Umatech Micron Team Odhav, Ahmedabad, Gujarat

It is used for sizing the material particles. Scrrenign is performed with the vibrating effect which is developed with help of vibrating motor and high tension springs. Umatech Vibrating Screen is outstanding for; Robust design and sturdy construction of the screen. Provided with high quality of springs. Available in single deck to five decks for collecting various sizes of material at a time. Covered with proper sheet to minimize the dusting and material loss. Supplied with sturdy perforated or woven type of screen web, depending upon the material to be screened. Welding  kept minimum for easy maintenance.  

This is a mixing machine provided with the arrangement of two z-shaped arms (blades) which blend the mass inside the trough machine in a dough making manner. It has the application to blend or process highly viscous materials such as adhesives, Dyes & Pigments, Food products, Fiber glass, Grease, Polymer plastics, Rubber , Soap, detergents and so on. The necessary additives or other kinds of filler additives can be added and mixed to prepare the required stub. Features; Available in MS, SS-304, SS-316 with or combination of them in material of construction. Available with or without cooling/heating jacketed arrangement. Can be easily discharged the material by tilting by manually or Auto system. Various Blades’ Profile and their Application;

Highly efficient transfer of non abrasive materials from horizontal to vertical. Various Grades of CEMA Construction for Screw Diameters 6”, 8”, 10” , 12” , 16”, 18”, & 20”. All Components are of CEMA standards construction and tolerances. Screws and inside troughs are unpainted. Available in MS, SS-304, SS-316 and GMP model of Construction. Efficient and flexible in design and arrangement. Carbon steel is standard. It can be galvanised for corrosive conditions or stainless steel when required.

The Mill grinds the material coming between Swing-Pendulum roller assemblies and a fixed bull ring. Pulverized material is being swept upward through the air stream to the classifier which allows the desired product size particles enter into to the air separator, while oversize particles returns to the mill grinding chamber. From Air Separator, cyclone, product particle is being separated from air and product is being collected at the bottom of it through air lock valve.System performance is continuously under observation using PLC control system to maintain the efficient grinding takes place with minimal power consumption.Standard size of UMATECH Roller mills Raymond type covers the production capacity 1 to 5 Metric tons per hour @ product particle size ranging from 100 micron to 30 micron subject to the feed material properties.  Feed containing up to the 15% moisture can be pulverized supplying the hot gases during grinding and yield the product 1% moisture with the desired fineness. The complete system is designed and make it customized  and guarantee  the reliable and efficient performance.   STAR FEATURES : Pulverization, Classification and flash drying is in single operation/mill. Best design means lower investment, lower power consumption, low vibration, and low maintenance. Supplied with Pulse Jet type Dust Collection System  for minimal product loss and less dusting problem. Easy replacement of worn out parts. Drive through gear box , optimum power utilization. Sturdy construction lasts longer. All operation are measured and controlled as per  makes the milling system is highly efficient and more productive.   APPLICATION : Generally any kind of material minerals, chemicals,  having up to 5 Mohs Scale hardness,  can be pulverized economically  in UMATECH Roller Mill.  Such as; Lime Stone,  Calcite, Pet coke, Coals, Iron ore , Mn ores, Barites, raw bauxite, clay, gypsum, Magnesite, phosphate rock, iron oxide pigments, sulfur, talc, graphite, and a host of similar materials. Many of the manufactured pigments and a variety of chemicals are pulverized to high fineness on such units. Included are such materials as calcium phosphates, sodium phosphates, organic insecticides, powdered cornstarch, and many similar materials.

Umatech Micron roll crushers are normally used as secondary and tertiary crushers where narrow range of product/particle size required, i.e. 0.5mm to 20mm. Umatech Roll crushers are available in wide range, given below, for satisfying the need of various production capacity and product size. Available in Plain type and toothed/corrugated type rollers surfaces.Working Principle;Two rollers having same or different diameter are rotated towards each other at the same/different speeds. Material is fed between the gap adjusted as perproduct size required. Crushing action takes place mostly shear or pressing the material between two rollers.Features & Benefits; Rings of the rollers are made of mostly wear resistance steel like 13-14% manganese or any other hardened steel, gives longer life of rollers. Arrangement of feeding the material exactly at the centre is provided in order to get best results. As the material is crushed once, when it passes through the percentage of fines is much less. Easy mechanical gap Adjustment between two rollers. Maintenance very simple & capacity wise is economical.  

Umatech Ribbon Blender (also known as U-mixer) is designed for proven agitation action that supplied homogeneous blending with minimal time for dry granuals and powdered materials. In construction, material is charged at the top, port/ports are provided on the top cover. Material discharge height could be adjusted as per your requirement. The critical component of blender is Ribbon and is designed and manufactured in such a way that ensures; wear resistance, corrosive resistance, vacuumed filling and efficient discharge and easy maintenance. Heating / cooling jackets are also provided as per customers' requirement. Available in wide range capacity from 200 to 10000 litres, in MS, SS-304, SS-316 in material of construction. Centrally located material discharge valve provided (optional). Dust proof cover provided on the top.

Umatech Micro Pulveriser is high speed milling machine, which operates at very high speed and size reduction taking place due to constant impacts of hammers on particle materials. It consists of  heavy duty hammers which lined on rotor assembly , which operates at very high speed. Chamber is fitted with wear resistance liners and lower portion is retaining the screen which gives desired particl size of output. Outstanding Features; Very Compact design and lower weight. Quick and Easy Cleaning. Guaranteed Performance. Auto feeder is Provided to maintain the feed rate. Long Life Service. Application;Umatech Micro Pulveriser has wide range of application such as Activated Carbon, Coal, Animal Feed, Fine chemicals, kaoline, Sugar, Gram Flour, Startch Dyes and so on.Classification of Availbale models;

Umatech Micron is one the leading manufacturer and supplier of jaw crushers for the processing & quarrying industries. For primary crushing of medium-hard to very hard material in a bigger size like natural stone/boulder , Umatech Micron offers a wide range of efficient and proven single –toggle (grease-type) and double-toggle (oil-type) jaw crushers.Features & Benefits: Their long life service due to robust construction and a best possible and uniform stress distribution, ascertain by means of the finite element analysis. High through put (production) rate owing to an optimised geometry of the crushing chamber. The deep Jaws provide for a large feed opening with a small nip angle giving increased crushing efficiency and high capacity. Large Cast Flywheels with thick rims provide high inertia. Large Spherical roller bearings protected by a combination of lybrinth and vee-ring seals. Easy mechanical gap adjustment. Heavy duty spherical roller bearing with greasing facilities. Crushing jaws made of high grade (12-14%) Mn steel, check plates made of high strength special steel.

Our pulvisers are of Impact type – versatile grinding unit of solid and robust construction capable of continuous operation of multipurpose grinding mills of soft to medium hard minerals and chemicals. Pulverisers cater the need of the mineral industries to achieve the fineness of the finished product to 60 mesh to bulk passing through 350 mesh, depending on the extent of particular material being handled. Fine grinding is achieved by compression, shear, abrasion, attrition and impact of Hammers on the materials against the replaceable radial liners. High efficiency Cyclone Air Separator is also provided to separate the Pulverised materials from air which is recalculated in the Grinding Chamber to have completed the close circuit grinding action. Excess air coming in the system is bled off through Dust Collector. The system consists of: Auto Feeding Arrangement. High Efficiency Cyclone. Air Separator. Complete Duct Line. Dust Collector with Bags. Anti Vibrating Pads with Adjustable structural rail for motor (oprtional) Impact Pulveriser Star Features: Strong suction Of Centrifugal Blower through Whizzer Classifier. Whizzer Classifier consisting blades with tips tapered to suit the degree of Whizzer Cone, gives better classification Of particle sizes. Easy Adjustment given to control fineness by clamping whizzer blades at a suitable position. Entire wearing portion consists of Grinding Chamber, Whizzer Cone and Centrifugal Blower which are lined with suitable wear resistant replaceable liners to suit the material's hardness and abrasivity. Compact Design & Dust Free Operation. Dynamically balanced all rotating parts t minimizing the friction losses and vibration. Application; Minerals Such as Bauxite, Bnetonite, Gypsum, Calcite, china clays etc. Spices  such as turmeric , wheat etc.,  Herbs, Coconut shell, Wood Saw dust, Marine Feeds Carbon & Graphite, Coal, Coke etc. Pharmaceutical & Herbs raw materials. Chemicals and Pigments, detergents , Ferro Alloys Fertilizers, Fillers, Insecticides, and Pesticides etc.  

Hammer Mill / Hammer Crusher / Lump Crusher;Hammer Mill works on the principle that most materials are crushed, shattered or ground upon heavy impact of hammers/beaters. The material is struck with grouped hammers which are attached to a shaft which rotates at high speed in the chamber. The material is crushed or shattered by the repeated impact of hammers, collisions with the chamber the walls of grinding chamber. Perforated heavy screens and bar grates covering the discharge opening allows the material to exit when it gets desired size, while keeping coarse particles in the chamber for further grinding.Features & Benefits Heavy Screen is attached with it so no further screening/sizing is required Available in MS, SS-304, Ss316 or combination of them material of construction. For Abrasive and Hard materials, High Manganese or any other hardened steel liners and hard faced hammers are provided for longer life of wear spares. Arrangement for easy replacement of Screen. Robust Construction & Lower Power Consumption.

Umatech Gyro Screen is circular in shape highly efficient and robust in construction, which is available in multiple decks for screening the various particle size materials at a time. It is applicable for any dry and wet sieving application. The critical component of the machine is Vibrator motor and is designed and manufactured for long trouble free operation. Available in MS, SS-304, SS-316 or in GMP material of Construction. Easy replacement of Screen Frame Very tightly given Screen cloth gives smooth operation. Perfectly designed so that floor vibration is very less. No clogging of the material into screen. Compact design and easy for carrying. Easy cleaning arrangement. Easy Maintenance.

Drying is the process of removing moisture/combined water from wet material through heating. Umatech Micron’s batch type and continuous (kiln) type dryers are widely used in minerals, chemicals, Food, and pharmaceutical industries.Umatech Batch type dryer is charged once with wet material and kept the closed door as long as desired moisture percentage is removed. In this type of dryer , any kind of fuel can be used such as coal, bio-fuel, wood, furnace oil etc. This process is also known as indirect heating, it is because the material is not contact with the supply of direct heat. i.e. first drum is heated and then wet material. This dryer is particularly used where high moisture percentage is in wet material.This type of dryer has the ability to both mix and dry in one unit offering production benefits that include eliminating the need of handling and interim storage equipment, reducing down time for cleaning and thus reducing production lossed.Umatech Continuous (Kiln) type dryer is typically used in the application of when direct heating to wet material and continuous production is required. Material particle is heated through direct contact of hot air or gases, which is passed along the length of the Dryer(Kiln), dt eliminating the heat losses and fuel consumption that is being used in heating the dryer vessel like in batch type dryer.The selection of the right drying process and dryer design depends on the nature of the materials to be handled here our extensive processing know-how can help ensure customers to select the right equipment for the job; whether that be for the production of a few kilos or multi tonne lots.

Umatech Micron is one the leading manufacturer and supplier of jaw crushers for the processing & quarrying industries. For primary crushing of medium-hard to very hard material in a bigger size like natural stone/boulder , Umatech Micron offers a wide range of efficient and proven single –toggle (grease-type) and double-toggle (oil-type) jaw crushers.Features & Benefits: Their long life service due to robust construction and a best possible and uniform stress distribution, ascertain by means of the finite element analysis. High through put (production) rate owing to an optimised geometry of the crushing chamber. The deep Jaws provide for a large feed opening with a small nip angle giving increased crushing efficiency and high capacity. Large Cast Flywheels with thick rims provide high inertia. Large Spherical roller bearings protected by a combination of lybrinth and vee-ring seals. Easy mechanical gap adjustment. Heavy duty spherical roller bearing with greasing facilities. Crushing jaws made of high grade (12-14%) Mn steel, check plates made of high strength special steel.

General Used to convey the material vertically and exactly useful machine where having space problem. We bring forth a comprehensive range of Bucket Elevators that suits your requirement. Our  Bucket Elevator is extremely durable, easy to handle and highly efficient and made of wear resistant metal bucket that gives longer life. Used to convey the material in powder or granular form. Various Sizes Of Buckets; 4”X3”, 6” X 4” , 8”X5”, 10” X 6” , 12” X 7” . These are standard sizes but we can offer as per your requirement.

We manufacture premium quality of belt conveyors which are effective in transporting a variety of products within plants and project sites. The belt conveyors are made of superior grade materials which are rugged and sturdy. Our belt conveyors can be designed in a variety of belt widths and lengths according to the specific need of applications .

A ball mill, a type of grinder machine, is a cylindrical device used in grinding (or mixing) materials like ores, chemicals, ceramic raw materials and paints. Ball mills rotate around a horizontal axis, grinding is taking place with the heavy balls filled with material to be ground in the ball mill. There are two types of Ball Mills we Manufacture;1. Continuous Type: This type of ball mill provides continuous production in terms of kgs or tons per hour basis. At one end material is fed at controlled feeding rate while at the exit end material is sucked by air attaching pneumatic system or comes out by flotation. It is often provided in complete closed circuit where under sized material is thrown back to feeding end after classifying the particle size through efficient dynamic type classifier.2. Batch Type: Material is being charged into ball mill once and the lid of the mill get closed. The mill is being rotated at certain speed and time as long as desired particle size achieved. Once the material is ground, the lid gets opened and the material is being discharged manually or gravitationally. Ball Mill Shell with suitable liners such as High Alumina, Hyper steel, High Manganese, ceramic liners etc. Grinding medium, balls, of various sizes in diameter made of High Alumina, High Manganese, natural pebbles, hyper steel etc. Continuous Ball Mill System includes blower, dust collector, cyclone, classifier, and necessary duct line. Feeding arrangement with hopers.

Umatech Air Micronisers are type of Air Jet mills suitable for grinding hard and soft materials (of up to a hardness of 10 Mohs) and producing powders generally in the range of 1 to 20 microns. Material is fed into a high-speed vortex, within the shallow grinding chamber, which is created by introducing high-energy air jets through a series of specialist nozzles. Material is ground through attrition within the vortex and is drawn through the central fixed classifier once particles are small enough.Applications: In the field of pharmaceuticals and allied products. chemicals where sterility, easeof cleaning and contamination-free operations areessential. Features And Benefits: Products range from 1 - 20 microns Low operating temperatures enable heat sensitive materials to be processed Suitable for speciality chemicals where sterility, ease of cleaning and contamination free operations are essential Simple construction allows easy clean down No moving parts Manufactured in mild steel or stainless steel (304 /316)  

When material particle size is important for end product performance or further processing air classification offers separation by particle density and diameter into the required fractions or regular screening machines are not satisfying the the accurate classification need, Air classifier comes into the role. Selection of the right air classifier and specification of the most appropriate model is crucial if accurate end product characteristics are required.Umatech Micron has developed two types of Classifier : Whizzer type Classifier and Dynamic type Classifier.Umatech Micron Whizzer type Air Classification is an airstream classifier where the feed material is pneumatically or with screw fed to the unit and is used in the medium to fine range of classifications, 20 - 150 microns, with high separation ration. Umatech Micron Dynamic Air Classification is an airstream classifier where the feed material is pneumatically fed to the unit and is used in the medium to fine range of classifications, 2 -20 microns, with high separation ration. The Umatech Dynamic Air Classifier is frequently operated in closed circuit with ball and table roller mills. Typical application is in the minerals field for; Limestone, quicklime, fertilising lime, bentonite, dolomite, gypsum, quartz and feldspar, silica, ceramics and other chemicals also. Abrasive materials can be processed by wear protecting the internals. The relatively slow speed also helps this. Whatever your powder classification need, Umatech Micron can supply the best solution.