Vacuum Dryer Dealers in Ankleshwar Gidc, Ankleshwar

• Size: Lab to Commercial
• Thickness: As per CoralPT standard
• Name: RCVD
• MOC: SS304/SS316/HastAlloy

Roto cone Vacuum Dryer (RCVD) also called Rota Cone Vacuum Dryer is suitable for drying of materials which cannot resist high temperature, Material which are easily oxidized, volatile materials which should be retrieved, materials strong irritant and poisonous in nature.  Roto-cone dryer with improved technology integrates during operation under vacuum. The roto cone dryer facilities, enhanced drying efficiency, low-temperature operation, and economy for the process of total solvent recovery. It helps cGMP-based working by achieving optimum dust control while offering advantages of efficient charging and discharging of materials. The drying unit equipped with lump breakers initially breaks large lumps and subsequently powders them (in a single cone). The rotary action of the dryer together with the mechanical action of the breaker cuts down drying time and gives a lump-free product.   Vacuum dryers offer many benefits including: Unsurprising and Repeatable result. Dehydrated Temperature responsive Products -since all fluid vaporize at a lower temperature at condensed pressures, it is probable to vaporizes the fluid at very low temperatures. Concentrated Energy – because the vanishing of the fluid under vacuum occurs at a much diminish temperature; the temperature discrepancy is augmented with no raise the temperature. Protected for Friable goods – The low speed at which falls down dryer function, immediately a few revolutions per minute, makes Roto cone Vacuum Dryers (RCVD) perfect for subtle and friable solids such as agglomerated solids, macromolecules, or crystals. More absolute release – different agitated dryers, Roto cone Vacuum Dryers (RCVD) have an extremely modest exterior area and no protester to trap product. The easy unhindered 45-degree cone allows all goods to liberally release. Low Cross blemish – since there is only one stirring part, the tumble dryer is an intrinsically easy and clean intend, which improves surrender and abridged cross blemish. Without difficulty clean – The straightforward interior plan is perfect for maintenance with a solitary spray bar. Effortlessly inspect internal – All surfaces of the Roto cone Vacuum Dryer (RCVD) can be inspected from one vantage direct – the loading emerges. Avoid corrosion – The Roto cone Vacuum Dryer (RCVD) is perfect for avoiding corrosion of substance and with the adding of a motionless gas washout, oxygen free surroundings can be maintained. Design is cGMP - Current Good Manufacturing Practices compliance. All contact parts AISI 316 & non contact parts AISI 304. PLC & Colour Touch Screen MMI along with printing, 21CFR part 11 and SCADA compatibility for Intelligent process control and safety Flame Proof construction can be provided upon request. In Compliance with FDA regulations. Rounded Internals / corners and angles of Dryer Inner shell/cone and contact parts in SS316 Heating (H.W./Stream) Jacket in SS304 Insulation with the jacket in SS304 Cyclone separator in SS304 Drive unit enclosed with SS Covers Provision for nitrogen purging Digital temperature indicator (FLP) at hot water inlet and outlet Temperature and vacuum gauges (Dial type on cone) Safety guard with limit switch. Pulse-jet type dust filter is provided inside the cone Butterfly valve at the discharge Positioning wheel for cone Drive: Gearbox and motor direct coupled and box to cone drive shaft chain drive/Bull gear and pinion. lab Model to Production Models Validation documents provided like DQ, IQ/OQ, FAT/ SAT OPTIONALS: Digital temperature controller (FLP) with a pneumatic valve at the hot water inlet. Lump breakers on the cone with FLP motor and dry mechanical seals  

• Country of Origin: India
• Weight: 100Kg
• Voltage: 440V
• Condition: New
• Usage: Pharmaceutical Industry
• Material: SS
• Power Source: Electric
• Warranty: 1 Year
• Automatic: Semi Automatic
• Phase: Three Phase
• Color: White
• Finishing: Polished
• Display Type: Digital
• Motor Power: 10HP
• Dryer Capacity: 60-100Kg Per Batch
• Specialities: Fine Finish
• Overall Dimension: 1500X1300X2100mm
• Batch Size: 100kg

We are leading manufacturer of Rotocone Vacuum Dryer in Ankleshwar, Gujarat, India. Rotary vacuum Dryer or Paddle Dryer is used to obtain dry Powder from wet cake or solutions. The efficiency is very high and the operating costs are low compared to other types of dryers. It is a closed system in which hot water, steam, or hot fluid is used as a heating medium in the jacket, in the hollow paddle and in the hallow shaft. Dust collector, condenser, receiver and vacuum pump are part of the system. The continuous agitation by means of heated rotating paddles and minimum clearance between scrapers and heated walls provide a good heat transfer to the wet feed. This results in the solvent/moisture evaporating off and renders the wet material dry, to the required degree. The vapors formed are removed by means of vacuum. Absence of large air flows virtually eliminates dust problems and also the energy consumption remains low.     Some of the salient features of a Rotary vacuum paddle Dryer made by us are described below FEATURES OF ROTOCONE VACUUM DRYER : Common base frame is unique to this system. This eliminated the need of foundation cost and reduces the maintenance cost. Drying optimization, this is done by means of external and internal heating. External heating is by means of jacket or limpet coils, while internal heating through a hollow shaft and a set of hollow paddles. Hallow paddles are provided with scrapers having very low gap from wall to maximise heat transfer. Scrapers move material to all parts of the dryer and also help in discharging the material. The hollow rotating agitator shaft imparts heat to the product, scrapes the shell wall ,tumbles the product for maximum heat transfer and discharge product when required. The large heat transfer area available on the wide paddles and hollow shaft give maximum heat transfer efficiency to the product. Mechanical seals at Shell ends/Stuffing Box. The vessel is well design to take temperature stresses during vacuum drying. Low power consumption by the use of helical bevel gear box. Special floating bearing design to combat temperature stresses. To remove the condensate formed by steam heating in the hallow shaft, Special rotary joints are also designed to introduce heating media in the hollow shaft. Product Filter is very efficiently used to arrest valuable product carried away with the vapours in a filter bag The arrested product particles are thrown back into the dryer by reverse flow of pulsating air.Generally the product filter are heated to avoid condensations of vapors in the filter bag. User friendly discharge valve design provides vacuum tight closing when the material is processed and quick opening lever facilities filling of bags when material discharge and packed. Breaker bars are incorporated in the RVPD to break the lumps where the product forms lumps during drying. Insulation with Cladding will provided on heating jacket/Limpet coil.

Vacuum Tray Dryer offered comprise precision designed and highly functional range of Vacuum Tray Dryer(VTD) that find suitability in drying of thermal sensitive materials under higher temperature. Coming with possibility of sterilization prior to drying process, these static vacuum dryer eliminates configuration damages of drying materials and are suitable for use in industry sectors like pharmaceutical, chemicals and foodstuff. The vacuum shelf dryer when combined with solvent extraction system, ensures that almost all of evaporating vapors is recovered and condensed in to a receiver. On completion of the drying, the product can be cooled by circulating of cooling water through the heating plates. To void retrograde condensation the cabinet walls are indirectly preheated by the heating plates. Next, the product is introduced and heated at atmospheric pressure. Only after all individual product trays reach the same temperature the cabinet is evacuated and drying can start.  We are one of leading manufacturer of Vacuum Tray Dryer in Ankleshwar, Gujarat, India. Supplier ofVacuum Tray Dryer in Ankleshwar, Gujarat, India.  

• CAPACITY: MODEL
• 6 Tray: ME VTD 6T
• 24 Tray: ME VTD 24T
• 48 Tray: ME VTD 48T
• 60 Tray: ME VTD 60T
• 96 Tray: ME VTD 96T

Vacuum Tray Dryer (VTD) is suitable for drying of thermal sensitive materials easily resolved, polymerized of deteriorated under higher temperature. Sterilization can be conducted prior to the drying process, during which no matter is allowed to enter the product. Static vacuum dryer eliminates the configuration damage of the drying materials therefore widely used in pharmaceutical, chemicals and foodstuff etc. OUR MANUFACTURING CAPACITY OF VTD IS AS PER BELOW LIST.

Prakash is one of the leading manufacturer, supplier & Exporter of Vacuum Tray Dryer in India. FUNCTION : Vacuum Tray Dryers are used mainly for drying of high grade, temperature and oxygen sensitive products. Highly suitable for drying hygroscopic substances, which are dried to very low residual moisture, content level. Frequently vacuum drying cabinets are the sole possibility for drying lumpy, glutinous products or products of low pomposity. CAPACITY OF VACUUM TRAY DRYER : Standard models range from 6,12,24,48 to 96 trays.     Features of Vacuum Tray Dryer : All contact parts are made out of SS304 / SS316 / SS316L quality material in GMP models and mild steel externals with stainless steel internals in standard model Hollow pad type heating shelves which are easily removable for maintenance Condenser and condensate receiver fixed on the dryer body or stand alone for remote installation\ Full welded skirt on vacuum dryer body for flush mounting through the wall. External fluid heating of dryer with protective panels in stainless steel or mild steel powder coated Dedicated fluid heating and circulating systems. These can be steam or electrically heated. Fluid heating systems are available for water as well as thermic fluid (for temperature requirements above 95 oC) Validation ports and nitrogen purge nozzles Can be designed to customers specification requirements Steam sterilisable models available Double door loading available for large models  

• Features: Low drying temperature, fast drying,Easy to clean internal surface.

We are leading manufacturer, supplier of Rotocone Vacuum Dryer in Ankleshwar, Gujarat, India. We are leading Manufacturers of Rotocone Vacuum Dryers, Exporters of Rotocone Vacuum Dryers. It is suitable for drying the material which can not operate at low Temperature easily oxidized, poisonous in nature. It operates at low Temperature efficiently under vacuum. Rotocone Vacuum Dryer is very economical by total solvent recovery.

Rotary Vacuum dryers / coolers are used to facilitate rapid and low temperature drying of heat sensitive products without raising their temperature. These Dryers are horizontal cylindrical jacketed chambers and are equipped with central shaft to which paddles or ribbons and scrappers can be attached for agitation and mixing. Vacuum in drying chamber allows drying of material at low temperature. For recovery of solvent condenser and receivers are provided. Features: Highly thermal efficient Low energy consumption Capable of sweeping entire internal surface that allows the material particles to come in contact with heated surface Equipped with helical faced blades mounted on agitator shaft, which thoroughly mixes the material with shearing action Minimal dusting and tumbling Heated center tube and paddle arms shortens the drying time Accomplished with mechanical support skids Agitator accelerates the material discharge Provided with a bag filter preventing the material loss after drying process Brine refrigerant through the jacket offers cooling

Roto cone dryer, The RCVD can also be equipped with lump breakers for breaking larger lumps. This machine incorporates the principles of reduced drying time, reduced exposure to product,easier cleaning and continuous closed vacuum system.

Vacuum Tray Dryers are used mainly for drying of high grade, temperature and oxygen sensitive products. Highly suitable for drying hygroscopic substances, which are dried to very low residual moisture, content level. Frequently vacuum drying cabinets are the sole possibility for drying lumpy, glutinous products or products of low pomposity. Validation ports and nitrogen purge nozzles Can be designed to customers specification requirements Steam sterilisable models available Double door loading available for large models

RVPD consists of a horizontal cylindrical jacketed/ limpeted vessel with a central hollow shaft, heated/non-heated having blades which churn the material as well as sweep the surfaces. Vacuum is applied and drying takes place in a closed loop system with dust filter, condenser, receiver and vacuum pump. Smaller capacities in cantilever shaft construction suitable for easier cleaning required for pharma application also available.

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