A. M. P Rose (p) Ltd. Virgonagar, Bangalore, Karnataka

The 340/342 is a medium speed cut and wrap stickpack machine, which has been designed for strength and durability as well as ease of operation and low maintenance. The machine sizes, shapes, cuts to length and wraps toffee, chewy candy, bubble gum or high boiled sugar in end or under fold style. The individually wrapped pieces are then collated into the desired number of pieces and over-wrapped into a ‘stick’, with heat sealed and folded ends. The ‘342’ presents the products in flat pack, whereas the ‘340’ machine provides an ‘on-edge’ presentation. The cut and wrap stickpack machine is capable of up to 550 individual pieces/minute, or 180 sticks/minute. Features Long, efficient lifeThe cut and wrap stickpack  machines have been designed to withstand the rigours of high-speed confectionery production. Precision-machined components are housed in solid frames and are constantly lubricated. External parts are designed for easy removal for cleaning and maintenance purposes. The machines therefore require little servicing, maintenance or spare parts. Simple yet sophisticated control systemControl of the machine is achieved through a PLC system, which has diagnostic features such as warnings of paper ruffles or guards incorrectly positioned. All electrical and electronic components are of the highest international standards and are housed in sealed control panels with hinged doors for access. Operation of the machine is via the conveniently located push button controls. Health and Safety assuredElectrically interlocked sound-proofed guards are used, affording protection to the user from noise and movement hazards. The machines meet current health and safety and ‘CE’ standards. Automatic operationThe cut and wrap stickpack machines require minimal operator intervention – a sensor detects the presence of the incoming candy rope and automatically activates the paper feeding mechanism, ensuring no wrapping material wastage. Optional paper reel splicing units are available for additional automation. To ensure that only complete packs are wrapped, on start-up and shut-down of the machine any pieces not making up complete sticks are removed by an air blast mechanism. Reduced cleaning/maintenance timesThe design of the guards makes it easy to access all internal and external areas of the machine cutting the time required for routine cleaning and maintenance to a minimum. VersatilityThe ‘340/342’ can handle a wide variety of confectionery products, such as hard candy, caramel and toffee, chewy sweets and bubble gum with the minimum of adjustments. Change-over parts can also be supplied if a change in product size is required.   Wrapping materials Individual piecesWaxed paper, cellophane, PVC, suitable polypropylene or paper back aluminium foil. Stick WrapVarious types of heat-sealing laminates, cellophane, PVC, waxed paper. The wrapping reels are fixed to the reel shaft using a quick release mechanism.   Reel SizesStandard core sizes of 57mm and 76mm. Other sizes available if required.Maximum outside reel diameter 355mm     Technical Data OUTPUT Up to 550 individual wrapped p/m Up to 180 stickpacks p/m

    the ‘750’ range are versatile cut and wrap machines, which has been designed for strength and durability, as well as ease of operation and low maintenance. The machine sizes, shapes, cuts to length and wraps toffee, fruit chew, bubble gum, or high boiled sugar fed in rope form from a Batch Roller/Rope Sizer or extruder. Versions of the 750 and 755 cut and wrap machine can produce square, rectangular, round or cylindrical shaped sweets and lollipops, in various wrapping styles.   Sequence of OperationsA rope of confectionery product is fed to the infeed section of the cut and wrap machine. Two pairs of intermittent sizing rollers feed and size the rope to the desired width and thickness. The presence of the rope is detected by a sensor and the PLC signals the paper feed to engage at the correct time, thereby avoiding wrapper wastage. Paper feeding rollers provide the correct length of paper, which is cut-off by an easily detachable rotary knife. The rope of product is cut to the desired length by a pair of nipping knives (rotary knife on 750WT) and then pushed with the cut wrapper into the wrapping wheel. The wrapping is completed as shown in the diagram, depending upon the desired wrapping style.   Features Long, efficient lifeThe cut and wrap machines have been designed to withstand the rigours of high-speed confectionery production. Precision machined components are housed in a solid cast iron frame and are constantly lubricated with oil. External parts are designed for easy removal for cleaning and maintenance purposes. The machines therefore require little servicing, maintenance or spare parts. Simple yet sophisticated control systemControl of the machine is achieved through a PLC system, which has diagnostic features such as warnings of wrapper ruffles or guards incorrectly positioned. All electrical/electronic components are of the highest international standards and are housed in a single enclosure with a hinged door for easy access. Operation of the machine is via the conveniently located control panel. Health and Safety assuredInterlocked guards are fitted, giving protection to the operator from noise and movement hazards. All machines meet current health and safety and ‘CE’ standards. Automatic operationThe cut and wrap machines require minimal operator intervention – a sensor detects the presence of product in the infeed section of the machine, automatically activates the paper feeding mechanism and runs the machine up to the desired operating speed. Reduced cleaning/maintenance timesThe design of the guards makes it easy to access all internal and external areas of the machine, cutting the time required for routine cleaning and maintenance to a minimum. VersatilityThe ‘750’ cut and wrap machines can handle a wide variety of confectionery products, such as hard candy, caramel and toffee, chewy sweets and bubble gum with the minimum of adjustments. Change-over parts can also be supplied if a change in

The vibrating table has been designed for the vibration of products made with One Shot system to level out the chocolate. It can also be used for other types of productions, such as tablets, only chocolate pralines, pralines with almonds, hazelnuts and so on. Technical Characteristics• 304 stainless structure• It can be used with chocolate molds with different sizes (135 x 275 – 175 x 275 – 205 x 275)• Variable belt speed• Vibration intensity pneumatically adjustable from the control panel• Power Vibration editable• Vibration powered by compressed air• Easy handling through wheels with brakes• Rapid extraction of the working belt for the cleaning operation• Vibration-damping system to absorb vibration of the machine structure• 100/240V – 50/60Hz – 0,2Kw Single phase• Dimensions 682 x 1190 x 565mm

A.M.P-Rose has seen in recent years that customers are increasingly looking for complete solutions to their weighing and packaging problems. AMP-Rose is well equipped to supply bagging machines with complete packaging systems. A typical packaging system will include bucket elevator, suitable feeding system (multihead weighers etc), vertical form, fill, and seal (VFFS) bagging machines, takeaway conveyor, rotary packing tables and gantry. All new equipment comes with after sales support and spares in stock from A.M.P-Rose; new equipment is also accompanied by a 12 month guarantee. Some of the products a Cyclone bagging machines can bag Bagging machine A.M.P-Rose supply the ‘Cyclone’ vertical form, fill and seal bagging machines, they are engineered to exacting standards and use only the highest quality components. They are hand-built by skilled, experienced packaging machine engineers in the UK. The result is an extremely reliable, efficient vertical form fill and seal machine. Maintenance and down-time are therefore kept to a minimum and this makes the machines cost-effective to own and operate.   The bagging machines use a PLC and operator interface unit to store settings such as pack length, sealing temperatures, timings etc. The standard machine can store up to 10 programs, but this can be increased if required. The standard vertical form fill and seal machine finish is in durable powder coating, with all product contact parts in stainless steel. If preferred the machine can be manufactured entirely from stainless steel, or other food-grade/non-corrosive materials.

The A.M.P-Rose 1300 is an automatic and continuous batch cooker suitable for the production of up to 1300 Kg/hr (2860 lbs/hr) of high boiled sugar. The continuous batch cooker can be supplied to handle either a cold slurry of raw materials or a precooked/pre-dissolved sugar solution. The continuous batch cooker comprises of an insulated steel steam pressure vessel, a variable speed product feed pump, product heating coil, a vapour extraction chamber and two receiving pans, all of which are mounted on a common base plate. The syrup and vacuum pumps, motors and vacuum condensers are mounted to separate baseplates, and are located at the side of the machine. Operation A variable speed stainless steel product pump feeds the slurry through a heating coil and into a vacuum extraction chamber above the vacuum bowl. At this point most of the boiling vapours are drawn off. The liquid sugar then passes via an adjustable valve to the receiving pan for vacuum treatment. The two receiving pans automatically change position as the vacuum is released. For safety the filled pan cannot be tipped until a catch is lifted. With the exception of the manual tipping of the filled pans the whole process is automatic once the required running conditions have been set.   CAPACITY   1300kg

AMP-Rose manufactures Universal Batch Cookers suitable for making of chews, toffee and confectionery products. We are largest supplier of Universal Batch Cooker with vacuum in India. Universal Batch Cooker consists of Steam pressure gauge, and easy-to-use Electrical panel with push-button controls.

We also supply spare parts such as replacement cams, gears, paper knives and general running spares for all of the above mentioned machinery, as well as; Forming dies and cams for Uniplast 160 a/b/c/d, Euromec, Strada, Baby/Super Rostoplast, 85a Super Robust, Aquarius rlm2 and rlm3 etc Cooking coils and bowls for Ter Braak TBK 750/1300, Hamac 145a and 155a and Solvomat Replacement conical rollers and sizing rollers for Hamac, Rose, Guiseley, Euromec Batch Rollers/Rope Sizers Wire / plastic belts for Hamac/Guiseley/Euromec/Klockner cooling tunnels Plastic belts for DT&G belt type chocolate coaters

The small scale cooling tunnel can be used for a number of products, it has a height restriction up to 290mm, and a belt width of 180/250/320mm. Technical Characteristics• 304 stainless structure – Caps insulating material printed• Conveyor belt made of food-compatible polyurethane nondeformable – Table take off as driving terminal• Self–centred rollers to adjust conveyors belt’s direction – Automatic defrosting system hot gas• Cooling with ring air ventilation – Refrigerating unit with air cooling system• Refrigerating cooling length from 4m to 12m• Dimensions: 570 W x 6-14m L x 1270mm H• 400 V, 50Hz, 2,4KW, Three-phase 5 poles (special voltages on request) Optional• Illuminated inspection window• Topping dispenser• Vibrating table

We can supply a range of small chocolate temperers, with capacities from 5 – 50 kg. They all come with; heated chocolate tank with thermostat. double heating circuit tank and Archimedean screw – the Archimedean screw is removable for easy cleaning. There is also a backflow to discharge the chocolate. Most models come with a vibratory table as standard The smaller units are single phase, however for the larger ones they are 3 phase.

The chocolate mould spinner is a rotating device to produce hollow chocolate articles. The moulds are fixed onto double magnets. Technical Characteristics• Totally AISI 304 stainless structure• Safety mechanic clutch• Control via pedal• Speed regulated by inverter• Motor four moulding vibration• 230V, 50Hz, 0,4Kw Single phase (special voltages on request)• Dimensions mm 500 x 700 x h 1250

The small scale chocolate enrober can coat a wide variety of products, with adjustable speed up to 2 metres/min. The belt widths range from 180 – 320mm, and the maximum height is 160mm. Technical Characteristics: • Charged belt with start/stop system• Enrobing belt with product vibration• Exit belt with start/stop system, supplied by paper roll• Fast disconnected exit belt to clean enrobing belt• Aluminium pans for product discharged• Double veil hopper to enrobe partial/total mode• Adjustable speed fan with inverter• Horizontally pivoted blower with adjustable height• Motorized tail cutter device with u-turn reversing• Pool device for bottom and side covering product with sinks• Belt heating lamp (optional T20)• Plexiglass cover belt (optional T20)

We manufacture the AMP Rose Conche machine for chocolate processing. The AMP Rose range of refiner conches are suitable . for the production of chocolate and chocolate-based products. Products that can be made on the AMP Rose Conche machines include milk, dark and white chocolates, pralines, truffles, compounds, spreads, etc.

The RS68 have been updated with new features on the units, which have improved the access to the machines, assuring cleaning is easier and less time consuming. The RS68 sizing roller boxes are from modular construction, allowing easy modification or future retro-fitting. With the new design, the roller boxes are simple and fast to dismantle for maintenance purposes. The RS68 can be supplied mechanical or servo driven. The BR46/RS68 combination can form part of a complete A.M.P Rose hard candy forming line, or be arranged as part of a line with the ‘750’, ‘ICW’ and ‘Super 42HS’ range of cut and wrap machines. The machines can be supplied in left-to-right or right-to-left configurations, with the feed and discharge heights to suit the Client’s requirements. Adjustable feet are fitted to both machines for minor height adjustments and levelling. The Rope Sizer can also be supplied as separate machine for use in any other confectionery application.  Features Long, efficient lifeThe machines have been designed to last many years in the confectionery production environment. With precision machined components made to exacting standards the user can expect years of trouble-free use with minimal spare parts requirements. Health and Safety assuredAll electrical components are located in sealed enclosures with hinged doors for access. Interlocked guards are fitted, giving protection to the operator from noise and movement hazards. All machines meet current health and safety and ‘CE’ standards. Minimal cleaning/maintenance timesThe machines have been designed using open framed stainless steel construction. Improved hygiene and access for cleaning has been considered to reduce running costs. VersatilityThe RS68 range of machines can handle many types of confectionery products without the need to change any parts – hard candy, toffee, chewy sweets in solid or centre-filled form can all be used to feed either cut&wrap or candy forming lines.

The pulling machine has been designed for the aeration of many different types of confectionery masses such as hard candy, toffee and chewy sweets.

This One-shot chocolate depositor is for small and medium production, you can obtain a wide range of products with different viscosity and consistency; pralines, truffles, filled bars, tablets and seasonal items with a quantity of filling up to 80%. Technical Characteristics• 304 stainless structure• Mould size/blister mm 275 x 175 – 275 x 135• Standard deposit system 2 x 5 – 2 x 10 pistons• Separately heated hoppers and valves• Extractable conveyor belt• Automated cleaning• Control of main motions by servo motor• Production per hour 35Kg/70Kg/140Kg• 100/240 V, 50/60 Hz, 1,5KW, single phase (special voltages on request) Optional• Mould leader with pre-heating unit• Vibrating conveyor belt• Automatic hopper loading

The NR10 Neapolitan wrapping machine has been developed specifically to wrap small square and rectangular chocolates in fold wrap style, with or without band. The Neapolitan wrapping machine has been designed to use either single or double wrappers. The outer paper is taken from a stack of pre-cut labels rather than the more common reel-fed systems. By using pre-printed labels, the chocolate manufacturer can pack small quantities of product, which is particularly useful for the smaller volume clients such as marketing promotions, corporate gifts etc. As a result of its modular construction, the Neapolitan wrapping machine can be quickly and easily size-changed at a very reasonable cost. The machine has been designed for ease of operation, low running costs and flexibility. Style of Wrapping A single plain foil or foil/paper wrapper, with or without gluing* An inner foil or foil/paper wrapper plus glued paper outer as a band wrap An inner foil or foil/paper wrapper plus glued paper outer as a full envelope wrap *In the case of single wrappers, if required a photo-electric cell registration unit can be provided for printedfoil. Wrapping Materials Inner wrappers: Aluminium foil, with or without paper laminateOuter wrapper: Pre-cut paper labelsReel core size 70mm. Maximum reel diameter 300mm. Maximum reel width 90mm. Features Low Cost and Fast Size-ChangesThe Neapolitan wrapping machine is extremely versatile and can wrap products of various sizes and shapes. Machines can be provided with one or more sets of size-change parts. Simple to Operate and MaintainThe machine has been designed with the user in mind. The machine controls are simple and easily accessible to the operator via the conveniently located HMI unit. The mechanisms have been designed in such a way that they can be understood by non-technical personnel, saving time and money on maintenance. Low Running CostsThe Neapolitan wrapping machine is protected by a main overload clutch, and sensors at various points on the machine will detect faults such as paper or product jams, thereby protecting the machine and minimizing wasted materials. A centralized lubrication system ensures that all moving parts can be lubricated from a single point. Thanks to its simple design, the machine requires few running spares, keeping costs and inventory to a minimum. Health and Safety AssuredElectrically interlocked guards provide safe machine operation and are designed so that the machine can be accessed for cleaning and maintenance purposes. Manufactured from clear acrylic, they also provide excellent visibility to the operator.The machine meets current Health & Safety and ‘CE’ standards. Optional extras: Photoelectric cell registration unit Automatic paper reel splicing Automatic feeding system straight from chocolate moulding line Automatic centralized lubrication Cold glue system instead of standard hot-melt system Discharge conveyor belt

Thickness : : 4-8mm

The ELW face cut lollipop cut and wrap machine is designed to produce round, oval or rectangular lollipops from a candy rope, by sizing, shaping, cutting off, inserting a stick and wrapping. It is ideally suited for a candy rope with a design worked in the centre which shows attractively through the completed wrap. The ELW face cut lollipop cut and wrap machine can also be supplied for cutting and wrapping without inserting a stick. It is suitable for use with high-boiled sugar or low-boiled products. Wrapping MaterialsMoisture proof, heat sealing, transparent cellulose film.Reel core diameter  77 mm.Maximum outside diameter 355 mm. Other reel core diameters can be accommodated specially. Lollipop SticksPaper stick 76 x 3 mm diameter.

The linear transport system on the XPax multipack flowrap machine is a Beckhoff XTS (eXtended Transport System) which brings together the benefits of rotary and linear systems. XTS is a mechatronic system containing all functions necessary for operation: a modular, fully integrated linear motor with power electronics and position measurement in a single device, a mover as a moved part and a mechanical guide rail. XTS enables individual product transport with a continuous flow of material. Due to the low construction volume, the energy efficiency and the size of a machine can be significantly reduced compared to conventional systems. XTS adapts itself precisely to the customer requirements: the arbitrary number of movers, the modular path guidance, and the controllability of each individual mover allows precise configuration to suit the product. The mover is made of a light and solid aluminium alloy. Thanks to their arrangement the rollers allow backlash-free travel on the straights and in the curves. The rollers cause very little running noise and is particularly low-wear without lubrication of the guide rail. The attractive forces of the magnetic plates are largely balanced by the opposed arrangement, so that the rollers and the rail do not have to absorb the comparatively high attractive forces of the magnets. Up to 4m/s can be achieved with the feed system, without any jerking and still with maximum positioning accuracy. Synchronisation, stopping and starting can be accomplished at any of the stations on the entire path. Added to this is a sensitive response; jerk-free acceleration profiles even allow the transport of open liquids. There are no sliding contacts or cables to the moved part, it is a purely passive mover, this results in maintenance and spares being kept to a minimum. The friction is also very minimal, which means there is no development of heat in or on the mover, and with the mover weighing less than 350g it is less susceptible to wear and damage. Flowrap The multipack flowrap machine is a medium speed full servo driven horizontal wrapping machine suitable for single pack or multipacking with heat or cold seal wrapping materials. The flowrap is fully synchronised to the XTS feed system and incorporates a large user friendly Windows based HMI screen. The XPax multipack flowrap is suitable for a wide range of products from food to hardware. The versatility of the machine and ease of changing individual product size, number of pieces in the pack, number of product layers, and pack length at the touch of a button means it is particularly suited to users that require regular change of product or pack sizes. Available in powder coated finish as standard, or fully stainless steel optionally. The machine can be supplied with rotary or box motion end sealing jaws, depending on the application and speed requirements. Multifunction XPax The multifunction unit is designed for flowpacking bars into multipacks and loading directly into shelf ready display cases, a two in one flowpack and case packer. Efficiency Industry 4.0 is one of the key factors in helping reach peak efficiency within your factory. The XPax system can send a stream of data and analysis in real time, as well as show trends over periods of time. This data can be viewed from the HMI on the machine, or sent to a secure server to be viewed on a tablet/mobile/PC device even if it is not located in the factory. Data exports and reports can be produced to aid weekly or monthly KPI reporting. The data received can be used to find anomalies within the production process in real time. An example of this in practice can be; the customer has had their XPax machine for 1 week and the data they are receiving is showing a trend where for 20 minutes a day at the same time every day production drops by 50% on the machine. The feedback from the XPax is showing that the product is not being received fast enough from the primary wrapping machine, further study shows that the operators change over at this time every day due to a shift change. There are no other factors from the data showing any other irregularity’s as to why production is dropping 50%, from this it can be concluded that the transition process between the operators when changing shifts needs to be improved to increase efficiency during this period. This is only a small fraction of what can be drawn from the data received from the machine. The more data and reports you can extract the more you can increase efficiency by picking up any irregularities that happen in real time, or inconsistencies that happen over a period of time. Flexibility Touch button features and quick release mechanisms make for a fast and flexible way to change the collations of the multipack product. Moving from an 8 x 1 to a 4 x 2 collation, for example, would only require a touch button operation for both the feed system to the flowrapper and the robot loading the multipacks into the shelf ready display cases. A quick release change over part on the Xtrax system feeding to the robot makes for a quick and easy collation change. Unique Layout – Small Footprint The unique layout of the line has resulted in a very compact system, and due to the design, greater access to the machine has been achieved. The small footprint and easy access provides consideration towards maintenance and a more hygienic working space. The position of the paper reels and splicer unit will be one of the many characteristics that stands out about the system. It has been turned on its side, it is now vertical, and brought to the operator’s working level allowing for quicker and easier reel and splicing set up’s. With the position of the reel paper and splicing unit moved away from the flowrapper it results in total access to the folding box, bottom crimp and end crimp.

High speed miniwrap machine, perfect for hard candy products. The flowpack machine is fully electronic 4 axis machine, the standard machine provides single packing of products and can be equipped with optional devices to obtain: bags in chain with pre-cutting, packing of lollipops and more.

A.M.P Rose X-Pax systems have been designed for multipack solutions for a wide range of products. The systems combines the flowrapping machine with the very latest in linear transport systems. The linear transport system, XTS, combines the benefits of both rotary and linear systems. The revolutionary feeding on the multipack flowrap system allows individual product size, number of pieces in the pack, number of product layers, and pack length to all be changed at the touch of a button. Change over parts can therefore be eliminated entirely and downtime reduced to a minimum. The X-Pax Multifunction systems are built to both multipack and case pack products, designed with a unique compact layout and with the operators in mind.

The 6IST single and double machine is designed to wrap a wide variety of different types and shapes of pre-formed sweets including solid and centre-filled high boiled lines, in double twist wrapping style. Wrapping MaterialTwist wrapping grades of cellulose film, waxed paper, PVC or cast polypropylene are suitable as an outer wrapper. The inner wrap, if required, should be tissue backed aluminium foil. Machine Speed An infinitely variable drive up to 500 cycles per minute isfitted. Actual outputs under production conditions willdepend on the size and type of product. Features and Benefits – Minimal product/wrapper wastage.– Ability to wrap all types of product and shapes.– Fast/simple size changes.– Simple reliable operations– One operator for multiple machines.– Reel run out/wrapper breakage control – standard.– Paper ruffle switch – standard.– No product no paper control – standard.– AC variable speed drive – standard.– Full canopy style guard – optional extra.– Hot air blower – optional extra.– Vibratory feeder – optional extra.

Thickness : 6 – 20mm

Die Lifting Trolley is used for the easy removal and transportation of rotary dies. A manually operated lead screw enables the operator to adjust the height of the die to the correct level for inserting and removing the die. Large castors are fitted to the machine to allow the machine to be moved easily.

Die Cleaner enables quick efficient washing of uniplast dies ensuring GMP standards are achieved during product changeover and routine maintenance procedures. Die cleaners are useful machine for modern confectionery manufacturing.

Conventional rotary pans are extremely versatile and can be used for coating and polishing a wide range of products such as nuts, dried fruit, licorice centers, jelly beans etc, using chocolate masses or sugar solution coatings.