Rotocone Vacuum Dryer Dealers in Ankleshwar Gidc, Ankleshwar

• Size: Lab to Commercial
• Thickness: As per CoralPT standard
• Name: RCVD
• MOC: SS304/SS316/HastAlloy

Roto cone Vacuum Dryer (RCVD) also called Rota Cone Vacuum Dryer is suitable for drying of materials which cannot resist high temperature, Material which are easily oxidized, volatile materials which should be retrieved, materials strong irritant and poisonous in nature.  Roto-cone dryer with improved technology integrates during operation under vacuum. The roto cone dryer facilities, enhanced drying efficiency, low-temperature operation, and economy for the process of total solvent recovery. It helps cGMP-based working by achieving optimum dust control while offering advantages of efficient charging and discharging of materials. The drying unit equipped with lump breakers initially breaks large lumps and subsequently powders them (in a single cone). The rotary action of the dryer together with the mechanical action of the breaker cuts down drying time and gives a lump-free product.   Vacuum dryers offer many benefits including: Unsurprising and Repeatable result. Dehydrated Temperature responsive Products -since all fluid vaporize at a lower temperature at condensed pressures, it is probable to vaporizes the fluid at very low temperatures. Concentrated Energy – because the vanishing of the fluid under vacuum occurs at a much diminish temperature; the temperature discrepancy is augmented with no raise the temperature. Protected for Friable goods – The low speed at which falls down dryer function, immediately a few revolutions per minute, makes Roto cone Vacuum Dryers (RCVD) perfect for subtle and friable solids such as agglomerated solids, macromolecules, or crystals. More absolute release – different agitated dryers, Roto cone Vacuum Dryers (RCVD) have an extremely modest exterior area and no protester to trap product. The easy unhindered 45-degree cone allows all goods to liberally release. Low Cross blemish – since there is only one stirring part, the tumble dryer is an intrinsically easy and clean intend, which improves surrender and abridged cross blemish. Without difficulty clean – The straightforward interior plan is perfect for maintenance with a solitary spray bar. Effortlessly inspect internal – All surfaces of the Roto cone Vacuum Dryer (RCVD) can be inspected from one vantage direct – the loading emerges. Avoid corrosion – The Roto cone Vacuum Dryer (RCVD) is perfect for avoiding corrosion of substance and with the adding of a motionless gas washout, oxygen free surroundings can be maintained. Design is cGMP - Current Good Manufacturing Practices compliance. All contact parts AISI 316 & non contact parts AISI 304. PLC & Colour Touch Screen MMI along with printing, 21CFR part 11 and SCADA compatibility for Intelligent process control and safety Flame Proof construction can be provided upon request. In Compliance with FDA regulations. Rounded Internals / corners and angles of Dryer Inner shell/cone and contact parts in SS316 Heating (H.W./Stream) Jacket in SS304 Insulation with the jacket in SS304 Cyclone separator in SS304 Drive unit enclosed with SS Covers Provision for nitrogen purging Digital temperature indicator (FLP) at hot water inlet and outlet Temperature and vacuum gauges (Dial type on cone) Safety guard with limit switch. Pulse-jet type dust filter is provided inside the cone Butterfly valve at the discharge Positioning wheel for cone Drive: Gearbox and motor direct coupled and box to cone drive shaft chain drive/Bull gear and pinion. lab Model to Production Models Validation documents provided like DQ, IQ/OQ, FAT/ SAT OPTIONALS: Digital temperature controller (FLP) with a pneumatic valve at the hot water inlet. Lump breakers on the cone with FLP motor and dry mechanical seals  

Rotocone Vacuum Dryer (RCVD) is suitable for drying of materials which cannot resist high temperature, material which are easily oxidized, volatile materials which should be retrieved, materials which are strong irritants and poisonous in nature. RCVD with the improved technology integrates during operation under vacuum. The Rotocone Vacuum DryerRCVD facilitates enhanced drying efficiency, low temperature operations and economy of process by total solvent recovery. It helps cGMP based working by achieving optimum dust control, while offering advantages of efficient charging and discharging of materials. The drying unit equipped with lump breakers initially breaks large lumps and subsequently powders them (in single cone). The rotary action of the dryer together with mechanical action of the breakers, cuts down drying time and gives a lump free product.  We are one of leading manufacturer of Rotocone Vacuum Dryer in Ankleshwar, Gujarat, India. Supplier ofRotocone Vacuum Dryer in Ankleshwar, Gujarat, India.

We are leading Manufacturers of Rotocone Vacuum Dryers, Exporters of Rotocone Vacuum Dryers. It is suitable for drying the material which can not operate at low Temperature easily oxidized, poisonous in nature. It operates at low Temperature efficiently under vacuum. Rotocone Vacuum Dryer is very economical by total solvent recovery. Features of Rotocone Vacuum Dryer : Low drying temperature, fast drying. Uniform drying. Easy to clean internal surface. Continuous vacuum maintenance during process. Dust filter is provided to filter solid particles Suitable size condenser; Receiver is provided for solvent recovery. Cyclone separator to recovery the solid particle.

We are leading manufacturer of Rotocone Vacuum Dryer in Ankleshwar, Gujarat, India. Rotary vacuum Dryer or Paddle Dryer is used to obtain dry Powder from wet cake or solutions. The efficiency is very high and the operating costs are low compared to other types of dryers. It is a closed system in which hot water, steam, or hot fluid is used as a heating medium in the jacket, in the hollow paddle and in the hallow shaft. Dust collector, condenser, receiver and vacuum pump are part of the system. The continuous agitation by means of heated rotating paddles and minimum clearance between scrapers and heated walls provide a good heat transfer to the wet feed. This results in the solvent/moisture evaporating off and renders the wet material dry, to the required degree. The vapors formed are removed by means of vacuum. Absence of large air flows virtually eliminates dust problems and also the energy consumption remains low.     Some of the salient features of a Rotary vacuum paddle Dryer made by us are described below FEATURES OF ROTOCONE VACUUM DRYER : Common base frame is unique to this system. This eliminated the need of foundation cost and reduces the maintenance cost. Drying optimization, this is done by means of external and internal heating. External heating is by means of jacket or limpet coils, while internal heating through a hollow shaft and a set of hollow paddles. Hallow paddles are provided with scrapers having very low gap from wall to maximise heat transfer. Scrapers move material to all parts of the dryer and also help in discharging the material. The hollow rotating agitator shaft imparts heat to the product, scrapes the shell wall ,tumbles the product for maximum heat transfer and discharge product when required. The large heat transfer area available on the wide paddles and hollow shaft give maximum heat transfer efficiency to the product. Mechanical seals at Shell ends/Stuffing Box. The vessel is well design to take temperature stresses during vacuum drying. Low power consumption by the use of helical bevel gear box. Special floating bearing design to combat temperature stresses. To remove the condensate formed by steam heating in the hallow shaft, Special rotary joints are also designed to introduce heating media in the hollow shaft. Product Filter is very efficiently used to arrest valuable product carried away with the vapours in a filter bag The arrested product particles are thrown back into the dryer by reverse flow of pulsating air.Generally the product filter are heated to avoid condensations of vapors in the filter bag. User friendly discharge valve design provides vacuum tight closing when the material is processed and quick opening lever facilities filling of bags when material discharge and packed. Breaker bars are incorporated in the RVPD to break the lumps where the product forms lumps during drying. Insulation with Cladding will provided on heating jacket/Limpet coil.

RCVD suitable for drying of materials which cannot resist high temperature, material which are easily oxidized, volatatile materials which should be retrieved, materials strong irritant and poisonous in nature. The rotocone dryer with improved technology integrates during operation under vacuum. The rotocone dryer facilitates enhanced drying efficiency, low temperature operation and economy of process by total solvent recovery. It helps cGMP based working by achieving optimum dust control, while offering advantages of efficient charging and discharging of materials. The drying unit equipped with lump breakers initially breaks large lumps and subsequently powders them (in single cone). The rotary action of the dryer together with mechanical action of the breakers cuts down drying time and gives a lump free product. OUR MANUFACTURING CAPACITY OF RCVD IS AS PER BELOW LIST

Low drying temperature, fast drying. Uniform drying. Easy to clean internal surface. Continuous vacuum maintenance during process. Dust filter is provided to filter solid particles. Suitable size condenser; Receiver is provided for solvent recovery. Cyclone separator to recovery the solid particle.

Roto Cone Vacuum Dryer is suitable for vacuum drying of materials which need to be dried at lower temperatures to avoid oxidation. The RCVD can also be equipped with lump breakers for breaking larger lumps. This machine incorporates the principles of reduced drying time, reduced exposure to product,easier cleaning and continuous closed vacuum system.

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