Automatic External Vial Washing Machine
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The External Vial Washing Machine is designed to wash the outer surface of round shaped Vials [5ml to 100ml Vials]. This machine washes the outer sides of Vials and eliminates the particles that are formed on the vials, which are previously filled and sealed. Vial external washer machine is fitted with after capper machine is injectable vial external washer machine / injection vial external washer machine, oncology vial external washer machine and aseptic processing lines, speed up to 120vpm , vial surfaces involves the destruction or removal of any possible product residual so as to prevent them infecting the operators and cross contamination between containers and machine, as well. From the infeed Turn Table the vials are fed into the External Vial Washing Machine conveyors. The machine consists of two conveyors on which the vials are properly fed and transported from in feed Turn Table for the washing operation. Two operations are carried out on this machine. First the vials are washed by water jet and then dried by air jet. On the sides of the conveyor a set of spray nozzles are fitted on each conveyor for water jet. One set of knifes blocks are provided on each conveyor for air jet The air is sprayed through this knifes. The Knifes are fitted in a inclined manner which ensures that the air that is sprayed reaches each corner of the vial which are previously washed. After washing and drying the vials are guided to the outfeed Turn Table. Before reaching the outfeed Turn Table a special arrangement is provided to dry the vial from the bottom side. A set of syringes are provided on the sides of each conveyor at the exit end which sprays the air jet on the bottom part of the vial resulting in the drying of the vials This machine is completely operated by PLC. A covering of Acrylic cabinet is provided in the machine which when opened up during the operation immediately stops the supply of water & air and shows the indication with alarm in the PLC.
Automatic External Vial Washing Machine
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Automatic Linear Vial Washing Machine
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AUTOMATIC LINEAR DOUBLE TRACKS VIAL WASHING MACHINE MODEL : AHVW 120, AHVW 60 Operations: • The vial trays are directly un-loaded to the vial tray from which vials directly transfer to the turn-table. • The turn table slowly transfer vials to the linear washing machine in single track or two tracks feed warm, from where vials are automatically come in to invert position. • The synchronized star- wheel places two vials at a time in two tracks indexing chain or one vials in to the single track machine. • The indexing chain positively carries inverted pair of vials through seven sequential washes. • At the end of washing operation vials are re-inverted back into original and collected in the tray. Pumping station: Tank with valve – 3 NOS. SS 316 pump – 3 NOS. S.S. Filter housings and filter cartridges. Change parts: Change over of each vial size contain star wheels, worms, inverters./div> Technical specifications: SS finish gmp model Dimension: 1600mm l >< 800mm w>< 800mm h Electrical: single phase Output: 3000- 4000 vials per hours in case single track machine 6000- 8000 vials per hours in case double track machine
Automatic Linear Vial Washing Machine
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Shree Bhagwati very critically reviewed vial washing operations in the parenteral section and found methods either very primitive or concepts with probabilities or too perfect and highly expensive. Considering above facts, a very imaginative vial washing machine Model SBVW-150 is devised to ensure simple & modular operation, where each individual vial is positively washed with maximum of seven washes. Operation: The Vial trays are directly un-loaded to the vial tray from which it is pushed on to the turn-table. The turn-table slowly and steadily feed vials to the two tracks feed worm, where vials are automatically inverted. The synchronized star-wheel places two vials, one by one to the two tracks indexing chain. The indexing chain positively carries inverted pair of vials through seven sequential washes. At the end of washing operations vials are reinvented back into original position and collected in the tray. Salient Features Very compact, rigid, & modular construction. All contact parts with D.M. water and distilled water of S.S. 316 construction and argon arc welded. The unit built on S.S. square pipe frame and totally encompassed with S.S. coverings in pleasing matte finish to avoid corrosion and ease of cleaning even from inside. The washing section is totally covered with acrylic cabinet and collecting trays ensure total removal of water in the drain or recirculation tank Absolutely simple machine, with only six change parts, which can be changed within few minutes. All exposed parts are of S.S. 304 or hard chrome plated brass for corrosion free long life. The seven sets of nozzle enter into the vials mouth during the washing operation ensuring penetration of washing medias to the core A perfect washing principle. Fixed top nozzles at each washing station ensures external washing of vials at the same time of internal washing. The flow of washing medias stop during the indexing of chain, saving straight 25% on utilities. The system of solenoid valves and optional tanks, pumps and filters is engineered for long trouble free life & fool proof operation. The machine construction allows delivery of vials into a separate room or attach directly with tunnel.