INTERROLL India PVT LTD. Peenya Industrial Area, Bangalore, Karnataka

The track is universally applicable and suitable for light materials. It can be used in gravity conveyors, pushing and also as side guide. They are generally used in order picking racks. The track is designed so that it prevents an opening and jumping out of the wheels under load. The continuous steel shaft guarantees high stability. The secure shaft support at the outer wings of the rail ensures that free-running of the wheels is also ensured under load.

The Belt Conveyor Light is a belt conveyor that is divided into zones and operates with zero pressure accumulation; its drive is based on the 24 V RollerDrive. It is possible to transport and accumulate small products, as well as products not suitable for roller tracks. Not suitable for reversing operation.

This series is universally applicable, can be used in freezer areas and as side guide wheel. The steel conveyor wheel excels with its high load capacity, robustness at high and low temperatures as well as good running stability. Hardened ball running surfaces ensure a long service life.

Alignment of medium-heavy and heavy materials, such as plates or containers with a smooth bottom. For pushing, e.g. steel or wooden plates. Suitable for applications that require an upside-down installation. The use of balls allows transporting the material in every direction. Crossings and switches can also be implemented easily. In addition, particularly soft running balls are being used. For variants with steel balls, a felt seal keeps out dust and splashing water. Variants with balls in stainless steel design also feature a long corrosion resistance. During operation, support balls circulate under the main ball. This accomplishes a constant and optimal support of the material.

Interroll is a leading manufacturer in the motorised roller segment. RollerDrive and Controls are based on a simple principle: one motor for all applications. Interroll RollerDrive and Controls are used in automated conveyor technology. They are based on decentralised drive technology and can thus directly ensure that systems can be adapted to individual requirements. The Interroll RollerDrive is a 24 VDC brushless motor integrated in a conveyor roller, which can be employed in the most diverse conveyor systems. Many years of experience and many hundreds of thousands of 24V motor rollers in use make Interroll the leading manufacturer in this area. A broad spectrum of controllers allows for flexible and simple integration into different applications. RollerDrive is based on the fundamental principle of decentralizing and modularizing conveyors with zero pressure accumulation. Conventional conveyor sections are powered by 400V gear motors. These motors drive long flat belts that usually run 24 hours a day, regardless of how many goods are actually being transported. In this case, the respective conveyor zone is switched on and off using pneumatic or electric control units. A system driven by RollerDrive in principle features a decentralized design: There is no central drive station, the drives are located in each individual conveyor zone. This design allows for activating and deactivating every conveyor zone individually. The advantage: The conveyor system will move only if goods are present. In the process, only RollerDrive that are required for optimum throughput of the goods are powered. With typical throughput rates of 600 to 1800 pieces of transport material per hour, this translates into an enormous potential energy savings, as well as reduction of noise and wear. Compared with a centralized drive system, a conveyor system powered with RollerDrive allows for saving up to 50% energy on average. A drive solution with RollerDrive is not only the perfect solution for new systems. Existing centrally driven systems can also be conveniently retrofitted. In many cases, the conveyor rollers in use can continue to be used. In every conveyor zone, only one roller has to be replaced by a RollerDrive. With the RollerDrive controls from Interroll, the interface to the existing control system infrastructure can be easily set up.   Advantages   RollerDrive make a system easier to control and therefore save energy. This is due to the decentralised drive technology: The drives are situated in every individual conveyor zone. The conveyor zones can therefore be switched on or off completely independently of each other. This enables more specific use of the system and prevents wear and tear of the complete system. Compared with centrally driven conveyors, power consumption can be reduced by 50 %.

Suitable for use with conveyors that are driven via flat belts or drive shaft. As belt pressure wheel suitable for flat belts with 20 to 30 mm width. When used on a drive shaft, the round belt guide wheel takes on the function of a friction shaft. A floating fastening on the profile is used. The support of both ball bearings is accomplished with a space tube and allows a firm screw connection. Precision ball bearings of type 6000 2Z and type 688 2Z are used. For use under moist ambient conditions, a version made of stainless steel is available as an alternative. The slide bearings for the round belt guide wheels consist of polyamide. The running surfaces for the belts feature a spherical shape. It allows the belt to self-center in the guides.

This series is universally applicable, e.g. it can be used as side guide roller. The material selected is a particularly impact-resistant polymer. The wheel features a double ball race made of steel, which ensures particularly quiet running. The wheel is especially light and offers a very soft startup.

In FIFO configuration (First In - First Out), the pallets are loaded in the gravity lanes on the entry side (the highest point). The slope then carries the pallets from the loading point to the retrieval point. When a pallet is unloaded, the next pallet automatically takes its place thereby ensuring that the goods are constantly available. FIFO stock management guarantees stock rotation as the first pallet to be loaded in a lane is the first pallet available at the picking face on the retrieval side. This management method is particularly efficient for perishable goods. Space saving: uses 60%-100% less space than conventional storage systems Low maintenance No energy consumption Long service life Fast handling and picking: goods are always available at the picking place No intermediate aisles: only one for loading and another for unloading High profitability: ROI in less than 2 years. Low labor costs: fewer operators required. Reduced forklift truck operation.

Crossings and switches can easily be implemented with the direction-independent turnability. Driven and non-driven conveyor segments, e.g. packing tables, assembly tables and feeds to processing machines. Particularly suited for softer materials such as cardboards. Easy installation on round and hexagon shaft. With low mass and easy running gray wheels, the omniwheel can easily be moved in all directions. Several omniwheels can be coupled with one another. Corrosion-proof due to the use of stainless steel pins. Drive in one direction when used with a hexagon shaft.

Crossings and switches can easily be implemented with the direction-independent turnability. Use as non-driven wheel conveyors for packing tables, assembly tables and feed to processing machines. Particularly suited for softer materials such as cardboards.

The Belt Curve Light is a belt curve that is divided into zones and operates with zero pressure accumulation; its drive is based on the 24 V RollerDrive. It is possible to transport and store small products, as well as products not suitable for roller tracks. Not suitable for reversing operation.

FIFO / LIFO application Picking Manual and automatic loading method Different types of guides available