4 Wire System), 50 Hz.

The incoming dry vial (sterilized) are fed through the Un-scrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below Filling unit.CPLFRS Automatic Vial Filling with Rubber Stoppering Machine is a compact model used for filling and rubber Stoppering of Injectable liquid into vials.

The precision engineered Vial Filling & Stoppering Machine manufactured by us is designed to successfully meet the operational requirements of various industries. Further, these can be availed with the a. C. Frequency drive for speed control and are acknowledged for features like no vials and no filling systems. These are offered at a fair price range

• Diameter: 15mm to 70mm
• Vial Height: 25mm to 140mm
• Overall Dimension: 1900mm L x 800mm W x 1680mm H, 2000mm L x 850 W x 1680mm H

The incoming dry Vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of SS 316 construction and both, glass as well as SS syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided. On same station the Filled Vial pick the Rubber Stopper from Vibratory Bowl to the help of Delivery Suite and place the Stopper on Vial using the Roller pressure. The Vial is move for the Next Operation.

LAXMI Automatic Eight Head Aluminum Cap Sealing Machine, Model: LACS – 200 is compact versatile machine. The machine is precision built on sturdy welded steel frame and doors are provided to facilitate the servicing of machine. Duly Stoppard Vials are continuously fed from the turntable of filling machine to the flat conveyor belt of sealing machine and move further through in feed worm for correct spacing and transferred to the in feed star wheel. Flip off Aluminum tear off caps kept in vibratory bowl automatically orient caps in right direction before entering the delivery chute. Vial during its rotation movement with in feed star wheel, its picks up Aluminum seal from the retaining finger of delivery chute and correctly position on the vial before entering sealing turret. Vial now moves on the spring loaded sealing platform, where free spinning sealing rollers moves gradually inside to complete the sealing operation during rotational movement of sealing platform turret. Now sealed vials are transferred to exit star wheel pocket and further moves out on to the flat conveyor belt.