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Wire Mesh Conveyors
The most commonly used powered conveyor, to convey the wide variety of regular & irregular shaped products from light to medium loads, especially at wet conditions & high temperature at oven feed. Features: Modular design – enables quick and easy assembly. Sleek, elegant and lightweight structure and ground supports. MS or SS mesh. Application Areas: Engineering industry. Food processing industry. Auto component industry.
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Wire Mesh Conveyor
The most commonly used powered conveyor, to convey the wide variety of regular & irregular shaped products from light to medium loads, especially at wet conditions & high temperature at oven feed. Features: Modular design – enables quick and easy assembly. Sleek, elegant and lightweight structure and ground supports.
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storage solutions
Avasarala is a leader providing intelligent products and solutions for logistics and warehousing. The product range includes Storage and Retrieval Systems (AS/RS, automated high-bay warehouses), Radio Shuttles, Order-fulfillment and Picking Solutions (pick-by-voice, pick-to-light), Sorters, as well as related logistics IT (LCS, WMS and Tracking & Tracing...).
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Satellite Equipment
Avasarala enjoys a unique distinction of having achieved space quality certification process for its processes and components with successful establishment of critical heat pipes for satellites. The products have found its way into satellites and a continued long term commitment from our clients testifies to the customer confidence. Avasarala supplies critical machinery for the space launch programs and other critical equipment. Avasarala has been actively associated with Space Sector since 1998 and has worked on a variety of critical and technologically challenging projects. Products Heat pipes. Wave Guides. Mechanisms. Heat pipes Heat pipes typically provide a quick mechanism to transport heat from the spacecraft electronics and instruments to its radiators. These are two phase heat transfer devices circulating a working fluid such as ammonia that evaporates and condenses to transport heat. Heat pipes provide a highly energy efficient means to transport hundreds of watts of thermal energy across several metres. Heat pipes can be embedded within a honeycomb panel and bonded to the inner surface of the face sheets to achieve highly efficient heat removal. Surface mountable heat pipes with flanges attach to heat pipe panels to transfer heat from internal equipment to external radiator panels. The heat pipes have been successfully supplied for various satellite programs such as GSAT-3 (Edusat), INSAT-4A, INSAT-4B, INSAT – 4CR, CARTOSAT-2A, CHANDRAYAAN, EADS – EUTELSAT – W2M, AVANTI HYLAS, GSAT-4, OCEANSAT-2, RISAT, GSAT-5, GSAT-5/3E, GSAT-8, ASTROSAT, GSAT-12, SS LORAL, ETC., Supply of Space quality heat pipes of different cross-section & configuration for various Space Programmes. Wave Guides & Mechanisms: Avasarala offers critical space grade Al section waveguides with critical dimensioning, shapes, with dip brazed flanges and silver plated internals. Products shall be custom built to individual requirements.The products have been approved for space applications. Equipments: Avasarala has been a pioneer in providing various critical ground equipment to the space industry. Starting from developing critical thin film burr free punching to Ion beam polishing systems have been designed and developed successfully. Equipments to Space Industry: Ion Beam Polishing System. CNC Perforating Machine. Thermo Vacuum Chamber. Conformal Coating System. Vacuum Baking Chamber. ION BEAM POLISHING SYSTEM: A turn key developmental project for non-contact nano-level polishing of 1 meter diameter optics employed in satellites for earth imaging. Work consisted of conceptual designing, engineering drawings, global sourcing of customized sub-systems, development of software to interface various sub-systems, demonstration of process, installation on site and commissioning. Typical sub-systems are Stainless Steel high vacuum chamber . Five axes manipulator to work in high vacuum . Low energy ion broad beam sources complete with power supply. Optic mounting and rotating fixture. High vacuum pumping system complete with gauges and instruments. Electro-mechanical robot for handling optics. Complete electric power and control system. Laser Interferometer with supporting interfaces. SCADA Soft ware for interfacing. Criticalities: A unique and a highly technologically challenging development through interactive approach. Gravity compensated optic mounting. Extensive trials to demonstrate the process and consistency in process reproducibility. The turn key project could successfully polish Zerodur optics to a surface finish of λ/60 i.e. 10 nano-meters (RMS) absolute as specified. Features: SS-304L Chamber: 3.2m dia/ 2m long. Vacuum: 1x10-6 mbar. Ion Guns: 16 Cm. Vacuum Compatible 5 axes movement. Software for laser interferometer output. Data Acquisition System. Non contact machining of precision glass & silicon carbide. CNC Controls to interface with interferometer output. CNC PERFORATING MACHINE CNC Perforating Machine for making tiny precision holes on Aluminized Mylar and Kapton films.It makes holes, which are free from burrs and ensures non tearing of the film around the edges. Fully programmable options for hole patterns. THERMO VACUUM CHAMBER: A turn key development project for testing of satellite packages for Thermal cycling and RF Shielding parameters. Work consists of conceptual designs, engineering drawings, global sourcing of customized sub-systems. Software to interface, demonstration of process, site installation and commissioning. Typical sub-systems are, Stainless Steel high vacuum chamber . Package mounting platform. RF Shield. Thermo Panels. High vacuum pumping system complete with gauges and instruments. Complete LN2 and GN2 system with controls and instruments. Electrical power and control system. Software for interfacing. Criticalities: Establishing technically challenging customized sub-systems. User friendly configuring for either thermal or RF Shielding. Extensive trials to demonstrate the process and consistency in process reproducibility. Successful completion of the project proved another milestone in the development of highly technical challenging multi engineering test setup for satellite packages. CONFORMAL COATING SYSTEM: Developed in technical arrangement with ISRO for uniform conformal coating of PCBs for space applications. Services: Avasarala provides onsite thermal system services for satellite integration and assembly in clean room environment. The highly skilled thermal system team provides the following services: OSR Bonding. Multi-Layer Insulation - MLI Fab & Implementation. Tape Heater. Foil Heater. PRT/Thermistor . Thermal Control Tape. Thermal Painting. Thermal Grease Application. Thermal Properties Measurement and Testing Services. Avasarala’s Space group skill sets: Copper - Copper welding in an inert atmosphere enclosure. Aluminium – Aluminium Welding using TIG technology for high pressure application conforming to level 2. Stainless steel – Stainless steel FUSION welding. DIP Brazing for Aluminium joints formation (Space grade reliability approved). Manufacture of high precision components with surface treatment such as Chromatising, hard anodising, etc. Application areas: Aeronautical. Space. Medical. R&D. Service capabilities: Electrolyzing – A process of Hard Chrome plating, hardness achieved is in the range of 65 min HRC to 71 HRC;Thickness:10 microns to 25 microns. Nickel Forming – A highly specialised capability to produce extremely thick Nickel surfaces required for critical applications. A Nickel coating of 2000 microns with in a tolerance limit of 20 microns with hardness in the range of 135 VHN. Copper to Copper Welding– A special capability to weld copper parts in a precise way. Using TIG welding facility and in enclosed atmosphere.
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Slat Conveyor
Used for conveying heavy loads & heavy volume in assembly & testing lines of Automobile, Consumer Durable industry etc., these conveyors are proved for its rugged, reliable & fault free operations. Features: Rugged design for reliable fault free operation. Modular design – enables quick and easy assembly. Application Areas: Auto Component Assembly Line. Automobile Assembly . Packing & Testing Lines for White Goods. Consumer Durable Assembly Lines. Refrigerator. Washing Machines.
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Roller Conveyors
Roller conveyors are best suited for packed items of varying sizes. These conveyors can either be of Idler or Powered, Accumulating or Non-Accumulating, Chain Driven, Linear or Curved etc., Features: Modular Design - enables quick and easy assembly. Sleek, Elegant, lightweight Aluminium track and ground supports. MS or SS Rollers. Also available - 90° Curve Tapered Rollers to ensure smooth flow. Application Areas: Packaging Line. Assembly & Testing. Warehousing . Accessories: Spur to merge loads in to main streams. Stoppers (Pneumatic / Electro-pneumatic). Deflectors, Pop-Up units for assembly lines. Cross transfer for perpendicular transfer. Lifters .
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plastic chain conveyor
Avasarala, in tie up with Carryline, a Swedish company which pioneered Flexible Conveyors, offers Flexible Plastic Chain Conveyor Solutions to meet today’s ever changing production demands in the Industry. The Flexible Plastic Chain is an extremely flexible conveyor system that consists of a number of easy to assemble basic units. By combining various components, it’s only your need and imagination that set the limits. Armed with a wealth of industry knowledge and experience, Avasarala has carved itself as a premier supplier in the areas of factory automation. Avasarala offers single conveyors to complete automated production system in Aluminium and Stainless Steel. Features: Modular type which perfectly suits any production & process layout. Flexibility of conveying through horizontal 180 & Vertical 90 bends. Easy integration to any production & process machinery. Light weight and best aesthetics. Easy to modify and upgrade layout. Easy and minimal maintenance. Smooth flow of product within minimum space and turning radius. Available in Aluminium and Stainless Steel Structure. Application Areas: Food & Packaging. Personal Care Products, Pharmaceuticals & Chemicals . Bearing Industry. Electric & Electronic Industry. Auto Component Industry. Tobacco Industry. Clean room applications.
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PCB Insertion Conveyors
These conveyors are used for Printed Circuit Board (PCB) used in electronic assemblies. Various types are available both with out carriers and with Chain as well as strip belt. Features: Modular design, quick & easy Assembly . Light weight Aluminium track & ground Supports. Easy integration to on-line process equipment such as Packing, Wave Soldering, Cutting etc., Application Areas: PCB Assembly. Packaging Lines.
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Nuclear Reactor Equipment
.The venture paid off, and even the most complex parts of the critical nuclear reactor fuel loading systems have been successfully met.The expertise shown in refurbishing work for the nuclear power reactors have won accolades in the industry and have set new benchmarks in the international arena. We now have significant expertise in manufacture and supply of critical area equipment, including fuel handling systems.
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nuclear power equipment
Consistent customer demand propelled us at Avasarala into the highly niche segment of Nuclear Power Machinery.The venture paid off, and even the most complex parts of the critical nuclear reactor fuel loading systems have been successfully me. Equipments & Sub Assemblies for Nuclear Island. Waste Fuel Handling & Processing. Site Services for Nuclear Power Plants. Fuel Fabrication.
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free flow conveyors
These Conveyors are based on the latest concept for Line assembly and testing application. This consists of chains with plastic rollers to carry the products on suitable pallets, which can be stopped at assembly stations, where in the assembly andor testing operation is carried out with out stopping the conveyor. This will ensure high productivity as the operator concentrates purely on the assembly work and not on material flow. Features: Both Low Cost Out Board and enclosed Triple Chain (Triplex) design available. Ease of Process Integration by Electrical Power Systems along the Assembly Line for Soak and Testing. Flexibility in Layout by use of Modular Design.
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Free Flow Conveyor
These Conveyors are based on the latest concept for Line assembly and testing application. This consists of chains with plastic rollers to carry the products on suitable pallets, which can be stopped at assembly stations, where in the assembly and/or testing operation is carried out with out stopping the conveyor. This will ensure high productivity as the operator concentrates purely on the assembly work and not on material flow. Features: Both Low Cost Out Board and enclosed Triple Chain (Triplex) design available. Ease of Process Integration by Electrical Power Systems along the Assembly Line for Soak and Testing. Flexibility in Layout by use of Modular Design. Application Areas: Assembly and testing lines for: Television . Audio. Video. Computers. White goods. Accessories: Stoppers, Pop-Up units, Lifters, Cross Transfers, Corner Transfers, Instrument Rack, Sheet & Bin Supports, Current Collectors, etc.,
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Flat Belt Conveyor
The most commonly used powered conveyor to convey a wide variety of regular & irregular shaped products from light to medium loads. Features: Modular design - enables quick and easy assembly. Sleek, elegant and lightweight Aluminium track and ground supports. Lay flat thin polyester sandwich belts. Also available – Inclined and 90B bends. Application Areas: Electronic Products Assembly. Food Processing. Packaging & Warehousing. Auto component assembly. Accessories: The ergonomically designed accessories reduce fatigue and effectively enhance productivity. Various items are available such as Working tables, Tube Light Fittings, Instrument Racks, Instruction Sheet Supports, Foot Rests, Bin Supports, etc.,
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ENGINEERING CONSTRUCTION
Engineering Construction Division (ECD) which has a very significant presence in the nuclear sector, is an important business vertical of Avasarala providing services. ECD has taken a wide spectrum of projects ranging from critical and quality intensive programs like reactor life extension to quantity intensive supply and erection programs like cable tray installation projects. We have the unique distinction of undertaking projects in radiation environment with several records to our credit for containing the radioactive dosage level to the lowest through very effective automation. EPC services: Field support for life extension programmes (Enmasse Coolant channel replacement). Installation and professional site services. On site services: New power plant installation services and refurbishment of old power plants. Coolant Channel Assembly Installation of Reactivity Mechanisms. Fuel handling Equipments – Column/Bridge. Calandria & End Shield. Fuel Transfer Equipment. Projects undertaken: CALANDRIA AND END SHIELD INSTALLATION: A site work executed during a 220MWe nuclear power plant construction. Installation involved 1 No. Calandria, 2 Nos. End shields, 1No. Ion chamber, filling of steel balls in end shields, liner work inside calandria vault. Fabrication of special lifting tools and tackles, load test certification prior to using was part of work. Criticalities: Handling of heavy (110 Tonnes) large sized (5.5 meter diameter) end shields and calandria. Installation with high level of accuracy in position and alignment. Filling of steel balls inside end shields to prescribed volumetric norms. Systematic stainless steel welding in site ensuring specified optical alignment accuracy. Welding by qualified welders using certified weld consumables. Stringent non-destructive weld test to withstand radiation level of more than 1000 Rems/hour inside calandria. The installation was completed by engineers and technicians in a record time of 44 weeks. Seamless coordination with various agencies adhering to the elementalised time schedule was the essence of the execution of work. REACTIVITY CONTROL MECHANISM: Employed for controlling and regulating reactivity level inside calandria of 220 MWe reactor. Functions include Drive – In and Drive –Out of the neutron absorbing elements in the reactor core. Works on the principle of winding of rope over sheave using a controlled electric motor. The Unique feature is minimizing of wear particles due to rubbing / rolling of metal to metal parts thus reducing reactor contamination particularity of undesirable element. Criticalities Directly mounted on calandria in vault with 10-15 Rems/hours radiation level. Performs at a speed of 18mm/sec uninterruptedly where lubrication is prohibited. Have interchangeability for spares and replacements . Works directly facing active heavy water having 100 Rems/hour radiation level at 65oC temperature. Safety mechanism against uncontrolled reactivity levels. Execution of this involved modelling and preparation of engineering drawings from concept design. Extensive planning and engineering, establishing intricate stainless steel castings, forgings. Machining carried out in separate cells to ensure non-contamination of carbon steel. Assembly and cold run tests to demonstrate 30 million cycles at various working simulated parameters executed by setting up a 15 meters high working platform. Actual flow at elevated temperature simulated to ensure fault free working. The unit is installed and commissioned at site. EN MASSE COOLENT REPLACEMENT As the reactors reach an end of life, its life is further enhanced by carrying out the critical re-furbishing work which ensures and extends the life of the reactor. This work is carried out during the typical shutdown period which consists of replacement of all Coolant Channel items and installation of new pressure tubes and associated items. The Work is carried out in a radiation environment with a dosage rate varying between 250 milli–Rems/hour to 100 milli-Rems/hour. A manpower intensive campaign involving minute planning, scheduling & training of skilled operators with critical monitoring of the allowable radiation dosage. Testing prior to hand over inspection and recording of measurements. Norms prescribed by AERB are applicable. Criticalities Adherence /Expected Improvements in time schedule. Limiting dosage with in estimates. Optimum utilisation of man power. Elaborate site management techniques to meet non-stop work execution. Innovative powered automation devices introduced to reduce radiation exposure and to improve productivity. Extensive training of operators in a full scale mock set-up adapted. The cumulative radiation dosage of 575 man-Rems was achieved. The work was completed in 10 months. The expertise gained has resulted in achieving successful repeat performance in other locations and projects. Engineering Procurement and Construction – EPC is a part of Avasarala Group, which specializes in taking up various works in the Nuclear Island. Installation of Equipments for New Builds Piping Works Life Extension work for Nuclear Power Plants
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Chain Conveyor
This type of conveyor is used for transfer of components on pallets, used for light, medium and heavy loads. The track width can be adjusted according to the size of the components and pallets. These conveyors are proved for its reliable and fault free operations. Features: Rugged design for reliable and fault free operation. Modular design – enables quick and ease of assembly. Adjustable track widths. Application Areas: Welding and washing of components. Auto Component Transfer Line. High temperature baking applications.
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Automotive Solutions
Over the years the Factory Automation Unit has partnered with the automotive industry to provide high quality solutions in critical areas including Powertrain Assembly, ASRS systems for Engines, Feeder Lines for handling, Seat’s, Cockpits, Headlamps, Tyres etc., Material Handling Solution for Body Shop, Kitting Lines for TCF, AGV’s, Fail safe Assembly systems, and Sub-system Assembly automation etc. Powertrain Assembly Avasarala designs, manufactures and supplies turn-key powertrain assembly systems including fixtures and gauging for the Indian automotive manufacturers. The modular product range comprises all components for the manual, semiautomatic and fully automated assembly of engines, transmissions, axles and of the sub-assemblies like cylinder head, steering and gear sets. Our passion for innovation helps us to develop new assembly concepts for the automobile industry. Feeder Lines The Solution is a free flow conveyor handling Automobile Components on pallets. The Components are received by these conveyors from the truck or trolleys. The pallet with component is transferred from receiving area to assembly area without operator intervention. The system consists of different automation units like Pneumatic Stoppers, Turn Tables, Cross Transfer Units, Cage Lifters, Pick & Place Unit, Pallet Stacker Unit etc. The Empty pallets are transferred back to truck or trolleys without operator intervention. Avasarala has also provided Engine Transfer Lines using 40’ / 20’ feet logistic containers. Seat. Cockpit / Instrument panel. Headlamp . Tyre. Fuel Tank Lifter. Engine Transfer Lines – 40’ & 20’ containers.
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assembly automation
Avasarala designs & builds semi automatic / fully automatic assembly lines to suit the customers assembly requirement by using the concurrent engineering methods of manufacturing. Assembly lines generally consists of part feeding, auto screw feeding / tightening, assembly, testing, packing & palletizing on a single line with PLC (Programmable Logic Controls) system. The total systems are integrated with Pneumatic or Hydraulic controls, depending on the load on the system. By virtue of rich experience, Avasarala builds the custom-made assembly lines to suit various industrial segments, which are with high speed & accuracy.
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Anaesthetic Machine
A Continuous Flow Anaesthesia System ideally suited for Induction room, Procedure room or a minor theatre. Made up of Stainless steel frame. 2 Tube Rotameterupgradeable to 3 tube. Lever operated anti-hypoxic device (AHD).. Dual Selectatec or Goldman Vaporizer. Patient block with 22m15f mm common gas outlet, emergency O2 & Patient safety valve.
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Anaesthesia Vaporizer
Delivers accurate concentration under varying flow condition. Capacity: Volume at MAX mark: 250 ml. nominal, Volume at MIN mark: 35 ±10 ml. Flow Range: Operating flow range: 0.2 to 15 litresmin. Keyed filler, Quick Fill or pour Fill. Efficient Selecta Tec. Universal compatible interlock system. Clean room set up with Scavenging System. Fully equipped with Test Gadgets and Precision Tools. Competent Factory Trained Engineers.
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Healthcare
Avasarala provides state of the art medical technologies and services that are shaping a new way to patient care. Our expertise in Critical Care and Operating Theatre segments are helping clinicians to perform efficiently in patient's care. Avasaralas’ Healthcare initially started with a joint venture with Ulco Medical of Australia in 2003 to provide world class health care equipment.The Product range currently comprises Anaesthesia Machines, Anaesthesia Ventilators, Emergency/Transport Ventilators, Anaesthesia Vaporizer and Surgical OT Table. As a successfull Quality solutions provider, Avasarala has established a lead position in the Healthcare sector for manufacture and distribution of products and services in the Critical Care and Operating Theatre (OT) segments.
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