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Waste water Clarifiers
950,000 Per Piece
In the standard arrangement, an inlet pipe passes under the tank floor and turns upwards at the center to discharge the incoming liquid through a dispersion pipe into a deflector drum from which an even radial flow emerges. The settled effluent passes over a peripheral weir. Continuous helical scrapers sweep the accumulating sludge into a central well from which it is withdrawn through a sludge draw-off pipe. The scrapers are mounted on framework attached to the rotating dispersion pipe, the drive unit for which is mounted on the bridge structure. Features: Quality approved Reliable Sturdy Specifications: We are reckoned amongst trusted and eminent industries for offering an extensive range of Wastewater Clarifiers. Wastewater Clarifier is suitable for all sewage settlement applications and for the treatment of trade effluents and process liquors It has, however, been designed with particular reference to the need for rapid collection and withdrawal of activated sludge, which is accomplished by means of diametrically-opposed, continuous helical scrapers. Clarifier Setting Tank employs a fixed bridge which is made in a range to suit tanks from 4 mtr to 35 mtr in diameter, with a recommended floor slope of (1:12) or 712°.
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Waste water Bar screen
100,000 Per Piece
Owing to the changing and specific needs of customers, we provide a large array of Wastewater Bar Screens. In the field of water management, our products offer a wide range of coarse and fine screen which are essentially a part of the sewage treatment plants and effluent treatment plants. The technology incorporates screening of influence in sewage treatment plants as primary treatment. The primary objective of these products are to remove (screen) considerable amounts of waste such as sand, gravel, cotton buds, plastic bags and pouches, floating rags etc. The process ensures very high capture rate of materials screened before it proceeds for further primary treatments. The design data offers flexibility by proper positioning of screens at required degrees of inclination. The spacing of bars is the decisive factor in determining the degree of primary treatment. Data Required: Spacing between the bars Channel width Channel height Discharge height Maximum water height In fluent flow in litersec Material of construction Feature: Bar can be replaced individually Simple and rugged construction Heavy accumulation of screening managed easily No moving parts permanently under sewage All parts easily accessible for lubrication of screen Specifications: Automatic Grade: Automatic Bar Spacing: mm Capacity: Immersion of screen
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Waste Water Aerators
500,000 Per Piece
We are amongst leading and reputed companies which are offering a wide range of Wastewater Aerators. These Wastewater Aerators are used in various industries for their trouble free functioning. Moreover, our products are easy to use and technically advanced.
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Voc Control System
What Are VOC’S ? : Volatile Organic Compounds ( VOC ), are generated in streams where oils are present in refinery and petrochemical effluents or streams. These normally consist of BTEX (Benzenes, Toluenes, Xylenes etc.), and other organic compounds which add to the odor and are now required to be controlled whereas they were previously vented into the atmosphere.VOC Control : All VOC generating points such as oil sumps, storage tanks for slop and feed oils, separator tanks like API’S, TPI’s, DAF systems, etc. need to be fitted with the VOC control system. This control may be either by Carbon adsorption and subsequent desorption, or by use of thermal oxidizer systems, to ensure that the vapors escaping from these units are controlled to contain the VOC’s.Carbon Adsorption : This is the easiest and most basic form of VOC control, wherein a particular grade of Carbon is chosen based on tests on the streams and on experience. The VOC’s are then passed through the Carbon bed to adsorb them and to ensure that the vapors coming out are harmless to the atmosphere. This is carried out in Carbon canisters or in Tanks, depending on the flow and the site conditions. Basically, a Fixed Bed or a Fluidized Bed option is possible.Thermal Oxidation : Popular for higher VOC concentrations, thermal oxidation will combust the VOC gases to achieve very high levels of purity of the vented air. Obvious advantages are non-replacement of the spent carbon bed.Advantages Of Nacahtech Systems Basic design of systems including estimation of nature and quantity of VOC’s provides comfort level for plant engineers/operators. Optimizing choice of Activated Carbon usage due to vast experience in the field. Saves initial costs, assures proper capture, and optimizes operating costs. Individually designed systems to suit particular applications depending on type and quantities of VOC ‘s. Optimizes costs and operation success. Equipment manufactured locally in India based on specifications and design by Nacah Tech to reduce total cost of system. User list of Nacah Tech USAUser list of Nacah Tech / TIGG experience begins primarily with EIL/IOCL Panipat In India through NICCO Engineering, for ETP VOC control.Additionally - Amoco, Whiting, Indiana, USA - VOC control, burners Ashland, Pittsburgh, Pennsylvania, USA - VOC control, Thermal oxidizer, Service BP, Toledo, Ohio, USA - VOC control, Thermal oxidizer BP, Texas City, Texas, USA - VOC control, burners BP/Premcor Lima, Ohio, USA - VOC control, Thermal oxidizer Conoco, Ponca City, Oklahoma, USA - VOC control, burners Exxon, Baytown, Texas, USA - VOC control, burners, Thermal oxidizer Esso (Imperial Oil), Sarnia, Ontario, Canada - VOC control, burners Exxon Mobile (Chemicals) Baytown, Texas, USA - VOC control, burners, t.o. Exxon Mobile Beaumont, Texas, USA - VOC control, burners Bayer, Baytown, Texas, USA - VOC control, Thermal oxidizer Mobile, Chalmette, Lousiana, USA - VOC control, burners Monsanto/Solutia, Chocolate Bayou, Texas, USA - VOC control, burners, t.o. Monsanto, Rock Springs, Wyoming, USA - Emission Control, Service, combustion System Solutia, Pocatello, Idaho, USA - VOC control, Thermal oxidizer, APC Philips, Borger, Texas, USA - VOC control, burners Texaco, Port Arthur, Texas, USA - VOC control, burners, cogen Ultramar, Long Beach, California, USA - VOC control, Thermal oxidizer Shell/Exxon. Aruba - VOC control, burners Maraven, Venezuela - VOC control, Thermal oxidizer UEM, Barauni, IOCL India - VOC control, ETP Package
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Voc Abatement
15,000,000 Per Piece
We are one of the widely praised manufacturers and suppliers of voc abatement system. The offered voc abatement system is widely used for the purification of raw and underground water. Our offered voc abatement system is highly praised for easy operation, fast speed and high durability. The offered voc abatement system's high vapor pressure results from a low boiling point, which causes large numbers of molecules to evaporate or sublimate from the liquid or solid form of the compound and enter the surrounding air. Features: removes large ions and particles anti-scaling mechanism high durability specifications: 1. Amoco, whiting, indiana, usa voc control, burners 2. Ashland, pittsburgh, pennsylvania, usa voc control, thermal oxidizer, service 3. Bp, toledo, ohio, usa voc control, thermal oxidizer 4. Bp, texas city, texas, usa voc control, burners 5. Bppremcor lima, ohio, usa voc control, thermal oxidizer 6. Conoco, ponca city, oklahoma, usa voc control, burners 7. Exxon, baytown, texas, usa voc control, burners, thermal oxidizer 8. Esso (imperial oil), sarnia, ontario, canada voc control, burners 9. Exxon mobile (chemicals) baytown, texas, usa voc control, burners, t.o. 10. Exxon mobile beaumont, texas, usa voc control, burners 11. Bayer, baytown, texas, usa voc control, thermal oxidizer 12. Mobile, chalmette, louisiana, usa voc control, burners 13. Monsantosolutia, chocolate bayou, texas, usa voc control, burners, t.o. 14. Monsanto, rock springs, wyoming, usa emission control, service, combustion system 15. Solutia, pocatello, idaho, usa voc control, thermal oxidizer, apc 16. Philips, borger, texas, usa voc control, burners 17. Texaco, port arthur, texas, usa voc control, burners, cogen 18. Ultramar, long beach, california, usa voc control, thermal oxidizer 19. Shellexxon. Aruba voc control, burners 20. Maraven, venezuela voc control, thermal oxidizer 21. Iocl panipat, india voc control for etp 22. Iocl barauni refinery, india voc control for etp
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TPI Oil Water Separator
The TPI Oil Water Separator that we manufacture is among our top selling products as it is much sought after for the premium quality. We ensure high standards of client satisfaction in each and every deal and this has contributed to our increasing number of clients over the years. The rates are reasonable and relatively lower than most others. We are wholesale dealers and entertain bulk and marginal deals.
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Tequatic Self Cleaning Filters
Raw materials are the essential bottleneck assets that are highly important for the production of the finished goods. We make available Tequatic Self Cleaning Filters in materials like stainless steel which imparts sturdy structure to the equipment and long working life. Thus, we stringently check the inputs before procurement. Rely on us to buy the best in class Tequatic Self Cleaning Filters; we are a notable Supplier in this domain.
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Sluice Gates
500,000 Per Piece
To match up the varying needs of customers, we are providing a wide assortment of Sluice Gates. These Sluice Gates are available in accurate dimensions and various sizes. Moreover, our Sluice Gates are easy to operate and known amongst the customers for their durability.
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Sewage Treatment Plant
450,000 Per Piece
Since our inception, we are engaged in offering premium quality Sewage Water Treatment Solutions. We use best sewage water treatment solutions to carry out the service effectively. This service is best for treating waste water & help to supply pure water in various places. Our sewage water treatment solutions are known for its professionalism & timely competition. Other Details: Advance equipment used Ensure pure water supply Effective Specifications: Power(W): 50-470W Capacity: 100000 Type: Water Treatment
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Sequential Batch Reactor
1,500,000 Per Piece
With our years of expertise and specialization, we are offering a wide range of Sequential Batch Reactors. SBR is an activated sludge wastewater treatment system which is used for removing dissolved and suspended organic material and nutrients. In SBR all the unit operations such as aeration, settling and decanting are achieved in a single reactor, all by automatic operations. Due to this new technology industrial wastewater can now be treated biologically in ideal conditions, regardless of flow or load variations. Phosphorous and nitrates can be removed biologically as well. Benefits: Achieves nitrification, denitrification and phosphorous removal (without chemical addition) in a single reactor Less excess sludge-therefore sludge handling is simpler Hydraulic flexibility-can easily take shock loads Micro organism selection minimizes sludge bulking and controls filamentous bacteria Power savings due to lower oxygen requirements Provides the ability to change any unit process at any time-to achieve a required effect High specific rate of separation in sludge blanket cum clarifier unit Simultaneous nitrification without extra cost No odor problems Reduced operation and maintenance costs No clarifier-further reduction in space and capital cost No sludge recycling-further reduction in 0 and M cost Fully atomized-further reduction in operating cost Application: Small communities and housing colonies Townships Hotels and resorts Schools and universities Defense and military camps Industrial and manufacturing area Municipalities SBR Operation Philosophy: Sequencing Batch Reactor actually represents a very elementary form of treatment process known as "Fill and Draw". Wastewater added to a reactor is treated to remove undesirable component, and is subsequently discharged. The SBR reactor is a self-contained system incorporating equalization, aeration and clarification, within the c
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PWL Wastewater Treatment Plant
This PWL Wastewater Treatment Plant is widely used in industries such as food, textile, paper, mining and petro-chemical to name a few. It ensures minimum pollution, is extremely user friendly and safe and also requires low maintenance costs. This plant is highly compact and is designed for high capacities. It uses various principles to operate and the manufacturing product employs our state of the art machinery and advanced technical solutions. Details : DAF is gravity separation process where by the separation of two phases is achieved by increasing the specific gravity difference of the two phases. This is achieved by attaching micro air bubbles, brought about by saturating water with air under pressure, and then expanding the water stream through valves to atmospheric pressure. These micro bubble nucleate onto the solid particles to be separated, thus lowering the specific gravity and allowing contaminants to rise the surface Suspended solids, Grease and oil are very efficiently removed by DAF, and a combination of screening and DAF results in BOD/COD removals up to 60% depending on application. However a combination of Flocculation and flotation can result in BOD removal of around 80-90%. For wastewater containing high solid content, it is necessary to create a sufficient retention time for prewatering of the skimming. The PWL series Flotation unit have been designed for capacities up to 200m3/hr. (As standard) Higher capacities are realized by combining or expanding systems. Standard construction is in carbon steel, but other material is possible. DAF systems in concrete are also possible. Saturation of air in water can be carried out by dosing the air in suction side of the Aeration pump. Dissolution takes place by Henry law , and the turbulence and energy in the pump provide excellent condition for the process. Alternately, use can be made of saturation vessel, of conventional design for the air to Dissolve in the water. The recycle flow is mixed with the wastewater in the flotation unit, through a pressure pipe. Air bubbles formed adhere to the particles and give them buoyancy to float rapidly through surface These system donot use plate packs and are open tank, low unit separator, with the aeration point in the inlet as well as the sides of the tank to ensure excellent aeration along the entire tank length PWL : To ensure high dry solid contents of the skimming, the solid loading (kg solids/m2 free unit surface) is an important design factor. For wastewater containing high solid contents, it is necessary to create sufficient retention time for predewatering of the skimmings. The PWL flotation systems have been designed for the nominal capacities with the solid contents up to 10.00 mg/l Application : Poultry processing, meat processing and packing; Fish processing ; Mining industry; Petro-chemical industry; Pulp and paper industry; Textile industry; Tanneries, other industry; Features Very compact modular construction Maximum pollution load reduction High dry solid contents of separating materials Easy operation Low maintenance costs Easy to expands to larger capacities Extremely competitive to comparable process GA Drawing The Aeration systems can be either executed with A Multistage side chennel pump ->K1 Air Saturation Vessel (K2) The Sludge Collection compartment is optional and can be replaced by A Discharge Chute A Spiral Conveyer Discharge for heavy sludges
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PWF Wastewater Treatment Plant
PWF Wastewater Treatment Plant that we supply and manufacture is compact and ensures high levels of user safety as well. The sludge collection compartment can be replaced by a spiral conveyer discharge in case of heavy sludge or a discharge chute otherwise. The aeration systems on the other hand can be executed with air saturation vessel or a multistage pump. This plant promises high efficiency and a long working life without much maintenance. The Aeration systems can be either executed with A Multistage side chennel pump ->K1 Air Saturation Vessel (K2) The Sludge Collection compartment is optional and can be replaced by A Discharge Chute A Spiral Conveyer Discharge for heavy sludges Application Mineral oil industry Edible oil industry Fish processing Mining industry Offshore - onshore Petro-chemical industry Pulp and paper industry Textile industry Others Features Very compact modular construction; Maximum pollution load reduction; Low maintenance costs Easy operation; High dry solid contents; Easy to expands to larger capacities; Competitive to other process;
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Plate Settlers
135,000 Per Piece
We are enlisted amongst eminent and renowned firms for offering a wide range of Plate Settlers. These Plate Settlers are used in various places for water treatment applications. The products we offer are technically advanced and have long functional life.
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pfr pipe flocculator
Coagulation and Flocculation by controlled Turbulence The PFR pipe Flocculator is a plug flow reactor in which process such as coagulation, flocculation, demulsification, precipitation and pH control can take place under highly controlled and well defined conditions. The above mentioned processes take place under turbulent flow conditions. At the chemical injection points the pipe diameter is adapted to ensure instantaneous mixing of chemicals and wastewater. Through the crosssection of a pipe the mixing intensity is virtually homogeneous. Reaction time is determined by the pipe length and flow rate and based on the exact requirements, no excess is required . In the plug flow reactor the process can be influenced at any time as opposed to tank reactors, where only condition per tank can be maintained. Generally speaking a pipe flocculator is used where a coagulant, a flatulent and optionally a chemical for pH correction are dosed in sequence for the remove all of turbidity and / or COD or precipitants. The use of a pipe flocculator in combination with a flotation system can give COD removals of up to 95%. K-pack Systems has a wide experience in chemical treatment, particularly in the use and selection of coagulants and flocculantsin combination with a PFR pipe flocculator. The PFR pipe flocculator is exceptionally suitable for our latest developments in the non-toxic biodegradable coagulants and flocculants range. Specific details and characteristics High quality and durable materials like HDPE, PVS, MS pipes. No short-circuiting and hardly any back mixing. No retention time distribution. Homogeneous mixing throughout the cross section. Completely predictable and controlled mixing environment. No moving parts. No additional energy source. All required process conditions and chemical additions in a single unit. Uniform floc growth. Small space requirements. Exchangeable mixing pieces. K-Pack Systems engineers can preform onsite tests to determine Process parameters for coagulation. Flocculation - separation. Chemical and additive requirements. Maximum achievable reductions in pollution load. Available models Standards units are available upto a flow of 400 m3 / hr. Customized units for special applications.
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Oil Skimmer
Oil skimmers are used to recover free floating Oil & Grease. These are installed in Waste water treatment plants to recover oil and grease from the effluent. The action is totally mechanical and there is no chemical treatment. There are several types of Oil Skimmers, which are as follows:Types Of Oil Skimmer Slotted pipe oil skimmer Belt type oil skimmer Tube type oil skimmer Funnel type oil skimmer Disc type oil skimmer Drum type oil skimmer Slotted Pipe oil skimmer Slotted pipe oil skimmer is the simplest and most economical of oil skimmer. These are manually operated oil skimmer with half cut pipes which is provided for better removal efficiency of the oil. MOC of the slotted pipe oil skimmer shall be MS, SS304 or SS316 as per the effluent characteristics.Belt type oil skimmer The belt type oil skimmer system is simple. An Oleophilic endless belt is used to pick up the free floating surface oil from the effluent. The lower end of the belt dips into the effluent. The Belt carries the oil on its surface to the top end of the machine where a set of scrapers remove the oil from the belt surface and deposits into a collection tray from where it is drained by means of gravity into any collection vessel. Belt Oil Skimmer can be Single belt or multiple belt depending on the capacity requirement and area available to fix the skimmer. Belt length and width also depends tank size and capacity. Tube Type oil skimmer This system uses an endless loop of Oleophilic tube for skimming off the free floating surface oil from industrial effluent The highly Oleophilic endless loop of plastic tube rotates by means of drive mechanism and picks up the oil from the effluent. The loop is free floating on the liquid surface. The collection drops into a collection tray from where it is drained off by means of gravity. The machine is mounted at an elevation, usually on a mast. Length of tube, tube reach, drive details are based on the site requirement. Funnel Type oil skimmer Funnel Skimmers are driveless weir systems specifically for closed tanks. As such, the funnel lips are set at a certain pre decided point of app. 15-20 mm below the estimated effluent level and the film above that level is skimmed through the funnels. We can only consider the estimated oil in the inlet for calculations Disc Type oil skimmer Disc type oil skimmer can have both floating/fixed configurations. The MOC of the disc shall be SS304/SS316 both of which are Oleophilic. Disc skimmer works on the principle of difference in surface tension between oil and water as well as Oleophilic adhesion to the disc surface. These systems recover oil with a low percentage of water. The whole system is mounted on floats so that the machine can be floated in the spillage area. A similar system without the floats is used as a fixed type skimmer. Drum type oil skimmer Drum type oil skimmers are generally limited to floating configurations. Drum type oil skimmer works on the principle of Oleophilic adhesion to the drum surface.
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Membrane Bio Reactor (MBR)
Our Membrane Bio Reactor (MBR) is known for its quality and long working life. The packaging of our products is done using high-grade packaging material. Moreover, we are assisted with advanced machines and packaging experts for safe packaging of the products. The company laid its foundation stone in Bangalore(India) and caters to the market with its wide range.
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Lamella Clarifier
We supply the Lamella Clarifier usually made of high grade steel but upon request they can also be manufactured with different materials. These are usually used to remove solids that can settle in various industries ranging from ceramic factories to food industries. Solids with higher density will be collected in the sludge compartment while the rest will be available on the other side. Contact us if you would like to place an order. Details : Lamella settlers are basically cross flow plate separators designed for removal of settleable solids.The water containing solids flows in a horizontal direction between the closely spaced plates in the plate pack. Completely laminar flow conditions are established while water flows across the plate pack from inlet to the outlet side. Solids with the higher density than the carrier fluid will settle down into the sludge Compartment of the seprator, which is a sloped compartment to facilitate removal of the solid particles. The number and size of the plate is governed by the water flow rate and the settling velocity of the solid, which in turn are proportional to the diameter of the solids to be settled. The distance between the plates is depending upon the concentration of the solids Sludge in the raw water. The plate distance can be varied, usually between 20 and 50mm, to allow for the different sizes of the settling particles, and to prevent clogging of the plate packs.The systems are fabricated in the mild steel and other materials are available on request.All K-Pack separators are custom built with respect to the number of plates in the pack,the length of the plate distance between the plate and the plate incline. The incline of the plate is set between 45 and 60 degrees depending upon the general nature of the oil and/or the sludge.(density ,velocity ,concentration). The systems are fabricated in the mild steel, and other materials are available on the request. The oil separators are standard with oil and skimpie and 45 degree shaped compartment. The solids separators are optionally with a shiftless conveyor in the Sludge compartment Application Mineral oil industry Edible oil industry Metal industry Ceramic industry Galvanic industry Mines Sand separation after washing of contaminated soil Food industry
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Induced Air Flotataion
5,000,000 Per Piece
We feel proud to introduce ourselves as one of the well-known manufacturers and suppliers of Induced Air Flotation System. The offered induced air flotation system is specially designed for the filtration of raw water supply. Our offered induced air flotation system is appreciated for removing large molecules, ions and particles from water. The offered induced air flotation system removes unwanted impurities and odor from water. Features: Stainless steel alloy construct Easy purification through filters High durability Specifications: Shell Thickness: 6 - 20mm Power Source: AC 380V, customizable Treatment Capacity: 5 - 200 m3h Color: White
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Induced Air Floatation
We make available highly efficient Induced Air Floatation system requiring least maintenance. We are supported by a team of quality auditors who make sure the product compliance in tune with the set quality standards. With exceptional transportation facilities, our diligent team delivers the product basket in the committed time span.
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Funnel Type Oil Skimmer
1,850,000 Per Piece
Funnel Type Oil Skimmer are drive less weir systems specifically for closed tanks. As such, the funnel lips are set at a certain pre decided point of app. 15-20 mm below the estimated effluent level and the film above that level is skimmed through the funnels. We can only consider the estimated oil in the inlet for calculations.
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Effluent Treatment Plant
2,500,000 Per Piece
We design , manufacture and supply complete solutions for your ETP needs. We have a strong reference list across multiple industries ranging from food, textile , refining, processing etc.
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Drum Type Oil Skimmer
550,000 Per Piece
Drum Type Oil Skimmers are generally limited to floating configurations. Drum type oil skimmer works on the principle of Oleophilic adhesion to the drum surface. The offered range of Drum Type Oil Skimmer is widely used in waste water treatment plant.
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disc type oil skimmer
350,000 Per Piece
We are one of the prominent manufacturers and suppliers of Disc Type Oil Skimmer that is used in various water and wastewater treatment plan. Our offered disc type oil skimmer is manufactured by our highly skilled professionals using high grade material in compliance with set industry standard. Offered disc type oil skimmer is obtainable in various specifications as per customer’s needs. Features: Tough design Simple installation Durability Specifications: Capacity: 10LPH Size: 300 and 500 mm Color: Blue, Yellow, grey
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Decanter Centrifuge
2,738,500 Per Piece
K-Pack Systems Pvt Ltd. We are a Bangalore based medium sized Indian company and have experience of more than 25 years in waste water treatment. We are active all over India as well as in Europe, Middle East and Africa. We are Water treatment Solution providers and OEMs of equipment like Dissolved Air Floatation systems, Lamellas, Clarifiers, Oil Water Separators (TPI, API, CFS), Pipe Flocculator, Oil Skimmers etc. We have done more than 2500 installations of such equipment. We have come up with a new equipment which supports all sludge generating systems, which efficiently separates solid sludge from liquid-solid slurry generated from above equipments. As these slurries are in two phases, industries need to separate these two phases for their easy handling. Therefore, Separation of Solids from liquids plays a key role in industrial processes. Decanter Centrifuges from K-pack perform this crucial operation very well. Virtually all types of industry need to separate solids from liquids for Effluent Treatment Plant (ETP) or Sewage Treatment Plant (STP) or Waste Water Treatment Plant (WWTP) or other processes. The Decanter Centrifuge is based on the simple idea of a clarifier or settling tank in which particles, sediment and solids gradually fall to the bottom due to the force of gravity. Decanter Centrifuge Technology uses high speed rotational centrifugal power, therefore replacing effect of gravity by a centrifugal force up to 4000 times more powerful. This force is then used to separate solids from liquids efficiently in a manner that is easy to control. A Decanter Centrifuge can be used to separate wide range of solids from liquids.
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Turnkey Plant Projects
Turnkey Plant Projects help reduce the cost of raw materials and also water to decrease their use and thus contribute to the Green Movement. The project is inclusive of primary, secondary, biological, tertiary and sludge treatment as well. It works on the principle of aeration and is low cost, consumes less power and highly effective. The plant functions smoothly according to the industry it is put in use to. Details : Global environmental awareness and environmental legislation requires companies to operate in an environmentally acceptable way. End product users insist upon finest environmental standards in deciding to purchase a product. So an economical solution is needed to install equipment and systems to achieve all these parameters. K-Pack offers Turnkey Solution to all Industrial manufacturers to reduce cost of raw material and fresh water while reducing consumption of these valuable inputs. We help optimize effluent discharge thus creating efficient and cost effective operation, by reducing waste and recycling water. We provide treatment plants for industries which include: Food and beverage Dairies Industry Leather Petrochemical Plants Textile dyers & washer Rubber and many more Wastewater Treatment when run efficiently in a manufacturing unit can give substantial cost savings in all areas including Primary Treatment Biological Secondary Tertiary Sludge Our Turnkey Solutions include Water Treatment Plants also in which we offer: Drinking / Potable water Water softening Lamella clarifier Clear flocculation Filters Reverse Osmosis Chlorination units Ozone treatment Fundamental Principals Of Aeration The activated sludge method of purifying sewage can be divided into two basic elements : The efficient supply of ample oxygen to support the bacteriological processes. Sufficient circulation of the tank contents to achieve intimate mixing of the activated sludge and sewage and to avoid practical disadvantages such as the deposition of sludge and slit. The action of the Aerating Cone combines these two basic functions with maximum efficiency. It was also recognised that mixing could be achieved most economically by mechanical means and the Aeration Cone is a highly efficient, which, in combination with the stationary uptake tube, and efficient mixing of the contents of the tank. The special designed blades of the Cone discharges the circulated liquid in a manner which achieves high uptake of oxygen as the liquid passes through the atmosphere and strikes the surface with great force. A very rapid solution of oxygen is thereby promoted, which is immediately utilised throughout the contents of the aeration tank because of the rapid circulation Salient Features Of Aerators High intensity Aeration process in the most efficient, economical and trouble free of purifying sewage by activated sludge process. Outstanding advantages of process are: Lowest Capital Cost. Lowest Power Consumption. Lowest Maintenance Cost. Flexibility of Plant Design. Flexibility of Plant Operation. Continues Trouble Free Services. Simplicity of Mechanical Equipment. The continuing development and success of high intensity Aeration process is possible because correctness of fundamental principles and development of Cone. Clarifier Clarifier equipment is suitable for all sewage settlement applications and for the treatment of trade effluents and process liquors. It has, however, been designed with particular reference to the the need for rapid collection and withdrawal of activated sludge, which is accomplished by means of diametrically-opposed, continuous helical scrapers. Clarifier Setting Tank employs a fixed bridge which is made in a range to suit tanks from 4mtr to 35mtr.in diameter, with a recommended floor slope of (1:12) or 71/2°. In the standard arrangement, an inlet pipe passes under the tank floor and turns upwards at the centre to discharge the incoming liquid through a dispersion pipe into a deflector drum from which an even radial flow emerges. The settled effluent passes over a peripheral weir. Continuous helical scrapers sweep the accumulating sludge into a central well from which it is withdrawn through a sludge draw-off pipe. The scrapers are mounted on framework attached to the rotating dispersion pipe, the drive unit for which is mounted on the bridge structure. Bridge : For tanks up to 55 ft. in diameter, the bridge is fabricated from channel sections. For tanks of greater diameter, a lattice girder bridge is provided. Steel bridges may be grit-blasted and zinc sprayed before painting if required. Aluminum alloy may be used as an alternative. Where dissimilar metals would otherwise be in contact, insulation strips prevent galvanic and electrolytic action. A walkway is provided on one side of the bridge to give access to the drive unit. Double-row tubular handrailing is supplied in all cases. For steel structures, both handrails and solid pillars are galvanised as standard without extra charge, in view of their susceptibility to corrosion, irrespective of the protection specified for the rest of the plant. Drive : The drive unit, mounted on the bridge at the centre of the tank, comprises a fractional horsepower electric motor and reduction gearing, the output shaft being attached to the upper end of the dispersion pipe or driving shaft. This output shaft is carried in a robust housing incorporating journal and thrust bearings. Scrapers and Sludge removal : Scraper arms are attached to the central dispersion pipe or driving shaft, and braced and stayed to prevent distortion. The cross members of each pair of scraper arms are extended as necessary toprovide mountings for a continuous helical scraper blade, fitted with a wearing edge of abrasion re-sistant synthetic rubber, which spans the radius of the tank. Sludge is conveyed by the scrapers to the central well. Peripheral weir : The most economical type of weir plate is of steel with a machined, plain edge, adjustable for accurate setting. Vee- notched or castellated plates can also be provided, with aluminum alloy or plastic offered as alternative material in each case. Side-wall scraper : This is available as an optional item and constitutes a framework, fitted with a renewable synthetic rubber wearing edge, mounted on the outer end of the scraper arm. Scum-skimming device : Where provision for the removal of surface scum is required, a continuous scum-baffle is supported on brackets attached to the tank wall. A radial scum-blade which breaks the water surface is carried from the top of the deflector drum and supported from one scraper arm. A retractable, radial scum-barrier is mounted on the bridge structure. When it is desired to remove scum from the tank, this barrier is lowered to break the water surface immediately after the rotating blade has passed beneath the bridge, it forms an enclosed channel and, in this position, the mechanism is stopped. The collected scum is then withdrawn by operating a flap valve mounted in the scum-removal trough which connects with the outer sludge well. Lubrication : Care has been taken to ensure that adequate lubrication is achieved with the minimum of attention and no part of the equipment requires lubrication more frequently than twice per year. Sluice gate Design : Suitable for manual operation provision may be made for power operation Seasoned castings used for minimum distortion Construction of ample weight and maximum rigidity. Robust sections of frame and door and scientific ribbing for additional strength Adjustable wedge blocks to ensure positive closure of the shutter under low pressure or even back pressure conditions Rising or non rising spindle of mild steel or stainless steel material Foundation bolts for erecting the gate frame and operating hoist. A simple or worm geared operation hoist with gun metal nut and fitted with thrust ballbearing Wall thimble to enable to remove the frame and shutter without disturbing concrete. Adjustale wall brackets having vertical and horizontal adjustments Flush bottom closing if desired in-lieu of the bottom seating face can be provided Specifications : Gate Fame: In closing grained homogeneous cast iron or mild steel fabricated with or without seating face secured by screws or rivets. Machined and hand scraped to match a similar face on door., Side guide strip of cast iron or mild steel with tapered wedges on the underside. Door: of cast iron with cast reinforcements ribs or mild steel plate with vertical and horizontal stiffeners having seating face secured by screws or rivets, duly machined and hand scraped to match on then back tapered wedges to match tapered side guide strips on frameIntegrally cast-lug to take a strong beating pin for non-rising spindle units on integrally cast pocket to accommodate a Gun Metal nut. Headstocks :The common arrangement for operating single faced slice by hand operation. Depending on the nature of the spindle floor mounted head stocks are offered with extension rods, coupled and guide brackets. Cast Iron Pillar Handwheel Gun Metal Nut Thrust Ball Bearings Bearings Gun Metal Brushed are the Common Features Bar Screens for Industrial Applications : In the field of Water Management, our establishment offers a wide range of Coarse and Fine Screen which are essentially a pat of the Sewage Treatment Plants and Effluent treatment plants. The technology incorporates SCREENING of influents in Sewage Treatment Plants as primary treatment. The primary objective is to remove (screen) considerable amounts of waste such as sand, gravel, cotton buds, plastic bags and pouches, floating rags etc.,.The process ensures very high capture rate of materials screened before it proceeds for further primary treatments. The design data offers FLEXIBILITY by proper positioning of screens at required degrees of inclination. The spacing of bars is the decisive factor in determining the degree of primary treatment. Data Required: Spacing between the bars Channel Width Channel Height Discharge Height Maximum Water Height Influent flow in Ltr/sec Material of Construction Feature: Bar can be replaced individually. Simple, rugged construction Heavy accumulation of screening managed easily No moving parts permanently under sewage All parts easily accessible for lubrication of screen.
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water treatment plant installation
Our services also extend to the Water Treatment Plant Installation. The setup is accurately done and the process explained in detail to aid the maintenance and working. We offer this service at affordable rates and a team of experts take care of the process efficiently and diligently. If you would like further details about this, you can get in touch with us during our working hours and we will be glad to help you.
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