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Pre-Filled Syringe Filling & Stoppering Machine
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Pre-Filled Syringe Filling & Stoppering Machine Pre-Filled Syringe Filling Machine and Dental Cartridge Filling Machine, Pre Filled Syringe Stoppering Machine, Pre Filled Syringe Sealing Machine, Pre Filled Syringe Plunger Insertion Machine, and Pre Filled Syringe Labeling Machine consisting of the main structure covered polycarbonate cabinet and SS 304 pipe, laminar airflow, filling head with individual servo motor, out-feed collection tray, vacuum system, pneumatic components, and electrical panel, AC Drive, PLC & HMI. Syringe Filling Machine & Stoppering Machine loaded on Stainless Steel in-feed hopper. A prefilled syringe manufacturing process machine tray can directly be loaded onto the PFS machine. Duly filled & stoppered syringes delivered on outfeed collection tray without hand touch. Key Features:- The machine is manufactured or developed accordance with GMP standards. The structure is made of SS 304 or cladded with SS 304. Rigid vibration free construction for trouble free performance. Machine with out-feed trays for collection of syringe tub. All contact parts SS 316L and non-contact parts are SS 304. Machine suitable for different syringe size with help of change part and depends on characteristic of liquid. Servo with syringes synchronized system for filling Accuracy. Filling volume set with touch screen HMI. Pneumatically controlled Stoppering mechanism. Very easy & accurate electronic based volume setting of different pre-fill syringes. Zero Dripping filling stations. Diving system with the design of timer belt and Stepper Motor/pneumatic Control which has no Vibration and very smooth kind of filling, filling material must be Fill Centrally in the Syringe. Design of Nozzles and adjustment of flow rate is very useful for filling with minimum Air Bubble / foaming in the Syringes. Low air machine stop sensor. LAF stop machine stop sensor. Door interlocking system. A suitable expandable PLC with programming & 7” colour touch screen HMI. The Pharma grade silicon tubes are used for filling & CIP/SIP. There is a very less product change over time due to very less usage of mechanical parts. All liquid contact parts easily removable for cleaning and sterilization purpose. Machine with LAF which can maintain class 100 condition (OPTIONAL). Co eccentric nozzles for quick filling of liquids. For different heights of syringes, the whole assembly can be moved upwards & downwards. Production counter is given with password protection for daily track report. The faults can be detected on the PLC touch screen HMI and can be attended easily. The output speed can be appeared on HMI screen. Very less mechanical adjustment required due to the special design. User friendly and very less maintenance required. NITROGEN FLUSHING SYSTEM [OPTIONAL]: The filling unit has an inbuilt system for nitrogen flush. The unique dual filling nozzle flushes nitrogen before filling followed by filling operation. Most reliable & proven mechanical components such as pneumatics & CE certified electrical/electronic such as AC motor, AC Drives, PLC & HMI Touch screen, safety interlock & Sensors, MCB’s, relay etc.
Disposable Syringe Packaging Machine
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We bring forth for our clients a wide range of Disposable Syringe Packing Machine that has a high level of automation and flexibility.
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Semi Automatic Pre-Filled Syringe Stoppering Machine
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Operation : Operator has to keep a tray of 100 Pre-filled syringes over the SS Stand. Then he has to put a stopper tray with suitable stoppers over the SS 316 Stopper Jig. He has to close the evacuation & Stoppering chamber. Now, he can start the machine. Automatic Stoppering cycle start one by one as per the programmed Stoppering cycle mentioned as under. 100 Stoppers are plugged into the Pre-filled syringes precisely after vacuum hold cycle. Now last cycle of nitrogen flushing with vacuum break completes the Stoppering operation. Salient Features: Rigid Vibration Free Construction for Trouble Free Performance. SS Elegantly Matt Finished Body. Elegant and Easy Control Panel for Total Control on Operation. Minimum Change overtime, from one size to another syringe or Stopper Size. The Unit is Made Compact & Versatile as per GMP Norms. Pneumatic Control Stoppering Head. SS 316 Vacuum Chamber. All the Contact parts made from SS 316 Material.
PRE-FILL SYRINGE FILLING AND STOPPERING SYSTEM
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System With Unique De-Nester System Individual PFS Filling & Stoppering For Validation Of Individual Syringe Compact Footprint 21CFR Part 11 Compliance Suitable for Aqueous & Viscous Drugs Filling Accuracy @ (+/-) 0.02ml In 0.2ml Fill Fill Volume Spectrum : 0.2 Ml To 10 Ml (Change Part Supported) Servo Driven System
Pre Filled Syringe Filling Machine
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Pre Filled Syringe Filling Machine, blister packaging machine parts
Syringe Filling Machine
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Pre Filled Syringe Filling And Stoppering Machine
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Monoblock pre Filled Syringe filling and Stoppering machine Model - CPPFS is very compact and elegant PLC based GMP model for automatic filling and Stoppering operation of pre filled syringe. Operator has to keep a nest (tray) of 100 pre filled syringes over the SS jig. Then he has to put a jig to filling magazine and start the machine to filled syringes. Operator has to keep a nest (tray) of 100 pre-filled syringes over the SS jig. Then he has to put a plugs tray with suitable stoppers over the SS-316 plug tray. Then after he has to close the evacuation and Stoppering chamber. Now he can start the machine. Automatic Filling cycle start one by one as per the programmed Stoppering cycle mentioned as under. 100 stoppers are plugged into the pre-filled syringes precisely after vacuum hold cycle. Now last cycle of nitrogen flushing with vacuum break completes the Stoppering operation. PROGRAM CYCLE FOR EVACUATION AND STOPPERING Cycle Operation 1 Vacuum evacuation in the chamber 2 Nitrogen Flushing. 3 Vacuum Evacuation repeats. 4 Nitrogen flushing repeats. 5 Vacuum creation with hold. 6 Plunging of stopper inside the pre-filled syringes 7 Nitrogen purging cycle with Vacuum break. SALIENT FEATURES: Model : PFS - 05 is a compact, elegant and matt - finished encompassed with stainless steel (SS-304) Perfect synchronization of PLC based cycle, filling stroke and Syringes to fill volume for 1ml to 5ml Compact and feather-touch MMI control panel for easy control of the machine operation The machine is equipped with easily adjustable leveling legs so foundation is not required. Nitrogen filter is provided pre-filter 0.5u. and final filter is 0.2u. air ex. Is 0.2u. UTILITIES Sterile air and nitrogen Important Requirements 1 Vacuum pump is to be installed outside the sterile area. 2 Silicon tubes are under the scope of customer 3 Water line is required for cooling of vacuum pump chambers PERFECT SYNCHRONIZATION OF PLC
Syringe Filling Machine
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Syringe Filling Machine, Fabrication Work, Stoppering Machine
Disposable Syringe Packing Machine
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Disposable Syringe Packing Machine, Blister Packing Service, Blister Packing
Prefilled Syringe Filling & Stoppering Machine
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Prefilled Syringe Filling & Stoppering Machine
Pre-Filled Syringe Filling & Stoppering Machine
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Pre-Filled Syringe Filling & Stoppering Machine
Pre Filled Syringe Filling & Stoppering Machine
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Pre Filled Syringe Filling & Stoppering Machine
