Pugalia Woollen Mills Pvt. Ltd. Karjat, Ahmednagar, Maharashtra

Pugalia Woollen Mills manufacture various types of wool felt plates as per the customer’s specifications and based on application. As an industry leader among global sheet felt suppliers, we offer multiple densities and thicknesses, as well as varying degrees of hardness to serve your specific sheet felt application requirements. General Information : Wool felt sheets consist of highly dense pressed felt. They’re manufactured from high quality natural wool fibers. These fibers are mechanically pressed using heat, moisture and pressure to achieve a specific wool content, density and thickness. Most industrial felt goods come in roll form; however, due to its rigidity and high thickness sheet felt is typically sold in small plates of 1 meter x 1 meter size. To achieve this hardness, the sheet felt is processed to be narrower and shorter in length

Pugalia Woollen Mills double belt ovens are suitable for the production of nonwovens made of recycled fibres’ mixed by binders. The binders can be melting fibers like PP or Bico Pes (thermoplastic fibres) or phenolic powder ( thermosetting binder). The thermobonding by thermoplastic fibres is used for nonwoven in the field of the insulating and mattresses industries. The thermobonding by thermosetting resin is used for nonwoven, for insulation, for automotive felts and for home appliances. For both the thermobonding process, that is with thermoplastic fibres or thermosetting resin, the oven project has the same technological principle We are involved in offering a wide range of Thermobond Cotton Felt to our most valued clients. Our range of Cotton Felt is widely appreciated by our clients which are situated all round the nation. While producing we take care of the quality of the Cotton Felt and make sure that the products is up to the mark and highly effective and useful. Main application areas are Automotive and mattress industry. Because of the excellent properties and advantages wool felts are used in many different industries, for example for sealing purposes, as cushioning felt and as lubrication felt as well as for sound insulation in vehicles or as primer felt.

GSM : 500 - 3000 GSM

Thickness : 5 mm to 30 mm

Color : Blue and Mixed Red

Capacity : 50 tons

PUGALIA is a quality supplier of nonwovens in India. With a brand new set up of needle punched nonwoven technologies we are your right source for quality goods. We have state-of-the-art line to produce needle-punched fabrics for applications like automotive carpets, headliners, exhibition carpets, filtration products etc. We can produce materials in 2.4 m width and 180 to 500 gsm in white as well as various other colors as per client’s requirement. The basic fibers we can use in the process range from PET, PP and low melt fibers. Product Description : Fabric for air filtering is also named as polyester needle-punched felt with features of high porosity degree, Good air permeability, High dust-collect efficiency, Excellent resistance to tensile stress and long working life etc. The highest resistant temperature is up to 150 degree Celsius. Widely used in making of pre-filter, Medium efficiency filter and pocket filter. From Transport filtration to HVAC products our nonwovens are used in almost all segments. The fabrics are also used for oil filtration in liquid filtration and as a pre-filter in many automotive filter plants.

Roll Length : 100 meter to 200 meters depending upon GSM

Density : 80 GSM to 1500 GSM is used in filter application

Color : White and Black

Needle punched felt refers to felt that is made by verticallyneedling crimped fibers together so they become interlocked to achieve a desired thickness and density. Needled felt is commonly made from wool, synthetic, and other re-processed fibers in a dry mechanical method. By contrast, pressed felt uses steam and mechanical action. The fiber orientation of needled felt lays vertically, while pressed felt fibers lay horizontally, when viewing the felt at the cross section. Surface finishes can be plain (loomed state), calendared, or singed.From our extensive range of products, we are indulged in manufacturing, exporting and supplying a qualitative range of Needle Punched Felt. Provided felt is manufactured by utilizing top grade polyester fibers and innovative technology under the guidance of our professionals. It is widely used for lining and packaging applications in various industries. Apart from this, the offered Needle Punched Felt can be availed from us at pocket-friendly prices. 2.5 mtr wide DILO GMBH German Looms (Pre Needle Post Needling) 2 mtr x 2.5 mtr Horizontal Crosslapper (Bhostalo, Spain) 2.5 mtr Accumulator 2.5 wide Automatic online Horizontal & traverse cutter 2.5 mtr Bhostalo Winders Lamination & Cutting Station Chemical Treatment Station Compact Presses    

Thickness : 1 mm to 30 mm

Mattress felt is a product manufactured and compounded by textile recycled materials, which are punctured, producing a nonwoven material, without weave or scheme. It is mostly utilized to isolate the foam from the spring inside of bedsand furniture, to provide higher durability and comfort. Other important uses of this material are noise or temperature isolation, systems of pipes, air conditioning, etc. It is also utilized to manufacture blankets for horse saddles.With the support of our proficient workforce, we are regarded as one of the prominent manufacturers & exporters of Mattresses Felt. An exclusive range of felt material available with us is used for making mattress, rugs and camping beds. We thoroughly test these materials to ensure their softness, durability and longer life. Non Woven for Mattresses is available in various quality ranges at cost effective prices to meet huge demand of our patrons in the market. In Pugalia Felt Facility, we manufacture too many different types of "FELT" as "HARD FELT", "ULTRA HARD FELT", "MEDIUM HARD FELT", "SOFT FELT (BLACK)", "JUTE FELT (FELT WITH JUTE BACKING)", "SOFT COTTON FELT (WHITE)", "HARD COTTON FELT(WHITE)", "ORIGINAL WOOL FELT" with different range of qualities, compositions and weights for Mattress and Sofa Manufacturers. Furthermore, Felt also can be manufactured according to required specifications by customers. We have the ability of manufacturing “FELT” between 300 gram/m² - 2000 gram/m² with advanced and highest technology machinery production lines. Felts are manufactured by thermo bonding system. ( Bonding of fibers by low melt fibers like polypropylene or polyester bicomponent.) Pugalia Felt can be supplied to the customers as a “Cutted Dimension” as well as a “Roll”. In Felts with Cutted Dimension, we have different range of dimensions and also dimensions of Cutted Felt can be arranged according to customer demands. Felts with Cutted Dimension are packed as a bale and the bales are wrapped with Jute Packing as 250 pcs. Felt in each bale. In Felts with Roll, the roll width can be arranged between 150 cm – 220 cm and the roll length can be arranged between 20 meter – 40 meter. We have also the ability of arranging roll width and roll length according to customer demands. The rolls are wrapped with HDPE Packing. In Pugalia Felt Facility , we supply the highest quality "FELT" with checking for quality control at every manufacturing step in individual laboratories of each division.

Felt washers are made from tough, industrial quality fibers that are felted to form a durable cushioning material. When used between spacers, felt washers provide advantages such as load distribution, insulation, lubrications and light sealing. They also serve to protect installation surfaces by functioning as a soft, flexible barrier. Felt washers can be stamped in a wide range of sizes and thicknesses. You can specify them from our catalog and instantly submit an RFQ to get a quote.   We manufacture felt washers in a range of dimensions and thicknesses. Felt washers are typically used to create oil seals or filters in engines, such as are required in classic car restoration. Our felt washers are manufactured from an industrial grade felt, which is absorbent and helps to keep the surrounding area free of oil. Washers can be produced to the tolerances and shape that you require. We offer our customers complete material certification and traceability. Our quality system even allows for customers to control how their parts are manufactured. Felt Washers and Rings can be punched by using the below give material and specifications :

Thickness : 2 mm to 20 mm

Color : White, Grey and Black

Pugalia Woollen Mills manufacturers a wide range of felt strip. Felt strip can be supplied plain or adhesive backed to aid in application. Felt strip can be supplied in a huge variety of grades and densities dependant on their application. Over the past few years Pugalia have invested heavily in new, state of the art, slitting equipment allowing them to produce felt strip for a vast range of different industries which include steel, construction, musical, electronics, and automotive trades. Pugalia also has the facility to apply a self adhesive backing to any felt strip product we produce. Furthermore, felt can be supplied as strip in low, medium and high densities dependant on customer requirements. Felt is predominantly available in a white colour, but Natural Grey and black felt strips are also manufactured if requested. Our stripping facilities allow us to produce felt in coils to any given length and from widths of 3 mm upwards and thicknesses of up to 30 mm. Furthermore, most base materials are held in stock and therefore our felt strip products can be turned around immediately. Cut to Specifications : Our stripping is available in a variety of S.A.E. and DIN felt grades and materials. Simply provide us with your required dimensions and we will cut to your specifications. Cut to Various Thicknesses : Felt Stripping can be cut into 2 mm to 30 mm thicknesses for a variety of densities and materials. Felt stripping is available in 3 mm to 500 mm widths.   Adhesive Backing : Felt stripping is also available in adhesive backing for a variety of felts. Self-adhesive felt rolls are most commonly used to protect delicate surfaces such as flooring, laminate, wood, floors and smooth surfaces on furniture to scratch. Specific transfer tape can be applied upon request.

Is manufactured by blending, pressing, milling and drying, to produce a non-woven homogenous mat of fibre, which can exhibit a wide variety of properties depending on the final hardness, thickness and blend of wool used in its make-up.   Woollen felts are produced by applying heat, moisture and compression to the fibres, allowing them to fuse together naturally without any bonding agent. They are measured by density in gram per cubic centimeter. Wool fibres have small scales on the surface. This allows the fibres to become intertwined through the controlled application of heat, moisture and pressure. In this form the material can be cut, formed, drilled, turned and shaped to produce the required part. We are in technical Collaboration from M/s Krafft Goebel Machinenfabrik GMBH, Germany for its fulling felts range of products with machines like : Latest Pilgrim Step Roller Fulling Machine Fulling Machines (6) Refulling Machines - for high compactness & felt Plate manufacturing BWF Germany Hardening Machines (3) Befama Carding Machines (3) Truetzschler Blow Room Precision Shearing & Cropping Machines from Vollenveider Precision Slitting Machines Mahlo Based thickness Checking Station.   OUR Felt Rolls Advantages: We take special care in the production of wool felt making and always focus on: Homogenous Thickness Uniform Density Minimum VM and contamination Core hardness and compactness Consistent Quality

Wool felt Plug is a very useful felt component with various applications. We are one the well established manufacturer of wool felt plugs in India making this product from many years. Pugalia Woollen Mills is the foremost producers of felt plugs in the world. This is due to two prime advantages:- Unlimited selection of wool felt and synthetic felts.- State of the art converting capabilities with some of the largest and fastest machines available.   You can order felt plugs of most any density, any diameter, and any height. Our most popular densities and thickness in felt plugs are : Soft felt plug - 0.18 to 0.22 gm/ccm - 18 mm to 20 mm Medium felt plug - 0.25 to 0.30 gm/ccm - 18 mm to 25 mm Firm felt plug - 0.30 to 0.38 gm/ccm - 18 mm to 25 mm The most common application for a felt plug is for removing debris from the interior of steel tubing. An exciting new addition to our felt plug line combines felt and an abrasive material to scour and de-burr inside tubes. Felt wads are also used for gun barrel cleaning. Helps remove the black powder and unwanted residue that would hinder the accuracy of gunshot.  

We are a unique name in the industry to provide our precious clients an exclusive range of Wool Felt Pad. The provided wool felt pad is widely used for saddle purposes, tannery and other furnishing applications, decorating gifts and mounting and padding applications. This wool felt pads are made by our skilled professionals using the finest quality woolen material and high-tech machines in compliance with the set industry standards. Offered wool felt pad is highly appreciated by our clients for its tear resistance and impeccable finish. Features : Smooth texture Tear Resistance Impeccable Finish Applications : Saddle purposes Tannery and other furnishing applications Decorating gifts Mounting and padding Stamp Pads Duster felt We are also the leading supplier of felt pads for steel industry. Currently we are supplying our felt in various different sizes and densities to all the major steel companies in India and expert also. We understand the application of felt in the steel service centers and we cut felt pads as per the sizes given by them. Detail : Major thickness required in Steel Centers: 10 mm to 20 mm Density required: 0.36 to 0.50 gm/ccm Color: Natural White and Grey

We manufacture and supply high quality felt gaskets for many industries and many different applications. Felt Gasket offered can be made available by us in different finish configuration choices to pick from so as to match up with the specific end process needs as demanded by the customers. Our expertise lies in making these gaskets available in different hardness, thickness, colors, densities. and other options to pick from. Some of its features include option of synthetic felts, woven or nonwoven felts among others; available with plain/adhesive-backing support; can be made available in die cut shapes as demanded by customers; choice of different thickness.Felts due to its properties of elasticity ; absorption of the liquids and their release later on serves as an excellent reservoir for the thickest viscous liquids and has found large application as sealants in Railways, Kilns, electric motors for non-stop continuous working life. Its low frictional capabilities have made it popular in a large number of mechanical applications. Luminaries' seals are also popular for grade protection. Industrial felt gaskets are generally made from two materials, wool or polyester or a combination of both. Wool is a versatile matted material enabling it the unique ability to cushion, retain its resilience under pressure and seal out dust and provides an excellent medium for carrying oil. The most common parts that felt is used for is: felt gaskets, seals, washers, strip, discs, spacers, vibration mounts, wipers, oil and grease retainers , dust and fuel filters and wicking pads.

Thickness : 2 mm to 20 mm

Color : White, Grey and Black

Density : 0.16 to 0.45 gm/ccm

Pugalia felt has specialized in custom part cutting since 1990 serving a wide range of industries. Popular uses include floor protectors, architecture, high-end felt buffs, jewelry polishing. Glass Polishing. Metal Polishing, Lubrications, bearing sleeves, Neuclear Tubes cleaning, Railway Locomotive, fashion products, metal and aluminium parts to bearing seals, and aerospace technology. In - house conversion capability of pressed wool felt sheets into desired shape & size has resulted in producing economical products. We excel in speciality die cutting and felt profile can be tailored to the individual’s drawing and specifications. We facilitate our clients with a superior quality range of Gaskets Washers & Fabricated Parts. Our organization is capable of precision die cutting, stamping, and shearing. In addition to this, we also specialize in skiving, slitting, stripping, assembling, stitching, coating, winding, wicking and complete in house tool room for die making. Furthermore, these washers and other parts are capable of withstanding extreme working conditions. Because of the excellent properties and advantages wool felts are used in many different industries, for example for sealing purposes, as cushioning felt and as lubrication felt as well as for sound insulation in vehicles or as primer felt.     High Compacting Hammers Mills Slitters Cutting Machines Hydro Pneumatic Presses Hand Presses Hydraulic Press Profile Cutters Splitting Station Coating & Lamination Station Precision Lathes Complete Tool Room for Die