Vacuum Homogenizer Mixer
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Shree Engineering Services is a professional Vacuum Homogenizer Mixer Supplier; our mixers are widely used in the cosmetics, pharmaceuticals, food, and chemicals sectors to manufacture cream, ointment, lotion, and emulsion. Emulsifier Vacuum A homogenizer is a full system for producing viscous emulsion, dispersion, and suspension on a small or big scale. When compared to other types of mixers, homogenizers use the many important functions of vacuum to improve mixing and product handling performance and obtain the best mixing results. Controlling the mixing environment into a vacuum condition not only prevents aeration, which causes mixing blade degradation but also results in void-free end product combinations.
Vacuum Mixer
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Ultra Vacuum Mixer is applicable for a wide variety of viscosity product, i.e. emulsions and semisolid. It integrates mixing, vacuuming, heating, cooling and homogenizing functions into single machine, resulting in a considerably reduction in cycle time. Our range stretches from laboratory model of 10 liters up to production model of 6,000 liters working capacity. Application : Pharmaceutical : Ointment, Cream, Gel, Lotion, Paste Cosmetics : Cream, Gel, Lotion, Mascara, Wax, Lipstick, Sunscreen, Face masks Body Care Products : Toothpaste, Shampoo, Conditioner, Liquid soap Food : Mayonnaise, Ketchup, Sauce, Mustard, Dressing, Jam, Margarine Chemical : Adhesives, Grease, Shoe Polishing, Car Polishing, Lubricants, Household cleaner, Viscoplastics Substance, Lacquer, Putty, Paint
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Vacuum Ultra Mixer
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Planetry Mixer Vacuum Jacketed
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An ideal mixer for creams, ointments, pastes, and liquids, but also for wetted powders in to water jacketed kettle. The sturdily constructed planetary gear can be equipped with various mixing and kneading attachments, made of stainless steel. Depending upon type of the material to be processed, a dough arm, and a mixing paddle. Any material, which sticks to the walls of the kettle, is scraped continuously by the Teflon scrapper, which is shaped to fit exactly the kettle wall. Therefore, homogeneous mixing results in the shortest time. The vacuum jacketed Planetary Mixer is suitable to attach on our Both Main Drive.
PLANETARY MIXER VACUUM JACKETED TYPE
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An ideal mixer for creams, ointments, pastes, and liquids, but also for wetted powders. The sturdily constructed planetary gear can be equipped with various mixing and kneading attachments, made of stainless steel. Depending upon type of the material to be processed, a dough arm, a mixing paddle. Any material, which sticks to the walls of the kettle, is scraped continuously by the Teflon scrapper, which is shaped to fit exactly the kettle wall. Therefore, homogeneous mixing results in the shortest time. The Vacuum planetary mixer is suitable for screwing on main motor drive
Vacuum Jacketed Ribbon Mixer
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Ribbon Mixer – Vacuum Jacketed Type The power [Ribbon] mixer having horizontal half round bowl open on upper side with Vacuum tight top lid and specially designed mixing blade having two stages both right and left hand ribbon type mixing blades. The Bowl can be delivered with a double jacket for cooling or heating with water or Electric Heating system. The left and right hand spiral with upper and lower blade is rotated to circulate the material to be mixed. The half round bowl and spiral mixing blade made out of stainless steel having bowl capacity of 4 kg. And operational capacity of 2.5 kg. [Approx]. Half round bowl can be empty by tilting with the help of tilting handle. This Attachment is Suitable to Attached in our Both SHAKTI Main Drive.
Ultra Vacuum Mixer
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The basis of mixing system of Ultra Vacuum Mixer is a combination of counter - rotating paddle agitator and internal homogenizer. Gate-type agitator with cross baffles rotates in anti-clockwise direction while counter paddle revolves in clockwise direction, generating a disturbance in the normally circular flow pattern and dampen vortex formation. The blades of paddles are pitched to promote top - to bottom flow. In addition, adjustable scrapers are utilized to prevent the build-up of a stagnant film between the agitator and the vessel, and assure efficient heat transfer to product during heating and cooling steps. The speed of the agitator and the counter paddle can be varied separately. Homo disperser, locates at the bottom of the vessel, accomplishes emulsification by physical action and centrifugal forces created by high speed rotation of the rotor. These actions would break up oil phase/ aqueous phase liquid stream into tiny and discrete droplets. Then they will be intensively and continuously mixed by counter - rotating agitator mechanism, and become final products. For versatility of use, interchangeable high viscosity and low viscosity homo disperser heads are provided with the system. Homo disperser speed is adjustable by inverter control. Conical mixing vessel is jacketed for heating / cooling and completely enclosed. All contact parts are stainless steel 316. The vessel is designed to operate under vacuum; mixing and emulsification can then be performed without entrainment of air. A temperature measuring probe, extending directly into the product, allows exact setting of the temperature with a view to process management. For process reproducibility, mixing time, product temperature, agitator speed, counter paddle speed and homogenizer speed can be controlled to the desired condition. Raw material feeding to Prism Vacuum Mixer can be manual through the fully open lid, or completely automatic through vacuum system. Finished product is discharges by manual discharge valve or through special design transfer pump on mobile trolley into product container. Design Features : Designed strictly compliance with the stipulation of cGMP Product contact parts AISI 316 Quality and Non contact parts S.S.304 Quality. Machine compact in designed single base structure to for simplicity in mounting. Top Ultra mixer agitator with extremely efficient shearing force. Contra Movement of the agitator blade means the both anchor stirrer move anti direction. The both agitator having nos. paddle with 45°C Homogenizer located at lowest point in the vessel for internal homogenization. Top lid is mounted with hydraulic lifting device. Integrated vacuum pump and vacuum equipments with manual controls. Tilt able product bowl to discharge product or clean. Top lid having connection for vacuum and charging of the material and visualize window. Manual operated valves Outer agitator is fitted with self pressure adjustment Teflon scrapper and drives through hollow shaft gear box with motor. Centre agitator is having separate drive with gearbox with motor. The scrapper is made from Teflon. Optional Features : A C Frequency Drive with variable speed for main agitator, counter agitator and homogenizer. Mixing bowl with heating / cooling jacket and insulated. Mixing bowl tilting type/ Wheel Mounting / Fixed. Type of Mixing Blade: Single Anchor/Double with contra action/ planetary motion with single /double blade. High speed homogenizer mounting from top/bottom. Safety Features : Emergency stop button Safety vacuum relief valve Limit switch at top lid Over load protection by relay. Semi automatic control system and safety equipments.
Vacuum planetary mixer
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Vacuum Homogenizer Mixer
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Vacuum Emulsion Mixer
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Vacuum Homogenizer Mixer is applicable for a wide variety of viscosity product, i.e. emulsions and semisolid. It integrates with pressure, heating, cooling and vacuum for Agitating, Mixing, Emulgating, Dispergating, Suspending, Homogenizing & agglomeration functions into single machine Agitator Mixer Two low speed agitator; Counter rotating mixer with outer anchor stirrer with self pressure Teflon scrappers and contrs rotating inner paddle blade. Ultra Mixer is a combination of counter – rotating inner paddle agitator and outer anchor agitator, generating a disturbance in the normally circular flow pattern and dampens vortex formation. The blades of paddles are pitched to promote top – to bottom flow. In addition, self adjustable scrapers are utilized to prevent the build-up of a stagnant film between the agitator and the vessel, and assure efficient heat transfer to product during heating and cooling steps.
Vacuum Homogenizer Mixer
550,000 Per Unit
Vacuum Homogenizer Mixer
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APPLICATION & PROCESS : Vacuum Homogenizer Mixer is applicable for a wide variety of viscosity product, i.e. emulsions and semisolid. It integrates with pressure, heating, cooling and vacuum for Agitating, Mixing, Emulgating, Dispergating, Suspending, Homogenizing & agglomeration functions into single machine. AGITATOR MIXER: Two low speed agitator; Counter rotating mixer with outer anchor stirrer with self pressure Teflon scrappers and contrs rotating inner paddle blade. Ultra Mixer is a combination of counter - rotating inner paddle agitator and outer anchor agitator, generating a disturbance in the normally circular flow pattern and dampens vortex formation. The blades of paddles are pitched to promote top - to bottom flow. In addition, self adjustable scrapers are utilized to prevent the build-up of a stagnant film between the agitator and the vessel, and assure efficient heat transfer to product during heating and cooling steps. HIGH SPEED HOMOGENIZER : Toothed rotor/stator type Homo disperser, locates at the bottom of the vessel, accomplishes emulsification by physical action and centrifugal forces created by high speed rotation of the rotor. These actions would break up oil phase/ aqueous phase liquid stream into tiny and discrete droplets. DESIGN FEATURES : Design compliance with cGMP Integrated Cleaning in Place-CIP. Sterilizing In Place-SIP as an Option. Batch Size Available model 10 Liter to 6000 Liter working Capacity. Materials Product Contact AISI 316L. Food Grade silicon rubber for seal. Water Phase Vessel Jacket for heating & cooling. Vacuumize process. Vessel Inside Pressure (-1 /+2 Bar) Heating Jacket Pressure (-1 /+6 bar) Tilting vessel up to 500 Liter. Heating by steam or hot water circulation. Direct cooling with water. Temperature controller & safety pressure Valve. Bottom discharge with valve. Agitator mixer with scrapper Mixing flow top to bottom in vertical axis. Outer Anchor agitator with paddle with 45°C. Inner paddle agitator with 45°C. Teflon scrappers on outer agitator. Scrapper cleanly working on both side. Optimize heat transfer. RPM steplessly with variable speed drive. High speed Homogenizer Toothed Rotor - stator type. RPM steplessly with variable speed drive. High shear & pressurization of the homogenizer. Thus homogenization of high viscosities up to 400.000 mPas. Homogenizer mounted on lower position in the centre of vessel. Can be homogenization in circulation. Top Lid Motorized top lid for lifting & lowering. Safety Interlock process with limit switch. Connection for Vacuum, Charging, Eye glass window, Light glass, CIP,SIP, Pressure gauge & safety valve. Vacuum System Water Ring Vacuum Pump. Vacuum gauge & Vacuum relief valve. Machine Structure Rigid modular structure with AISI 304. Mounting on Anti vibration pad so, No foundation require. Controls & Visualization Electric Controls with digital display. Optional PLC Controls with HMI Touch screen. RPM and Process time entries. Temperature controls- Heat/cool. Vacuum start- Stop. Integrated Data Recording for batch. SAFETY FEATURES Emergency stop button Safety vacuum relief valve & Indicator Gauge. Safety Pressure Valve. Limit switch at top lid
Vacuum Mixer
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Vacuum Homogenizer Mixer is applicable for a wide variety of viscosity product, i.e. emulsions and semisolid. It integrates with pressure, heating, cooling and vacuum for Agitating, Mixing, Emulgating, Dispergating, Suspending, Homogenizing & agglomeration functions into single machine, Two low speed agitator; Counter rotating mixer with outer anchor stirrer with self pressure Teflon scrappers and contrs rotating inner paddle blade.Ultra Mixer is a combination of counter - rotating inner paddle agitator and outer anchor agitator, generating a disturbance in the normally circular flow pattern and dampens vortex formation. The blades of paddles are pitched to promote top - to bottom flow. In addition, self adjustable scrapers are utilized to prevent the build-up of a stagnant film between the agitator and the vessel, and assure efficient heat transfer to product during heating and cooling steps.