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standard electric motors
Emerge three phase motors are TEFC squirrel cage motors are known for their compact structured, low noise, high efficiency, high torque, excellent starting performance and easy servicing design. The motors are with class F insulation system, temperature rise restricted to class B levels according to international practices.Emerge Motors can be widely used as driving equipments of various machineries such as machine tools, blowers, pumps, compressors, vibrators, cutters, grinders, logistics, transportation, agricultural and food processing. They are offered in international frame sizes for easy installation and interchangability. All these are continuous S1 duty rated. Star connection is standard up to frame 100 or 2.2 KW whichever is lower, however can be offered with 6 leads also. All other frames 112 & above are with 6 leads delta connected. Emerge Motors can be supplied in Cast Aluminium up to 160L frame and in Cast Iron up to 450 frame. Cast Aluminium motors are offered with removable foot and hence the TB can be shifted at site to any desired position. Cast iron body motors are with integral foot and hence are with lower vibration and noise levels. As a standard supply, motors in frames 56 – 90 are offered in Aluminium construction and 100 – 355 in Cast Iron construction. However, all frames up to 160L can be offered in both Aluminium and cast iron construction. Emerge Motors are manufactured in high efficiency production lines with high quality machining centers, high speed stamping system and automatic winding machines with a strict quality control process in selection of materials, in manufacturing, assembly and testing with an automated micro-computer test centre and a well-coordinated measurement system.LT Motors can also be supplied in 400 and 450 frames also suitable for 380V and 660V in 4, 6, 8 and 10 pole configurations for KW ranging from 250 to 900 depending on polarity. Other Features Energy efficient (as per IE-1 standards) Protection class : IP55 Rated Voltage 415V. Can offer 380V, 400V and 440V also. Rated frequency 50HZ, can offer 60HZ also. Various cooling arrangements Ambient temperature 400 C. Standard motors performance for altitudes 1000M above sea level. Dynamically balanced rotor & shaft Vacuum Pressure Impregnated Motor Low noise level CE / SA certified Motors
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split casing pumps
SAER-Horizontal Split Case Pump SKD-Series provides a new generation pumps having broad range of hydraulic coverage and low total cost of ownership, with reliable performance in variety of services. CGS pumps are available as bare pumps and coupled sets. These are suitable for handling water with slight impurities in many Industries such as Fertilizer, Refinery, Paper, Sugar, Textile Mills, Fire-fighting and Air Conditioning. Also for Irrigation, Water Works & Storm Water.Operating Conditions Max Head : 220 M (722 ft) Max Capacity : 5000 m3/hr Temp of Pumped Liquid : 0oC to 35oC Frequency : 50 Hz Rpm : 2900 Max pressure : 25 bar Pumps Construction Casing : Cast Iron / Bronze Balanced impeller : Cast iron, Bronze, 316 Stainless Steel Shaft : 431 Stainless Steel, Duplex Stainless Steel Stuffing box : Gland packing Mechanical seal : Silica—Silica, Tungsten carbide Features The pumps are guaranteed to perform and have tolerances to the latest UNI EN ISO 9906 standards (Appendix A, level 1 on request). The pump full range has six inlet and discharge sizes from DN125mm to DN500mm. All pumps are available with grease lubricated or oil lubricated bearings on request. The pumps are of the axial split casing variety, allowing for easy maintenance on the rotation elements and pump internals without the need to remove the pump pipe work, driving unit or main pump body. With flow rates to 5000 m³/hr and heads to 220m, these pumps can transfer clean liquids up to 1200C. The SKD series pumps are not self-priming however external priming solutions can be offered for these pumps if required. Applications These versatile heavy duty pumps are ideal for a range of commercial and industrial uses including: Water/liquid transfer : For the industrial and municipal transfer of clean liquids requiring high volumes at medium heads. Ideal for recirculating plants and air conditioning systems. Emergency services : Reliable pump for large volume fire fighting systems. Emergency services : Reliable pump for large volume fire fighting systems. Agriculture : Ideal for pumping large quantities of water for irrigation schemes.
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Special Electrical Motors
Orbito Special Motors Series are part of an integrated range of induction machines, manufactured in a modern production facility dedicated to total quality to serve specific & special Application needs. Orbito motors consist of special OEM motors in standard & non-standard frames. Special motors with non-standard flanges, non-standard dimensions, non-standard mounting, non-standard bases etc. can be manufactured. Economically cost wise viable quantities for different duty cycles, dual speeds, and different torque-speed characteristics can be manufactured as well. Orbito motors are precision designed with robust construction and it is noted for reliability in the worst conditions. These motors are available in IEC frame size as well as modified mechanical frame sizes for special applications. Types of Motors Special induction motors with specific torque requirements, torque speed curve characteristics and various duty cycles can be designed and offered as per customer requirements. Extended shaft and Double shaft extension motors can also be offered. Dual Speed Motors : Variety of Application such as machine tool, fan, pumps, hoist & crane, positioning equipments and many other applications needs dual speed motors. Dual speed can be achieved by either separate winding or by pole changing. Torque can remain same but output power of the motors can change as per requirements. Orbito dual speed motor comes in combination of 28801440 RPM, 2880720, 1440720 14401000 RPM, 1000720 RPM. Dual Voltage Motors : Orbito motors can also be designed and offered to work on dual voltage combination like 415240, 400230, 380220. Cooling Tower Motors : They are specially designed flange mounted motors in totally enclosed construction to suit air conditioning & refrigeration industries. They are provided with special long shaft construction with external threading. Motors are compact in design & less in weight to facilitate easy installation and maintenance. Cooling tower motors are available in modified mechanical frame size & mounting structures also. Features Energy efficient High efficiency High Starting torque Short manufacturing cycle for the OEM Cost Competitive Squirrel cage motors Various cooling arrangements such as TE, TEFC etc. Dynamic balanced rotor & shaft High efficiency & power factor Vacuum Pressure Impregnated Low noise level Compatible with 60HZ & 50HZ supply CE SA certified Motors Class 'F' insulation as standard Dual Speed Motors Dual Voltage Motors 63 to 90 frame sizes are generally available in aluminum construction and 100 to 160L frame sizes are in cast iron. However, any frame can be given in both CI and AL. Range Power : 0.37 to 22.0 kW Polarity : 2P, 4P, 6P, 8P Mounting : Foot, Flange, Face or any other as required Frame Size : 71 to 160 Voltage : 415V ± 10% or as required Frequency : 50Hz ± 5% or as required Ambient : 50oC. Enclosure : TE, TEFC or as required Protection : IP55 Insulation class : Class F insulation with temp. Rise limited to class B.
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solar roof top systems
Emerge Solar Rooftop Systems generate electricity for your home or business and route the excess power into the electric utility grid. We design and assemble ANY size system with appropriate panels or inverters. Our designs are based on newer technology aimed at increasing overall efficiencies. Solar Rooftop Solar Photo Voltaic (SPV) power plant consists of SPV array, Module Mounting Structure, Power Conditioning Unit (PCU) consisting Maximum Power Point Tracker (MPPT), Inverter, Controls & Protections, interconnect cables and switches. PV Array is mounted on a suitable structure. Features Component of the On Grid System Solar Panel Solar On-Grid Inverter Transformer AC/DC Isolator Monitoring Systems Mounting Structure PV Array Boxes Cable and Accessories
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Solar Pumping Systems
Emerge Solar Pumping System consists of solar pumping inverter, pump and PV array. Consider that storing water is more efficient than storing electricity, the system is designed to directly drive the pump without battery which can reduce the construction and operating cost and routine maintenance effectively.The PV array consists of multiple solar panels connected in series/parallel, which can supply the whole system as power source by converting the absorbed solar radiation energy to the electrical energy.Solar pumping inverter can implement the control of the whole system operation, which drives the pump by converting DC power produced by the PV array to AC power. This inverter can adjust the output frequency according to the solar irradiation intensity in real time to implement the MPPT (maximum power point tracking).The pump driven by a 3-phase AC motor draws water from deep-well, river, lake, etc. and pumped into water tank/pool, or directly connected to the irrigation system or fountain system. All of centrifugal pump, axial-flow pump, mixed-flow pump, and deep-well pump can be utilized. Our Solar Pump Inverter LCD display, easy to operate Solar pump system= solar panels + solar pump inverter + AC pump. No need battery. (Water storage replaces power storage) it can reduce system cost and maintenance costs. As we all known, the start current of motor is great, our solar pump inverter have Soft start function (Slow start, Slow to stop,) no surge current / (no impact current). Solar pump inverter can protect the pump. It has the complete electric protective functions. And it can choose detection of water level and Control Circuit to prevent overflow and no water. The most important is solar pump inverter having MPPT function (maximum power point tracking); according to the sunlight intensity, solar pump inverter adjusts the output frequency automatically to achieve maximum power point tracking etc. It can work 24 hours, because our inverter can connect AC city power. Solar pump inverter controls and adjusts the working of solar pump system. Solar pump inverter converts DC power produced by solar panels to AC power.AC water pump is driven by three phase solar pump inverter. Patented MPPT algorithm Up to 98% conversion rate Intelligent power module, fully automatic, complete protection, 8 years data storage No energy storage or batteries required Driving the pump directly, high reliability, greatly reduce construction and maintenance expenses Fully compatible with pumps Full coverage (0.37-55kW) Detailed Product Description High efficiency>98% Variable frequency Soft start function Protections : Over voltage, under voltage, over heat, reverse polarity, Dry pumping, over flow, short-circuit Economical : matching with AC pump (AC pumps are less cost than DC pumps of same size and quality) No need battery and charger controller (store water instead of store energy into battery )
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Solar Powered UPS
Emerge Solar powered UPS is a hybrid PV inverter which consists of Grid input, PV input, battery input, and AC output. The EMERGE sine wave inverter, the heart of this system, is known for its exceptional standard of efficiency and reliability. This system also includes AGM batteries. Charge controller manages the solar panel output and input to the inverter battery. It can supply power to load from PV source, battery or both sources simultaneously. We are offering wide range of Solar Home UPS, which is offered in standard as well as customized formats. Our range of Solar Home UPS meets all the quality criteria established by national and international authorities. All our range of product is procured from trusted vendors and thoroughly checked at our end.Features DSP based; less components, small size less electricity bill more efficiency Soft start features; protects appliances at startup. Supply the highest quality pure sine wave power; protects your expensive household appliance and sensitive office equipments. Easy to operate. Low maintenance cost. Over load and D.C. low protection. Fully computer friendly UPS operation. Intelligent Auto sense; continuously monitors health of system. AC Input low and high voltage cut off protections in both, inverter and U.P.S. modes. Constant voltageConstant current pulse charging. Quick change over from Mains to inverter mode. Software controlled Auto reset feature for over load, short ckt and low battery Fully protected against short circuit of AC mains with output. Phase to phase short circuit protection. Very low no load current for prolonged battery operation under standby. Intelligent charging; adapts itself to low, high battery, more and less power cut areas, battery health conditions.
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Solar Inverters
Harness the energy of the sun - with a Solar Inverter from Emerge. They convert the direct current generated by solar panels into high-quality alternating current that can be fed into the power network. Designed to meet the needs of the entire supply chain – from system integrators and installers to end users. We offer you the right device for each application: for all module types, for grid-connection and feeding into stand-alone grids, for small house systems and commercial systems in the Megawatt rangeFeatures High total efficiency MPPT accuracy up to 99.9%. Built-in and monitored system protection devices High maximum input voltage Wide DC input voltage range Detachable control unit with graphical display Integrated performance data monitoring Both Transformers less design (indoor) and with Transformer (higher range) for high power density, and more convenient for installation. Outdoor IP55 enclosure with additional safety features Grid support functions
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Solar Home Power Generators
Emerge offers renewable and environment-friendly Solar Home Power generators, capable of generating large amount of electricity from solar energy. The offered range of solar power plants is available in different customized specifications and forms as per the diverse requirements of valued clients. This technology transforms the solar energy into electric energy (electricity), the battery in these power plants store the solar energy for later use. We use most advanced, fine quality and optimum quantity of materials & components in developing these products, and are offered at competitive prices so as to make use of solar energy economically for viability to the customer.Features Eco-friendly Optimum performance Reasonable price Low maintenance Reliable Our Solar home power generators consists of Polycrystalline silicon Solar panel (Monocrystalline panel optional) MPPT charge controller. Maintain-free battery Pure sine wave inverter and Mounting structures. Overload, Over-temperature, Over-discharge, and Short circuit protection. Digital LCD display indicates battery capacity status, working power, output power.etc. Automatic City Power switch function
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Solar Charging Kits for Existing UPS & Inverters
The Emerge Off-Grid Solar charging Kit is ideal for a variety of applications, for use in houses, offices where presently, inverters are in operation as back up against power cuts, including battery charging. These can operate small pumps, many household devices and appliances such as lights, fans etc., charging small electronic devices and operating LED lights. Made with high efficiency crystalline solar cells for years of service, this solar kit is easy to install and virtually maintenance free. An anodized aluminium frame and a sealed junction box make the panel weatherproof for outdoor use. A two diode bypass minimizes power drop caused by shade. You can easily add additional panels for more power. The kit includes: polycrystalline solar panels, charge controller, Smart solar plug, cables and manual.Features Ideal for running small pumps and lights or charging your portable electronic devices Polycrystalline panel with anodized aluminium frames and tempered glass for outdoor use and superior performance Solar panels have a two diode junction box for enhanced performance. Charge controller allows you to add 1 more panel with use of additional cables. Smart solar plug connected to your existing battery setup, you can make your existing Inverter to work like solar inverter. Kit comes with all cables and connectors for quick and easy set-up Battery and inverter not included, since the existing inverter & battery are made use of.
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Solar Charge Controllers
Emerge Solar Charger Controller is a Maximum Power Point Tracking (MPPT) is fully configurable and developed to meet the highest industry standards, the MPPT solar charge controller ensures maximal efficiency in retrieving energy from any PV system. When connected to solar panels and batteries, the solar charge controller automatically charges the batteries in an optimal way with all the available solar power using its algorithm for Maximum Power Point Tracking (MPPT).Solar charger controller’s sophisticated three stage charge control system can be configured to optimize charge parameters to precise battery requirements. The unit is fully protected against voltage transients, over temperature, over current, reverse battery and reverse PV connections. An automatic current limit feature allows use of the full capability without worrying about overload from excessive current, voltage or amp-hour based load control.Features and performances Ensures an optimal energy production Tracking efficiency: >99% Conversion efficiency: 98% 3 step charger for longer battery life Low self-consumption: <1W in night mode Protection against incorrect wiring Protection against reverse polarity Fully configurable IP54 enclosure Compatible with all PV system
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Single Phase Electric Motors
YC series capacitor start induction run motorsEmerge YC Single-phase capacitor start induction motors in IEC frames use only a start capacitor for starting. They are of totally enclosed fan-cooled type. The starting torque of motors is 2-3 times of rated torque. The motors give excellent performance such as low in noise, low in temperature-rise, high in overloading capacity and convenience in maintenance. It finds wide application in all types of small machine tools, compressors, pumps, refrigerators and other equipments which need higher starting torque. They are in wide use in mini & small workshops and service stations where only single-phase power is available.YL series capacitor start & capacitor run motorsEmerge YL series capacitor start & capacitor motors are single-phase motors in IEC frames using separate capacitors for starting and running. They are of totally enclosed fan-cooled type. Main features are small frame size for higher HP, high starting torque, high power factor and efficiency, safety and reliability in running, simple construction and easy maintenance. YY series capacitor start & run motorsEmerge YY series Single phase Run capacitor motors in IEC frames use the same capacitor for both starting & running. They are of totally enclosed fan-cooled type. They come with many features such as simple structure, smooth & steady running and easily maintenance. Suitable for household appliances, pumps, blower, recording instruments etc.Single Phase Motor Specifications & Features Insulation Class : Class B Degree of Protection : IP54 Rated Frequency : 50Hz Rated Voltage : 220V Ambient Temp : 40oc Frame Size : Same as IEC, TB on Top Mounting Type : B3, B5, B35, B14, B34, V1, V3, V5, V6, V18, V19, V36 Suitable for altitude limited to1000m above sea level, ambient temperature limited to 400 C.
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Sewage Submersible Waste Water Pumps
For reliable and economical pumping of heavily polluted sewage in commercial, industrial and municipal applications, SAER offers high sustainability and excellent rag handling waste water submersible pumps in Indian market in various versions suitable for any application demand.Operating Condition Max Head : 75 M ( ft) Max Capacity : 600 m3hr Temp of Pumped Liquid : 0oC to 50oC Frequency : 50 Hz RPM : 29001440950 Pumps Construction Motor housing : Cast iron EN-GJL-250, Impeller : Cast iron GS400, Electric cable Neoprene H07RNF, Shaft : Stainless Steel AISI 420B, O-rings and lip seal : Nitrile Mechanical seal : Silicon Carbide Silicon Carbide. Application Submersible electric pumps for drainage are used prevalently for to Pump WASTE or SEWAGE or lightly dirty water. In particular for the emptying of rain water and stratum water contents, mud and sand with abrasive particle (building site, tanks, ponds...). Features D - DRAINAGE. Multi-blade impeller for light water. Applications: rain water, surface irrigation. V - VORTEX. Vortex impeller suitable for pumping liquids containing large solids andor fibrous materials. Applications: urban sewerage systems, animal breeding plants. M - SINGLE CHANNEL. Single channel impeller, for liquids containing fibrous materials andor suspended solids. Applications: purification plants, tanneries, animal breeding plants. S - Sand Vortex Water. Impeller in Polyurethane with a stainless steel core. Applications in plants with an high sand presence, in marble work companies, in the ceramic industry, crystals machining or industrial processes where there’s presence of abrasives liquids. For a correct piping system with resulting reduction in energy consumption costs, it is best to select a system that best suits your requirements. C - WITH MULTI CHANNELS. Closed multi-channel impeller, for clean liquids pumping or slightly laden liquids in handling absence of filamentous materials. Applications: large drainage systems, purification plants (e.g. airport). T - GRINDER. Multi-blade suction impeller with grinding group in stainless steel AISI 440, particularly suitable as a grinder for paper or textile materials. Applications: clearance of waste waters originating from service stations, residential communities, camping sites, etc. E - PROPELLER. Three-blade propeller for mixing and suspension of all types of sludge liquid. Applications: purification plants, painting plants, animal breeding plants. P - OPEN DOUBLE CHANNEL. Impellers are equipped of a special system that chops solids and long fibrous materials and are projected for waters and mud coming from agricultural drainages Special versions Submersible electric pumps vortex Submersible electric pumps Sand Vortex Water Submersible electric pumps single channel Submersible electric pumps with channels Submersible electric pumps with grinder Submersible electric pumps for zoo technical field Submersible electric pumps stainless steel AISI 316 Submersible electric pumps in Marine Bronze B10 Submersible mixers Submersible electric pump for circulating OSSI-MIX Ossi-jet Arial-jet
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Pressure Boosting HYPN Systems
Booster sets consist of 2 to 4 identical vertical multistage pumps mounted in parallel on a common base frame, control cabinet panel with motor protection and integrated AT series controller. These pumps are automatically operated according to system requirement by means of pressure switches (one for each pump). The setting of the pressure switches have to be within the optimal performance area of each pump model.Sear pressure boosting systems are supplied as complete, preassembled and tested systems including suction and discharge manifolds, isolating valves, non-return valves, pressure gauge and pressure switches. In three phase & single phase. Operation Condition Max Head : 92 M Max Capacity : 20 m3hr Temp of Pumped Liquid : min -15oC max 50oC Frequency : 50 Hz Rpm : 2900 Max pressure : 8 bar Pumps Construction Pump body : Cast iron, Impeller : Brass or thermoplastic resin Diffuser : Thermoplastic resin, mechanical seal in carbonceramic Rotor shaft : Steel fitted with seal for life bearings Features Composition of the Group Self-priming pumps “Jet” with ejector pumps in series Base in bent sheet and coated in cataphoresis, supplied with adjustable and anti-vibration feet Control panel Column for control panel holding in bent sheet and coated in cataphoresis Suction manifold Delivery manifold set for the connection of diaphragm tanks Manometer on delivery manifold Control pressure switch for each pump Gate valve on suction and on delivery for each pump One check valve for each pump (optionally on suction or on delivery) 2 closing plugs
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Openwell Submersible Enbloc Pumpsets
SAER Open well enbloc submersible pumps are renowned for their high efficiency and reliability throughout the range. Made entirely of corrosion-resistant stainless steel, MBS pumps are ideal for a wide variety of applications. SAER pumps represent state-of-the-art hydraulic design. Built to deliver optimum efficiency during periods of high demand, SAERMBS range offers high efficiency, high resistance to sand and other abrasives and allows solid contents, motor burnout protection, and easy maintenance. Operation Condition Max Head : 113M (371 ft) Max Capacity : 18m3hr Temp of Pumped Liquid : 0oC to 40oC Frequency : 50 Hz Maximum quantity of sand allowed in water : 50 gm3. Suction of solid bodies : Max mm 2.5 Minimum level of liquid : 100mm from bottom of suction grid. Maximum depth of application : up to 70 m below the water level. Pumps Construction Outer Jacket Motor & Pump : AISI 304 SS standard. Impellers and diffusers : Hardwearing, thermoplastic resin Enbloc Shaft:AISI 431 stainless steel Mechanical seals : Graphitealumina oxide silicon carbide Features Allowed solid contents up to 50 gm3 , max size of solid Contain is up to 2.5mm Outer jacket made entirely from AISI 431 stainless steel, including delivery casing with 1” 14 G threaded outlet Diffusers fitted with self-adjustable wear rings Enbloc pump and motor shaft supported at three points Permanently pre-lubricated bearings Interposed oil chamber (FDA-approved, non-toxic oil). Motor with outer jacket in AISI 304 steel, cooled by the pumped liquid IP 68 Protection class Pump-motor unit is easily dismantled and repaired Applications Water supply from open well, tanks & Sumps Agricultural Applications Residential & Civil Applications from 6” Pressurizing water for commercial application
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Multistage Vertical In Line Pumps
Vertical multistage centrifugal pumps with in-line design enable the pump to be installed in a horizontal one-pipe system where the suction and discharge ports are in the same horizontal plane and have the same pipe dimensions. Vertical Multistage Pump comes with various sizes and various numbers of stages to provide the flow and the pressure for different site conditions. Vertical multistage pump is suitable for a wide variety of applications from pumping of potable water to the pumping of chemicals. Operation Condition Max Head : 94 M (1292ft) Max Capacity : 40 m3hr Operation Condition Max Head : 94 M (1292ft) Max Capacity : 40 m3hr Temp of Pumped Liquid : 0oC to 35oC Frequency : 50 Hz Rpm : 2900 Max pressure : 25 bar 0oC to 35oC Frequency : 50 Hz Rpm : 2900 Max pressure : 25 bar Pumps Construction Coupling spider : Cast iron EN-GJL-250 Basement : Cast iron EN-GJL-250. Tube : Stainless steel AISI304 Diffuser : Pressed stainless steel AISI304 Impeller : Pressed stainless steel AISI304 Shaft : Stainless steel AISI431 Bidirectional mechanical seal : Graphite SiC EPDM On request, AISI 316 and SS Duplex can be given instead of AISI304 & AISI431 respectively. Features Thrust bearing included in the pump : pump series MK are equipped with a bearing necessary for supporting the axial thrust generated by the pump. This allows to couple to the pump, the standard normalized motors without turning normalizing motor equipped with axial bearing. Normalized mechanical seal : mechanical seals are according to UNI EN 12756 rules. This allows an easy availability in case of need. Shafts supported and guided by bushings in wear proof material Double wear ring : Diffusers equipped with double wear ring in self-lubricating material (Teflon for MK32-40 bronze for MK50-65) Wide range : 11 families for power up to 37kw available with different shapes, metallurgies and motors Version with frequency converter (up to 5,5kW) Diffuser equipped with wear ring self-centering Cover: cast iron EN-GJL-250 Pump equipped with thrust bearing
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Multi Stage Horizontal & Vertical Pumps
Horizontal & Vertical multistage centrifugal pumps come with various sizes and various numbers of stages to provide the flow and the pressure for various applications. Multistage pump is suitable for a wide variety of applications from pumping of potable water to the pumping of chemicals. SAER TM – TMB – TMV series -range offers high efficiency, high resistance to sand and other abrasives and allows solid contents, motor burnout protection, and easy maintenance. Operation Condition Max Head : 630 M (2067ft) Max Capacity : 700 m3hr Temp of Pumped Liquid : 0oC to 90oC Frequency : 50 Hz Pumps Construction Coupling spider, Basement : Cast iron EN-GJL-250 Suction, Delivery & Stage casing : CI EN-GJL-250 EN-GJS-500 or CS. Tube : Stainless steel AISI304 Diffuser & Impeller : CI EN-GJL-250 or Carbon Steel Tie Rods : Carbon Steel Shaft & Protection Bushes : Stainless steel AISI431 630 Duplex Bidirectional mechanical seal : Graphite SiC EPDM On request, SS AISI 316 versions can also be given for Suction Delivery casing. Features Suction body with axial inlet; intermediate stage composed of stage body and the corresponding diffuser with wearing rings. Replaceable impeller seats. Delivery body with upward outlet, with the possibility of turning it at 90oC., both directions. Drive side bearing support with high rigidity. Suction side support of sliding type, lubricated by the pumped liquid. Shaft in stainless steel completely protected. Adjustable packing seal on the shaft, in alternative not balanced or balanced mechanical seal, according to the working pressure. External tie rods for tightening of the intermediate stages Applications Supply of clean water and non-aggressive chemical liquids. Water distribution High pressure lifting Irrigation Refrigeration, heating and cooling Snow making plants Reverse osmosis
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Monobloc Close Coupled Pumpsets
SAER Monobloc Pumps are designed and manufactured for optimum efficiency to cater to different needs of water handling. The pump range is suitable for a wide range of applications in Commercial, Industrial areas, domestic Applications. SAER mono bloc pumps are available in various series depending on applications requirements, like pump couple with motor, stub shaft pumps ETC.Close Coupled Electric Pumps Operation Condition Max Head : 100 M (328 ft) Max Capacity : 400 m3hr Temp of Pumped Liquid :15oC to 120oC Frequency : 50 Hz Rpm : 2900 Sucking DN : 50 to 100 mm DN capacity : 32 to 80 mm Pumps ConstructionPump body with dimension and performances according to EN 733 rules, closed impeller dynamically balanced and with balance holes for the balancing of the axial thrust. Shaft completely in stainless steel, greased ball bearings, flanges (UNI EN 1092-2): up to DN 150: PN16, from DN 200:PN10.Applications Recycling plants Heating, air conditioning Heat recovery Plants of water supply procurement, Pressurizing units Fire-fighting systems.
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IE2 IE3 Certified Energy Efficient Motors
Emerge IE2 certified Energy Efficient High Efficiency Motors are TEFC squirrel cage motors manufactured exactly in the same IEC frame sizes as IE1 motors for easy interchangability and replacement with the existing running IE1 EFF2 or older motors. They have all the features and specifications as offered in the IE1 range, but offer higher full load efficiencies and also higher flat uniform horizontal efficiency curve from part loads as low as 40% to 100% than the standard IE1 EFF2 or older motors with no efficiency category or marking. Emerge IE2 Energy Efficient High Efficiency Motors, like all high efficiency motors will offer and deliver better savings and results for motors with S1 duty cycles, operating continuously for long durations than motors which operate for short times or with frequent starts and stops. Hence, they are recommended for use in applications where motors run continuously. Since the IE2 motors cost more than the standard and IE1 motors due to use higher content of low loss magnetic materials, more winding to reduce thermal losses and manufactured to closer tolerances to reduce air gap etc., the benefit analysis or value for money is done based on pay back of the extra cost incurred. The long continuously running applications lead to more savings and reduction in the payback period to offset the additional cost incurred. These are especially so for the lower frames from 80 to 160 where the difference in efficiency & hence savings is substantial than the standard motors in same frames. In many of the higher frames in our IE1 series, we offer the IE2 efficiency levels as our standard and hence there may not be a need to go in for separate IE2 series. This applies to all our motors in 280 frames and above. For frames 160 – 250, the application can be studied or an energy audit conducted to estimate the difference in efficiencies and the resultant savings and then a decision can be made. Emerge Motors are manufactured in high efficiency production lines with high quality machining centers, high speed stamping system and automatic winding machines with a strict quality control process in selection of materials, in manufacturing, assembly and testing with an automated micro-computer test centre and a well-coordinated measurement system. Other Features Energy efficient IE3 certified Motors can also be offered Protection class : IP55 Rated Voltage 415V. Can offer 380V, 400V and 440V also. Rated frequency 50HZ, can offer 60HZ also. Various cooling arrangements Ambient temperature 400 C. Standard motors performance for altitudes 1000M above sea level. Dynamically balanced rotor & shaft Vacuum Pressure Impregnated Motor Low noise level CE SA certified Motors
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IE1 Energy Efficient Electric Motors
Emerge IE1 Motors are TEFC squirrel cage motors are known for their compact structured, low noise, high efficiency, high torque, excellent starting performance and easy servicing design. The motors are with class F insulation system, temperature rise restricted to class B levels according to international practices.Emerge Motors can be widely used as driving equipments of various machineries such as machine tools, blowers, pumps, compressors, vibrators, cutters, grinders, logistics, transportation, agricultural and food processing. They are offered in international frame sizes for easy installation and interchangability. All these are continuous S1 duty rated. Star connection is standard up to frame 100 or 2.2 KW whichever is lower, however can be offered with 6 leads also. All other frames 112 & above are with 6 leads delta connected. Emerge Motors can be supplied in Cast Aluminium up to 160L frame and in Cast Iron up to 450 frame. Cast Aluminium motors are offered with removable foot and hence the TB can be shifted at site to any desired position. Cast iron body motors are with integral foot and hence are with lower vibration and noise levels. As a standard supply, motors in frames 56 – 90 are offered in Aluminium construction and 100 – 355 in Cast Iron construction. However, all frames up to 160L can be offered in both Aluminium and cast iron construction. Emerge Motors mounting arrangements comply with IEC34-7 recommendations. There are 4 basic configurations – B3 & B35 (56-400 frames), B5 (56-280 frames) and B14 (56-132 frames). Other mounting arrangements can also be offered such as B6 B7 B8 V5 V6 V3 V15 & V36 (56 – 160 frames), V1 (56-355 frames) and B34 V18 V58 V19 & V69 (56-132 frames).Emerge Motors are manufactured in high efficiency production lines with high quality machining centers, high speed stamping system and automatic winding machines with a strict quality control process in selection of materials, in manufacturing, assembly and testing with an automated micro-computer test centre and a well-coordinated measurement system. We also offer the following types of motors as non-standard Dual Speed Dual Pole Motors can be offered in frames 80 - 280. Dual Voltage Motors can be offered Brake motors can be offered in frames 80 – 225. Variable Frequency motors can be offered in frames 80 - 315 LT Motors can also be supplied in 400 and 450 frames also suitable for 380V and 660V in 4, 6, 8 and 10 pole configurations for KW ranging from 250 to 900 depending on polarity. Other Features Energy efficient (as per IE-1 standards) Protection class : IP55 Rated Voltage 415V. Can offer 380V, 400V and 440V also. Rated frequency 50HZ, can offer 60HZ also. Various cooling arrangements Ambient temperature 400 C. Standard motors performance for altitudes 1000M above sea level. Dynamically balanced rotor & shaft Vacuum Pressure Impregnated Motor Low noise level CE SA certified Motors
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End Suction Pumps
End Suction Pumps are all non- self-priming single-stage, centrifugal volute pumps with axial suction port, radial discharge port and horizontal shaft. These pumps are coupled pumps with TEFC squirrel cage induction motors with main dimensions complying with IEC standard. These pumps have the discharge range from up to 2700 m3/h & head range from 129 m. End suction centrifugal pump suitable for multi-purpose application. SAER End suction Pumps come in two ranges : End Suction Pumps dimensions according EN 733 End Suction Pumps dimensions exceeding EN 733 END SUCTION PUMPS ACCORDING TO EN 733Operation Condition Max Head : 129 M (423 ft) Max Capacity : 675 m3/hr Temp of Pumped Liquid : -15oC up to +120oC Frequency : 50 Hz RPM : 2900 Other Materials Available on offer : Carbon Steel, Brass, Stainless Features The motor unit and the rotating part of the pump can be taken away without removing the pump body from the system piping. Closed impeller dynamically balanced and with balance holes for the balancing of the axial thrust. Shaft completely in stainless steel, greased ball bearings, flanges (UNI EN 1092-2) : up to DN NCB : bareshaft end-suction centrifugal pumps, NCBZ : bareshaft end-suction centrifugal pumps with electric motor, on a base. NCBT : bareshaft end-suction centrifugal pumps with dimensions exceeding steel, SS-316, Cast Iron Applications Recycling plants Heating, air conditioning Heat recovery Plants of water supply procurement, Pressurizing units Fire-fighting systems Special Versions Constructive materials Different mechanical seals Special tensions Accessories On Request Kit counter flanges Motors with PTC protection
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Emerge Wagne Solar Thermal & Heating Systems
As first-hour solar pioneers, Wagner has successfully collaborated with the sun for decades. Wagner offers solar power and heating systems through their various branches in Europe. Wagner is 100% owned by its own employees. Wagner produces and supplies solar heating systems for private users, public facilities, commercial enterprises and investors. Wagner delivers installations of outstanding quality at the best value-for-money ratio, aiming to contribute substantially to an energy sea change.For collectors, storage cylinders or entire solar systems, Wagner supplies from simple thermosiphon systems, small water heating installations to combined systems for hot water and space heating support. Wagner customize large installationsSolar Heating Advantages CO2-neutral heating and hot water preparation Unaffected by oil and gas price development Ecologically and resource friendly Low entry costs, solid savings Good promotion and financing conditions Active contribution to an energy revolution Limitless availability of solar energy Wagner & Co Strengths Optimally fine tuned systems Maximum energy savings High quality of all components Safe and reliable system operation Lasting high yields Our own structurally approved TRIC racking systems Customer-friendly warranty services
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Electric Motors in Various Mountings & Construction
Orbito series of motors consist of a special range of OEM motors in non standard flanges, shafts dimensions, mountings and mounting bases. These motors can be manufactured in smaller viable quantities, different duty cycles, dual speeds, and different torque speed characteristics. When we design and manufacture a motor for OEM. Our engineering & manufacturing expertise, in process quality checks & controls and experienced production personnel allow us to engineer and build custom motors to suit any customers’ requirements.
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Custom Built OEM Motors
A variety of industrial applications require Custom Built Motors to suit special requirements and applications. In custom built range, we offer motors with variations in mechanical & electrical parameters based on customers’ application requirements. Use of custom built motors results in making the motor applications much easier for the OEM manufacturer and the user customer, saves on cost and gives freedom to designers to select a motor which is best suited for their application with varying design parameters. Features Energy efficient High efficiency High Starting torque Short manufacturing cycle for the OEM Cost Competitive Squirrel cage motors Various cooling arrangements such as TE, TEFC etc. Dynamic balanced rotor & shaft High efficiency & power factor Vacuum Pressure Impregnated Low noise level Compatible with 60HZ & 50HZ supply CE SA certified Motors Class 'F' insulation as standard Dual Speed Motors Dual Voltage Motors 63 to 90 frame sizes are generally available in aluminum construction and 100 to 160L frame sizes are in cast iron. However, any frame can be given in both CI and AL. Range Power : 0.37 to 22.0 kW Polarity : 2P, 4P, 6P, 8P Mounting : Foot, Flange, Face or any other as required Frame Size : 71 to 160 Voltage : 415V ± 10% or as required Frequency : 50Hz ± 5% or as required Ambient : 50oC. Enclosure : TE, TEFC or as required Protection : IP55 Insulation class : Class F insulation with temp. Rise limited to class B.
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Borewell Submersible Pumpsets
SAER Submersible Pumps are renowned for their high efficiency and reliability throughout the range. Made entirely of corrosion-resistant stainless steel, SAER submersible pumps are ideal for a wide variety of applications. Radial Submersible Electric Pumps Operation Condition Operation Condition Max Head : 955 M (3133 ft.) Max Capacity : 210m3/ Hr Pumps size : 4” 6” 8” 10” Temp of Pumped Liquid : 0oC to 40oC RPM : 2900 Maximum immersion depth : 200 m under liquid level Max pressure : 22 bar Grain size of silt : 200gm/m3 Pumps Construction Impellers : Polycarbonate loaded with fiber glass. Diffusers : Noryl (techno polymer) loaded with fiber glass. Shaft : AISI431 stainless steel (on request, AISI316), with grooved profile. Outlet and suction support : Brass or coated carbon steel (on request stainless steel AISI304) External shell : Stainless steel AISI304. Other Materials Available on offer : Carbon Steel, Brass, SS-316, SS-304, Noryl, Cast Iron Features Complete unit of pump with electric motor oil bath range CL95 Hydraulic part to be connected with 4” submersible motors with coupling following NEMA MG1-18.388 The FS 98 series uses axial sliding floating impellers, which avoid the jam up of the pump even with the presence of sand. Outlet complete with non-return ball valve. Driving bushings in anti-wear rubber. Components realized with particular materials which assure a high wear resistance. This pump is an ideal solution in pumping water with suspended sand particles up to 300 g/m3. Application Suitable for lifting, pressurising and distribution in Civil and industrial installations Autoclave and cistern inlets Washing plants Irrigation systems Draws from wells of min. diameter of 104 mm, tanks or natural basins. Installation Vertical / horizontal (depending on power). Special Versions Range XFS98 with inlet and outlet in stainless steel AISI304 precision castings. Semi-axial Submersible Electric Pumps Operation Condition Max Head : 388M (1273ft) Max Capacity : 725m3/hr Pump Size : 6”, 8”, 10”, 12”, 14” Temp of Pumped Liquid : 0oC to 35oC Frequency : 50 Hz Rpm : 2900 Maximum immersion depth : 300 m under liquid level Max pressure : 45 bar Grain size silt : 300gm/m3 Pumps Construction Impellers : Cast iron EN-GJL-250 (brass for model K and X) or FeG450 steel. Diffusers : Cast iron EN-GJL-250 or FeG450 steel. Shaft : AISI431 stainless steel, with grooved profile. Outlet : Cast iron EN-GJL-250 or FeG450 steel. Suction support : Cast iron EN-GJL-250 or FeG450 steel. Materials Available : Carbon Steel, Brass, SS-316, Duplex Steel, Cast Iron Features Complete unit of pump with electric motor. SP hydraulic part to be connected with 4” submersible motors with coupling following NEMA MG1-18.388 or 6” submersible motors with coupling following NEMA MG1-18.401- 18.413 Semi axial impellers. Outlet complete with non-return valve. Pump equipped with counter trust ring in anti-wear resin. Diffuser complete with wear ring in anti-wear rubber. Driving bushings in anti-wear rubber with metallic shell. Components realized with particular materials which assure a high wear resistance. Installation - Vertical.Special Versions XS and XVS Series entirely made of stainless steel SB series made of marine bronze (up to max 25 bar) Different tensions Version for horizontal installation. Application Suitable for lifting, pressurizing and distribution in Civil and industrial installations, Autoclave and cistern inlets, Washing plants, Irrigation systems. Draws from wells of min. diameter of 158 mm, tanks or natural basins.
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Repairing & Maintenance Services
We are engaged in rendering the best Repairing & Maintenance Services across India. We have a team of highly qualified and trained service engineers to support our front line staff and to provide after-sales support including Repairing & Maintenance Services, to all our esteemed customers. We provide quality Repairing & Maintenance Services within stipulated timeframe, so that our clients get highly satisfied from our service.
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