Ashok Engineering Works Dhir, Batala, Punjab

We also manufacture high quality Forged Spindle of any sizes as per the design and specifications of our customers. We manufacture all kinds of industrial forgings such as industrial spindles, shafts, pinions, etc. as per the requirements of our customers.

We have gained huge expertise and specialization in manufacturing and we export shafts for varied industrial requirements, which include industrial engineering and general mechanical engineering needs. These steel shafts can be customized to suit specific needs and can be forged in carbon steel, alloy steel, stainless steel etc. We supply variety of forged steel shafts, industrial shafts, turbine blade shaft, pump shaft, turbine rotor shaft and stainless steel hollow forgings.

In several industrial sectors, the need for conveying fine-grained or small-sized bulk material with sealed machines, generally over small distances, can be satisfied by the various types of screw conveyors. Horizontal screw conveyors are generally used for powdered materials or small-sized material to be conveyed horizontally or with slight inclination (which may however reach 45° or more) whereas vertical screw conveyors are used for vertically lifting fine-grained material (also popularly known as screw elevators). When specially adjusted, horizontal screw conveyors may also be used to extract material from hoppers or silos. Special screw conveyors may be required to perform certain functions that include mixing, humidification and cooling, while other functions may be satisfied case-by-case through custom-made design solutions

We at AEW manufacture scrappers for limestone and coal Reclaimer. Our scrappers are manufactured as per user specification and we make sure to use the material that gives lowest wear and tear. We use Jigs and Fixtures to maintain the design & specifications of OEM’s in order to ensure hassle free installation in the assembly. This helps in increasing the efficiency as it offers uninterrupted operation and faster and smooth installation.

We specialize in all kinds of roller assembly having varying diameters and lengths in all international standards for in all ferrous and non ferrous metals of solid and composite types.

Riding on unfathomable volumes of industrial expertise, we are engaged in offering an excellent assortment of Rail Clamps. These products are manufactured by AEW using premium quality raw-material and sophisticated technology. Clients can avail the entire range in various specifications that can be also easily customized as per the specific requirement.

AEW manufactures pull Rods and Tie Rods for Cement Mills, and Separators. With our expertise in the respective field, we are engaged in offering an extensive range of Tie Rod. These are available in MS & EN8 material in various diameter as per load applications & wall thickness.

We at AEW are able to revamp, modify and enhance conveyors of any manufacturer and solve any problem regarding handling of continuous flowing bulk material. Moreover, we are able to supply any spare part for lifting and handling machines. Depending on the design we manufacture buckets of various designs which are able to lift material at an inclination of 20degree and above.

Paddle conveyors are basically used when material needs to mixed while moving to destination. In a paddle conveyor, the paddles are fitted at regular intervals along the length of the shaft. These paddles can be either in MS or SS and its angle can be changed to control the speed of material of being carried out and its mixing. Paddles control the flow of the material there by resulting in effective stirring and mixing of the carried material. In a feed industry, paddle conveyors are used to mix steam and molasses in the feed. Paddle conveyors can be either single shaft or double shaft depending upon the application and material being conveyed/mixed. Paddles are made of flat with thickness up to 10 mm

We at AEW also fabricate lower & upper discharge ring segment for Raw Mill Reject.

We are reckoned amongst the trusted manufacturers of a wide range of impellers and fans across the cement industry. These are widely used in cement plants for stacking and movement of materials for online production activity. Our impellers and fans are fabricated utilizing Mild Steel plates and high tensile plates that are used for cooling process. These are completed with machining operation followed by dynamic balancing. The surface area of the blades and valves are hard faced by depositing hard facing electrodes.

The basic purpose of the guide vanes is to convert a part of pressure energy at its entrance to the kinetic energy and then directs it to runner blades at the angle appropriate to the design. Moreover, guide vanes are pivoted and can be turned by a suitable governing mechanism to regulate the flow while the load changes. Guide vanes are fixed aerofoils that direct air, gas, or water into the moving blades of a turbine or into or around bends in ducts with minimum loss of energy. We at AEW fabricate these guide vanes as per user requirement and drawing specifications customized according to cement plant.

Foundation bolts and Threaded rod can be used for so many different applications large and small. It can be used with standard nuts and washers. They may be used in standard stock lengths or cut to the length required. Galvanized foundation anchor bolts, used in the building, construction, and repair of wood and metal structures, such as building columns, posts, street lighting, traffic signals, highway signs, porch and deck supports in concrete and footings. Since the incorporation of AEW, Foundation bolt was one of the many products that we began manufacturing in 1980 and have significant experience in the same.

Pendulum Flaps in cement preheaters have the function to avoid counter gas flow through material pipes between two stages of the preheater. Such counter gas flow leads to unwanted heat loss and build-up formation in meal ducts and results in drastic reduction of the separation efficiency of the cyclone above. The importance of well functioning pendulum flaps is often neglected by operators. High specific energy consumption (kcal/kg clinker) and poor separation efficiency of the cyclone causing large quantities of re-circulating dust in the system as well as high quantities of dust loss into the kiln filter are the costly consequence. Based on many years of experience gained in cement plants around the world, AEW has manufactured various types of PENDULUM FLAP which overcomes the problems usually faced with conventional pendulum flaps.

We offer high quality stainless steel flanges. We manufacture high quality stainless steel rings of any sizes for heavy industrial machinery as per the design and specifications of our customers. Blind flanges are usually used to stop one end of the flanged pipe, a valve orifice or the opening of a pressure vessel. Slip on flanges are used in quick assembly to save the cost. These slip on flanges are also used in less strict requirements in terms of length of pipe section. Socket weld flanges are recommended for orifice flanges. These socket weld flanges work as substitute for slip-on-flanges in the cases where the diameter of the tube is very small and working pressure is very high. Threaded flanges are used in special requirements to work under high temperature and pressure, making sure no welding joint is made at the assembly. Weld neck flanges are mainly used on heat coupling of pipes when there is possibility of expansion of the section while bending stress on the coupling.

We at AEW manufacture customized fasteners that are not readily available in market. Our aim is to provide customized solutions for these critical items for which there are very few suppliers available in the market. AEW has sophisticated, state-of-the-art machines employed for production and stringent quality controls that ensure flawless quality. Since its inception in 1984, AEW has become a primary suppliers in the manufacturing of Fasteners and is a reputed brand across the cement industry. We manufacture various types of fasteners that are not readily available in market and also customize it as per user requirements.

Elevator buckets manufactured by AEW are mainly focused towards reliable operation, high conveying capacities, longevity and low operational costs. Our buckets are specifically manufactured to cater the needs of cement industry and are manufactured as per the requirement of plant and location. Whenever hot and abrasive material is to be conveyed, perfect functioning of the conveying system is of vital importance for the efficient operation with minimum down time of plant.

Foundation bolts and Threaded rod can be used for so many different applications large and small. It can be used with standard nuts and washers. They may be used in standard stock lengths or cut to the length required. Galvanized foundation anchor bolts, used in the building, construction, and repair of wood and metal structures, such as building columns, posts, street lighting, traffic signals, highway signs, porch and deck supports in concrete and footings. Since the incorporation of AEW, Foundation bolt was one of the many products that we began manufacturing in 1980 and have significant experience in the same.

Cyclone Immersion (Dip) Tube for Preheater Lower Stages. Dip tubes have significant influence on the separation efficiency of a cyclone. In modern suspension preheaters it is standard to use cyclones with a dip tube for improved separation. Especially the design of a lower stage dip tube requires know-how and expertise in order to achieve a low pressure drop of the cyclone by retaining the best possible separation efficiency (to avoid too high dust circulation). The choice of material is of great importance due to high operating temperatures, abrasive material and often existing chemical conditions. The cyclone dip tube length and diameter are naturally the most important design factors. Detailed calculations and experienced engineering are necessary to find the optimized solution. Furthermore, a sliding suspension of the cyclone dip tube is recommendable to avoid heat deformation of the cyclone dip tube and eventual damage, both of which would lead to higher pressure drop and poor separation. A TEC’s cyclone dip tube is manufactured in separate heat warped segments. Highest separation efficiency, easy and quick assembly and installation as well as long durability are the essential characteristics. A TEC is your specialist in cyclone optimization.

Automated manufacturing processes in most cases require stockage or blending of raw materials, additives and intermediate products. Rapid and reliable availability play an important role here. Bottlenecks in the loading or discharging of bunkers, stores, tips and silos can compromise the efficiency of the installation. In several industrial sectors, the need to convey free flowing bulk material, of any type, size and temperature, can be satisfied by the various types of conveyors & elevator buckets. We at AEW are able to revamp, modify and enhance conveyors of any manufacturer and solve any problem regarding handling of continuous flowing bulk material. Moreover, we are able to supply any spare part for lifting and handling machines. Depending on the design we manufacture buckets of various designs which are able to lift material at an inclination of 20degree and above. Our focus is to satisfy specific requirements with creative, cost-effective solutions for the transport of the whole range of bulk materials in cement production from limestone, cement and additives to hot and abrasive cement clinker. USE: Bucket Elevators is used to transfer the material from ground level to certain height vertically. It consists of a Nylon or Rubber Belt running on one Drive Pulley at the top and the other one is Driven Pulley, which is at the bottom inside a fabricated casing. Belt is fitted with Buckets at some specific intervals. Buckets lift the material from ground level to a higher level and buckets are emptied while moving around top pulley by centrifugal action. Elevator is driven by top pulleys by speed reduction mechanism. Either set of pulleys or gearbox can be used. Bottom pulley has sliding mechanism for maintaining proper tension and alignment in the belt. Top pulley is rubber lagged to avoid wear and tear of belt during movement. A platform is also provided for maintenance purpose at the top of the elevator. Both the pulleys are dynamically balanced for noise free performance

Brick Holders ♦ Hangers ♦ Anchor Holder ♦ Hanging Brick Holders ♦ Y type & V type Anchors ♦ Wing Nut Anchors and Hooks ♦ Anchor for burner pipe Brick Holders ♦ Hangers ♦ Anchor Holder ♦ Hanging Brick Holders ♦ Y type & V type Anchors ♦ Wing Nut Anchors and Hooks ♦ Anchor for burner pipe

Pendulum Flaps in cement preheaters have the function to avoid counter gas flow through material pipes between two stages of the preheater. Such counter gas flow leads to unwanted heat loss and build-up formation in meal ducts and results in drastic reduction of the separation efficiency of the cyclone above. The importance of well functioning pendulum flaps is often neglected by operators. High specific energy consumption (kcalkg clinker) and poor separation efficiency of the cyclone causing large quantities of re-circulating dust in the system as well as high quantities of dust loss into the kiln filter are the costly consequence. Based on many years of experience gained in cement plants around the world, AEW has manufactured various types of PENDULUM FLAP which overcomes the problems usually faced with conventional pendulum flaps.

With rich experience of manufacturing shaft and wheels, we also specialize in supplying bearing housing for holding shafts in required position. We manufacture bearing housing as per user requirements and are not involved in manufacturing of standardized bearing housing. We provide customized bearing housing for cement industry as per the plant size and application.

Air Slide (gravity conveyor) is synonymous with an innovative conveying technology - Leading the way with the highest capacity per unit-width in the industry. A full array of material flow control products – built to the rugged standards expected of Frigate – compliments our Air Slide conveyor product line. Whether transferring material from point-to-point in your plant or fluidizing your silos for load-out, Air Slide performs.