jacketed reactors
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The systems are available with different options, depending upon their size & their utility. Our Technical Department will glad to assist you in finding a suitable solution for your process requirement. 1. Stirrer Drive: Non-Flameproof or Flameproof Motor, 192 RPM with speed regulator. 2. Stirrer material of construction: Glass or PTFE Lined. 3. Stirrer shape: Glass Impeller Stirrer with PTFE Blades, Vortex Stirrer, propeller stirrer & anchor stirrer. 4. Stirring Assembly: Stirring Assembly with bellow seal or with mechanical seal. 5. Supporting Structure : Carbon Steel, Epoxy coated Carbon Steel, Stainless Steel 304 & Stainless Steel 316. 6. Closing Valve: Drain Valve or Flush Bottom Outlet Valve.
LIMPETED AND JACKETED REACTORS
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Minimum ID 100mm to Maximum ID 3500mm Minimum Ht 500mm to Maximum Ht 6000mm Capacity up to 40 KL Limpet Coil – Single Turn & Double Turn Inside Heating or Cooling Coil Support Type – Skirt, Bracket & Leg. Material of Construction : MS, SS316, SS316L & SS304. Joint Efficiency : 0.85 / 1.0 Surface finish Internal & External : Buffing up to 300 Grit. Finishing : External Surface Painting, Send Blasting & Painting. Assembly with Hollow & Solid Shaft. Offer Agitator viz. Anchor, Turbine, Propeller, Mig, Hydrofoil, Helical etc. Providing Single & Double Mech. Seal with heavy duty Lantern Supports Design Code : ASME Section VIII for Vessel Fabrication & Section IX for Welding qualification.
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SIGMA CLASS GLASS JACKETED REACTOR DESIGN
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SIGFOLDI – JACKATED® ( First time in world’s glass ind.) is manufactured with 100% folding design up to a nominal capacity of 200 Ltr. Which is registered under Patents Registration No.: 207576. It is a system of two concentric vessels held together by flange and seal arrangement. The end flexible seals absorb the different expansion levels and prevent high stresses of the inner component and the jacket by allowing the movement flexibility between two due to thermal expansion. Fused Jacketed Glass Reactors are at a huge disadvantage in case of damage to the system due to mechanical impact are not repairable and have to be discarded. While in our system, if per chance the inner vessel or outer vessel get damaged either is replaceable adding to the longevity of the equipment. All our reactor systems are designed to keep L/D ratio within standard limits. Because of being a two component i.e. Vessel and Top cover agitators can be designed for the maximum sweep for better mixing & turbulence with no vortex formation by very effective second stage pitched blade agitator.
Limpet Jacketed Reactor
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reactor - chemical reactor: prakash is one of the leading manufacturer, supplier & exporter of reactor, chemical reactor, pharmaceutical reactor in india. reactor, unlike mixing tanks, are totally sealed from the atmosphere. Mixing tanks are designed to disperse two or more chemicals together. reactor on the other hand, allow the chemicals inside to go through a reaction phase which ultimately produces new and different chemical properties. limpet jacketed reactors : half-pipe jacketing provides very good heat transfer by allowing high flow rates. It is best suited for high temperatures and pressure applications utilizing hot oil or other high temperature media. Half-pipe is formed from a continuous coil and is "wrapped" around the vessel exterior in single or multiple zones to provide greater latitude for process capabilities. We use a 180 - degree half-pipe configuration that minimizes pressure and increases fluid velocity. jacketed reactors : also known as open jacket, conventional jacketing is a secondary external shell wrapped around the primary vessel to provide a space for heat transfer fluids. We add a spiral formed internal baffle to direct the heating media around the vessel form the inlet to the out. Conventional jacketing is best used on smaller diameter vessels. limpet jacketed reactors - jacketed reactors - reactors - chemical reactors - reactor - pharmaceutical reactor.
jacketed reactors
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Jacketted Reactor Jacketted reactors are similar to glass lined reactors with provision for heating by steam/thermic fluid through the jacket. Transparency permits to visibility.Features like thermometer pocket, motor-driven stirrer, gas sparger etc. are incorporated as per requirement. A baffle battery consisting of 4 baffles can be mounted inside. Assemblies like Simple Distillation Unit, Reaction Distillation Unit, Fractional Distillation Unit etc.can be installed above these reactors if required. UnitCat. Ref. ReactorCapacity DN JacketHTA M2 VapourNozzle JR5 5 L 150 0.15 0.35 JR10 10 L 225 0.20 0.50 JR25 25 L 300 0.30 1.50 JR50 50 L 400 0.60 1.50