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Twin Worm Simplex Plodder
Twin worm simplex plodder / Pelletizer takes up refines the material from mixer The mixture is extruded by twin screws through the fine orifices of noodle plate Twin cylindrical barrel made of high thick SS 304/ MS and precision machined inners Barrel is constructed with thick back flanges to match to the twin output gearbox The barrel is jacketed and pressure tested for chilled water circulation Twin screws left and right flutes are designed with reduction pitch Screws are solidly casted SS 304, X ray tested with flights for positive extrusion Spider plates support the screws with SS pin and Teflon bush supports The worm shaft is supported at the end through heavy duty thrust bearing housing Main motor : Crompton / Kirloskar make 1440 rpm 3 phase Helical Gear box-Radicon/Shanthi/Elecon fitted with sturdy double output gear box Rotary SS shredders fitted on worms cut equal lengths of noodles
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Twin Worm Duplex Vacuum Plodder
Twin Worm Duplex Vacuum Plodder Refines the Soap Mixture to Smooth Bars Duplex Plodder Comprise of Pre Plodder and Final Plodders Driven Individually The Mixture Is Extruded by Twin Screws in Pre plodder Orifices of Noodle Plate Rotary SS Shredders on Worms Cut Equal Lengths Noodles & Pass to Vacuum Chamber Vacuum Chamber Connects the Pre Plodder and Final Plodder with Openable Lid Final Plodder Compacts the Soaps to A Fine Finished Bar by Its Conical Jacket Mouth Twin Cylindrical Barrel Made of SS 304/ MS and Precision Machined Inners Barrel Is Constructed with Thick Back Flanges to Match to the Twin Output Gearbox The Barrel Is Jacketed and Pressure Tested for Chilled Water Circulation Twin Screws Are of 300 mm Dia Each with Left and Right Flutes with Reduction Pitch Screws Are Solidly Casted SS 304, X Ray Tested with Flights for Positive Extrusion The Worm Shaft Is Supported at the End Through Heavy Duty Thrust Bearing Housing One Motor at the Top Stage and another Motor at the Bottom Stage Double extrusion mouth with Heating system
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Tube Filling Machine
tube filling and sealing machine tube filling and sealing machine is used to fill products in tubes and sealing it. products that can be filled: products of different viscosities and flow characteristics ranging from tooth paste, cream, ointments, gel, shampoo, food products like sauce, adhesives, grease, etc. tube types: laminated tubes, plastic co extruded tubes, aluminum tubes, metal collapsible tubes etc., the filling and sealing methodology varies depending upon the type of product and the tube nature. aspro – tube filling machine – salient features of the basic machine: machine is built robust and simple in design with user friendliness adapting to various working environments. the machine is driven through ferguson indexing mechanism to ensure accuracy of indexing and repeatability. filling nozzle is of positive shut off and blow off system to ensure nil tailing after filling. the pump house is made of ss 316l with a rigid base. hopper is made of ss 316 l with polished inner surfaces leister make hot air guns are used for sealing stations machine is compatible for filling and sealing both lami and aluminum tubes. However an attachment is needed for aluminum crimping. filling accuracy 0.5% the machine confirms to gmp norms. double side coding system with easy change over for coding digits. Mrp / pkd / batch no. On the crimps may be marked with this. optional accessories – salient features: auto tube loading device attachment to load the tubes automatically. automatic print registration device to sense the eye mark. double color filling system acrylic top covering with safety limit switch interlock doors plc based operating system a.c. Variable speed drive provision stirrer for the hopper aspro macro elliptical runway mechanism higher output per nozzle compared with micro model easy access for lubrication & maintenance. suitable for combination sealing beam assembly. aspro maxi suitable for high speed applications double head filling system elliptical linear runway assembly aspro micro rotary turn table mechanism suitable for medium speed requirements occupies very less space comparatively. semi automatic tube filling machine table top concept filling and sealing. suitable for r & d applications. useful for sample production quantities. manual tube insertion system
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tube filling and sealing machine
Adhisakthi Projects is the OEM of Processing Equipment's,Packaging machinery & Complete Automation Provider. We provide the best quality Tube Packaging machines Type - Rotary & Linear , Tubes - Plastic,Laminated & aluminium
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Trolley Mounted Stirrers
The trolley mounted stirrer is suitable for mixing product in containers Base frame of the trolley is made of powder structure with tiltable top assembly Three non marking rubber wheels are provided for easy movement of trolley Stirrer is driven by suitable Bonfiglioli motor with a speed of particular RPM variable VFD panel and starter is fitted to the side of the structure for easy adjustments Propeller type stirrer is provided. Option of schowls disc also may be provided Heavy duty bearing base frame takes up the load while stirring Easy removal and refitment while cleaning. Confirms to GMP norms Option of powered lifting system of stirrer will cost extra
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Triple Roll Mill
We strive to sustain the trusted position of a top ‘Triple Roll Mill Manufacturer’ from India, with our hard work and highest quality standards. Triple Roll Mill Machines are used for milling, refining, homogenous, flake thick paste material to thin sheet forms. Few of the application areas of this mill are industries that demand fine smooth finish, with the absence of gritty substances. Depending on the requirements of customers, we ADHISAKTHI can manufacture triple roll mill machines with SS constructions or chilled cast steel rolls or both. The rolls rotate in diametric direction with respect to each other at variable speeds. Drip trays are provided, which assists in avoiding spillages For material discharge, adjustable end scrapers are provided Rexroth coupling at the roll sides is also provided. This ensures chilled water circulation in to the rolls. The gap between the rolls is quite adjustable
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TOILET SOAP STAMPING MACHINE:
Desired shape of toilet soap is manufactured with the help of Toilet soap stamping machines The machine are made robust to absorb the vibration and give proper finish to the soap while stamping
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toilet soap plants
ADHISAKTHI is well experienced to design and deliver toilet soap manufacturing facility in a state of the art standard.Following machineries are supplied to perform individually or as a complete plant. Sigma mixer Noodler / Refiner Triple roll mills Duplex vacuum plodder Bar Cutting machine Toilet Soap Stamping machine Soap packing machine Cartoning machine Auto case packer OPTIONS : FULLY AUTOMATIC TOILET SOAP PLAT Automatic raw material elevation Process Automations and batch weighing systems Direct feed of soap to stamping and packaging lines with auto recycling. End of line automations MECHANIZED TOILET SOAP PLANT Bucket elevator noodle feeding Direct feed of soap to stamping and packaging line with auto recycling BASIC PLANT Only Basic Machinery will be supplied Hand stamping or foot stamping machine. TOILET SOAP PLANT FINISHING LINE: Soap making from Soap Noodles comprising of the following stages Noodles along with additives will be mixed in the sigma mixer between 20 minutes to 30 minutes based on customer preference. Mixed mass from the sigma mixer is fed to the plodder for refining. The refined soap is fed to the triple roll mill 2 pass or 4 pass depending upon customer requirements and taken out as flakes. The flakes are fed to the duplex vacuum plodder and taken out as bars of required size Bar from the plodder is cut to desired size and stamped according to the shape required Stamped cake is wrapped or carton packed depending upon packaging design preferred Finally fed to the master carton SALIENT FEATURES OF MECHANIZED PARTIAL AUTOMATIC TOILET SOAP PLANT: Sigma mixer is placed on the platform to enable material flow by gravity Soap Noodle is either lifted by bucket elevator or through electric hoist or manually as preferred Entire mixed mass from sigma mixer is fed to Noodler / Refiner Refined soap mass is fed to the Triple roll mill where it is flaked out Flaked material is lifted by conveyor to the Duplex Vacuum Plodder Bar cutter cuts the bar to set repeat lengths Soap cutter is used to cut the soap to billets matching to the final size Billets are fed to automatic stamping machine or manual stamping machine Stamped cakes are either carton packed or soap wrapped
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SS Liquid Mixing Vessel
SS Liquid Mixing Vessel is a Main Reactor to Mix Liquid Soap Vessel Shell Is Made of SS 304 Material. Both Top & Bottom Dish Ends Agitator Will Be of Paddle Type Stirrer Mounted on A Thrust Bearing Housing Geared Motor : Bonfiglioli Make & Speed of Stirrer : 50 Rpm Main Mixing Vessel Is Supported by 3 No’s of Legs and Bottom Discharge Variable Frequency Drive Cost Will be Extra. Vessel Working Pressure : Atmospheric
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soap plant machinery
Adhisakthi Projects is the OEM of Processing Equipment's,Packaging machinery & Complete Automation Provider. We are expertise in soap plant machinery more than 15 years. We have supplied machines all over the world. Machinery for Toilet Soap Plant, Detergent Soap Plant, Liquid Soap Plant, Dish wash Bar, Dish wash Liquid & Detergent Powder Plant.
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Single Worm Simplex Plodder
The Single Worm Simplex Plodder Is Used for Bar Extrusion Or Noodling Simplex Plodder Refines the Mixed Mass Through Noodle Plate of Specified Diameter Driven by Crompton/Kirloskar Motor Through Suitable Gear Box Elecon/ Radicon/Shanthi Make Gear Box Is Used for Speed Reduction Product Contact Parts Are Made of SS 304 / MS. Barrel Is Made of SS / MS Pipe Worms with Reduction Pitch Are SS 304 Casted and Tested Option of Cone with Heater Arrangement Or Noodle Plate is Provided Worm Is Supported at the Barrel Center Through Teflon Bush Pins The Barrel Is Jacketed for Chilled / Cooled Water Circulation Basic Frame Is Made of Sturdy MS Base and Covered Suitably The Worms Are Easily Removable and Refittable by the Triple Teeth Coupling End Thrust Bearing of Heavy Duty in Nature Provides Longer Running Life
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Single Worm Duplex Vacuum Plodder
Single Worm Duplex Vacuum Plodder Produces Compactly Finishes Soap Bar Top Stage Known As Preplodder Extrudes the Soap As Noodles/pellets Noodle From the Preplodder Is Passed to the Vacuum Chamber Soap in the Vacuum Chamber Is Plodded Out As Compact Bar Product Contact Parts Are Made of SS 304 Top Plodder Is Driven by one Motor and Gear Box Bottom Plodder with another Motor The Barrels of the Plodder Are Jacketed for Chilled Water Circulation End Cone with Taper Mouth Is Fitted with Heating Jacket for Smooth Plodding Vacuum Chamber Is Fitted with Wing Nuts for Easy Open/close and View Glasses Heavy Duty Thrust Bearings Are Provided for the Worms to Withstand Extruding Load
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Sigma Mixer
Sigma mixer is a heavy duty mixer designed for dough mixing which is essential in the soaps, detergents, foods, rubber, chemical industries etc. The Z arm or Sigma blade is designed for uniform mixing and criss cross flow of materials. The blades rotate in the ratio of 1:1.5 ( 24 : 36 ) rpm The mixer is supplied with jacket or without jacket as per the requirement of the customer. We supply in different capacities with fully SS, Partly SS and fully MS constructions. Discharge is by hydraulic door opening system or through screw rod system. Heavy duty gear box and gears are used to withstand high viscous mixing. Sigma blades are solidly casted, machined, x ray tested before fitting. Minimal uniform gap is maintained between the trough and the blades.
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side load case packer
the machine automatically erects the cld from the bundle and packs the product product from the final packing line is stacked vertically as per the matrix size based on completion of a layer, it is pushed inside the carton through side load after completion of both the layers, the carton is pushed to folding taping line both the .
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Shrink Wrapping Machines
Adhisakthi design and deliver a wide range of custom designed bundling and shrink wrapping machines suiting to various needs of customers. The machine finds it applications in end of line automation and to shrink wrap individual products like container, cartons, shrink labels etc. Machine is used to shrink various types of PVC shrinkable sleeves, poly olefin films, LD films etc. BUNDLERS The machine contains customized product infeed and collating system. Bottom and top film dispensers with auto unwinding mechanism. Sealing with improved PTFE sealers Fully controlled through PLC Pneumatic components of FESTO/SMC Make. Optional SS 304 Construction. SHRINK WRAPPING MACHINE Heating chamber is an insulated construction fitted with suitable heaters. Size of the tunnel would depend upon the requirements. OPTION OF IN FEED CONVEYOR MODELS. 1. Chain Based 2. PTFE Mesh Belt Based. 3. PUC Based Temperature setting up to 300 deg. Controlled with PID Temperature controllers. Conveyor speed is variable with the help of AC variable frequency drive. Uninterrupted running with simple system for heater replacement. Main Conveyor drive with Bonfiglioli geared motors. Options of Single duct, double duct and triple duct available matching to pre shrinking and final shrinking needs.
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SHAMPOO MANUFACTURING PLANT
adhisakthi is a superior name in the domain of manufacturing liquid manufacturing plants, wherein liquid soap plant machine is one of our best products. We are trusted as the liquid soap plants manufacturer from india, having commitment towards highest quality standards. We keep pace with the market innovation all over the global arena through our research wing. It enables us in ensuring latest technologies in every component of liquid soap plant machine such as: main mixing vessel phase vessel storage trolleys working platform mixing capacities: 50 kgs /100 kgs /250 kgs / 500 kgs /1000 kgs /2000 kgs / 5000 kgs. manufacturing vessel: 3 agitation assemblies are supported by top dish geared motor is the fuel for agitator it is balanced by 3 legs that are at an equal distance and 120 deg angles it is insulated with mineral wool with ss 304 cladding it is jacketed for circulation or cold water and steam product contact points are made of ss 316l, class 4 b (mirror finish) ss 316 l anchor stirrer consists of plates rotating at a speed of 50 rpm top dish is provided with the following 400 mm dia manhole / 100 mm dia light glass / 25 phase vessel inlet / 50 mm dia butterfly discharge valve / 10 mm dia temperature sensor phase vessel: it is insulated with mineral wool with ss 304 cladding it is made of ss 304 and jacketed for circulation or cold water and steam product contact points: ss 316l, class 4 b (mirror finish) propeller type agitator rotates at 960 rpm batch storage trolley it has 40 mm butterfly discharge valve and a flat top lid product contact points have ss 316 l as material of construction to class 4 b ss 304 finished covers, with class 2 b stain finish the vessel is mounted on 3 legs and castor wheels this cylindrical trolley has 3mm thick conical bottom vessel optional accessories circulation pump steam lines transfer pipe lines working platform thick conical bottom vessel
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ROUND DISHWASH BAR CUTTING MACHINE:
Adhisakthi is a pioneer in the manufacture of high speed round dish wash bar cutting machines. The Round Bar From the Plodder Will Be Cut by Special Purpose Heavy Duty Cylinder The Cut Bars Sent to the Horizontal Pusher Station Infeed Primary Horizontal Pusher Pass the Bar to Secondary Pusher Secondary Pusher Feeds to Bar to Vertical Slicing Station Vertical Slicing Is Done by A Special Heavy Duty Vertical Cylinder Cutting Is Done by the Standard Thickness Given by the Customer Change Parts Are Required for Changing the Bar Thickness The Off Cuts After Slicing Need to Be Manually Removed The Slices Are Taken by A Take Up Conveyor for Placement in Plastic Cups Slice Need to Be Placed in Cups Manually and Sent to Stamping Machine Pneumatic Jet Lock Locates the TUBS to Press and Emboss Pre labelled
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Ribbon Blenders
ADHISAKTHI is manufacturing a wide range of equipment for personal care division and pharma machinery division. Manufacturer of these products, we have invested towards the development of new technologies that are in tune with the international standards and regulations. This has assisted us to up our strength in the Personal Care Machinery Division and become one of the far-famed Personal Care Machinery Exporter from India. In the Pharma Machinery Division, we manufacture machinery for the processes of cream mixing, liquid mixing, powder ribbon blending, and powder filling. In the Personal Care Machinery Division, we manufacture machinery for the processes of case packing cartoning & secondary packaging, pouch filling, tablet counting, material handling, process automation, and batch weighing. All the machinery for pharma division and personal care division are offered in different capacities and for different, multiple applications. To sustain our reputation as the best Ribbon Blender Machines Manufacturer, we have invested substantially in acquiring latest manufacturing technology and machines. The Ribbon Blender Machinery is made with solid SS/MS ‘U’ trough. This is fitted with an efficient double helical agitator which gives a perfect mix of various liquid and powder material, leaving no unmixed spots. Exhaustive mixing is ensured with the construction of various types of ribbon profiles in the main shaft. Few of the application areas of Ribbon Blender Machinery are foods, pharmaceutical, chemical, cosmetics and pesticides industry. We can custom design the ribbon profiles as per the requirements of customers. The equipment has reverse and forward helix with continuous ribbons, which provides gentle mixing. Blender’s top will be covered with Polycarbonate windows or SS sheets End seals are mechanically sealed or glanded On the basis of product demands, we can made bottom discharge from ball valves, shutters or knife edge gate valves To grind or fill processes, the discharge can be directly connected with screw conveyors
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Powder Mixers
ADHISAKTHI is manufacturing a wide range of equipment for personal care division and pharma machinery division. Manufacturer of these products, we have invested towards the development of new technologies that are in tune with the international standards and regulations. This has assisted us to up our strength in the Personal Care Machinery Division and become one of the far-famed Personal Care Machinery Exporter from India. In the Pharma Machinery Division, we manufacture machinery for the processes of powder mixing. To sustain our reputation as the best Powder mixer Machines Manufacturer, we have invested substantially in acquiring latest manufacturing technology and machines. We are having two deferent kind of mixers of following. Ribbon Blender Plough shear mixer
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powder filling machines
ADHISAKTHI is manufacturing a wide range of equipment for personal care division and pharma machinery division. Manufacturer of these products, we have invested towards the development of
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pouch filling machines
Adhisakthi is a top name in the segment of vertical form fill machines and vertical form sealing machines. These filling and sealing machines have high accuracy
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Plough Shear Mixer
The Plough Shear Mixing Machine is suitable for effectively mixing liquid and solid constituents into a homogenous mass, which ensures zero presence of unmixed lumps. A circular and up-down movement of material is created by plough shafts. The lumps are disintegrated by the high speed shear force of the choppers. Pneumatically operated or mechanically operated discharge door is provided at the bottom Material of construction :SS 316L/ SS 304/ Mild steel As per client’s requirements and applications, the shafts end can be gland sealed or mechanically sealed APPLICATION AREAS Chemical Industry Personal care products Pharmaceutical Industry Soap Industry
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Planetary Mixers
Planetary Mixer efficiently combines liquid and solid particles to form paste without vacuum Planetary rotation of beaters provide uniform product mix Batter beater/drop center beater with scraper blade to suit product/process Materials may be either charged on open cover or by vacuum feed Large quantities of materials from phase vessel is sucked efficiently by vacuum Bottom vessel is movable with non marking castor wheels Top main stirrer speed-10-60 rpm, driven by suitable motor with suitable gear box Motor: Crompton/Kirloskar make-FLP and gearbox
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Personal care Processing & Packaging
Adhisakthi Projects is the OEM of Processing Equipment's,Packaging machinery & Complete Automation Provider. We have supplied Personal Care Processing & Packaging Machines all over the world. To form Cream,Gel,Paste,Oil,Lotion etc .. Packaging machines - Tubes,Bottles,Container,Pouches,Spout pouches etc
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Industrial Automation Service
Pharma Turnkey Projects
turnkey automation system
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