ELMEC HEATERS & CONTROLLERS Guindy, Chennai, Tamil Nadu

Thermo Couples Elmec thermocouples are specially made under stringent quality conditions   Features: Available for all possible applications Can be made to customers specifications Types-J,K,T,E,R and resistor sensor Supplied with calibration certificates and accessories Available in Plain, Bayonet, Washer, Leaf and Ring types When Ordering Please Specify : Type Cable length. Tip diameter & length Drawing for special type configuration.

We are the leading manufacturers, exporters and supplier of this products.

Feature : Made to DIN Standards,Available in digital and analog versions

Strip Heaters Elmec Strip Heaters are made of helically wound resistance coil evenly stretched and strung through series of ceramic insulators. Resistance coil is mechanically connected to screw terminals or lead wires for positive connection. The element assembly is electrically insulated and covered by metal sheathing. Features Kanthal resistance wire (Nickel Chrome resistance wire optional) Screw or wire lead termination Available with fins Maximum sheath Temperature: 400oC Nominal watt density: 3.2 watts/cm2 Available in sizes: (W x T) 32mm x 8mm, 38mm x 10mm, 45mm x 12mm. Length Maximum 2000mm Applications Ovens Hot plates Moulds Dies Drying Melting Baking Incubators Food Warmers Air Heating Sealing Bars Load Banks

  elmec split type cartridge heaters are developed for high temperature applicationa. helically wound resistance coli is placed inside the tube filled with mgo powder and compacted for faster and efficient heat transfer   features excellent heat transfer. more clearance can be provided for inserting split type cartridge. heaters compared to standard conventional cartridge heaters. can be inserted and removed easily. longer life. uniform heat transfer. available in ss304 ss316 sheaths. hot zone up to the tip of the element. applications plastic processing & packaging machinery injection & blow moulding extruders foundaries for fastening of turbine bolts soldering pots when ordering please specify dia & length of the heater wattage and voltage type of terminal drawing for special type configuration we can manufacture and supply any intermediate diameter and length, send drawing or sample for special size  

Elmec supplies imported shorted wave infrared Heaters. These are available in standard sizes. Wattage from 500 to 4000 and Volts 230 415.Medium wave infrared heaters are made using Silica Quartz tube and nickel chromium resistance wire. These are made as per customer's specifications

Features Compacted Heating Elements for efficient heat transfer & longer life. Nichrome 80/20 or Kanthal Heating Coil. Heater tube sheath S.S. 304 . Imported High grade MgO powder insulation for best heat transfer and electrical insulation. S.S.Terminal pins to prevent fusing and burning at terminals. Quick heating therefore economical and saves power. Center supporting rod made of M.S. for low power and S.S. for high power heaters. Durable and long lasting. Easy replaceability of individual elements.

The presence of moisture in palletized plastics results in impairments such as poor surface quality, internal voids & loss of physical properties. These defects can be overcome by removing the moisture by preheating the plastic material using ELMEC PRE-DRYERS   Features Rugged construction ensures longer life High speed blower for effective and uniform drying of granules Solid state Temperature Controller/Thermostat Complete heat insulated walls Modular type heating element for effective and efficient heat transfer Low power consumption

Elmec Nozzle Band heaters are available as Mica Nozzle Band Heaters Plastic proof Nozzle Band Heaters Leaf Proof Nozzle Band Heaters We build every technically possible heaters as per your requirement. A. Mica Nozzle Band Heaters Sheath material brass. Max.operating temp 280°C. Max.surface load 25w/sq. inch. Fiberglass or Teflon insulated SS mixed wire terminals. B. Plastic proof Nozzle Band Heaters Plastic proof. Sheathing material high grade steel or brass. Operating temp brass 280°C - SS 350°C. Max. surface load Brass 30w/sq. inch, SS sheath 45w/sq. inch. Metal braided Fiberglas wire terminals. C. Leaf proof Nozzle Band Heaters Plastic proof. Sheathing material high grade steel. Max.operating temp 600 °C. Max.surface load 60 w/Sq. inch. Insulation - high grade mineral insulation. Metal braided fiberglass wire terminals. Applications Hot runner bushings. Nozzles of plastic processing machineries.

One of the important factor, to be considered in moulding of engineering thermoplastic materials is mould temperature. It is very essential to maintain optimum temperature in the mould while processing, to obtain perfect and precision moulded component. Elmec Heaters & Controllers has designed a compact mould temperature controller that heats and cools the mould to maintain optimum temperature in the mould.   Features Compact and fully automatic unit. Circulating media is oil (water -optional) Automatic water cooling to maintain thermal stability. Safety Thermostat to safeguard, the unit in case of failure of temperature controller. Efficient temperature control up to ± 2 °C (± 0 °C is also possible)  

Mineral insulated flat heaters Elmec mineral filled heaters are designed and developed to replace Mica Strip heaters. These heaters provide trouble free long lasting service even at high temperatures and watt density. Helically wound coil is placed inside a tube filled with MgO and pressed to get a flat surface.       Features Available in SS304,SS316 and Iconel sheath. Max watt density 10w/sq cm Max operating temperature 450 °C Screw or Wire terminals. Applications Plastic processing machinery Tank heating. Zinc and Lead melting pots. Bag cutting and sealing machine.

The electrical connection is available with cable outlets or post terminals covered with junction box. Nickel Chrome Resistance Wire. Ceramic Fiber Insulation reduces power consumption by 20 to 30%, Available with heating & cooling combination.

  Elmec flat heaters & Heating Frames are available in any dimensions. They can be delivered in Mica or Ceramic insulation, depending on the temperature requirement. We built every technically possible heaters as per your requirement.   Applications Plastic Processing machinery. Injection and Blow Moulding. Moulds and Dies. Extruders. Enquiry Form Name Email Id Phone Number Message Send  

  Elmec Mica Band heaters are made of Nickel Chrome resistance ribbon precisely wound on specially selected Mica or Micanite sheet. It is then insulated and covered by metal sheathing and rolled to the required shape. We build every technically possible heaters as per your requirement.   Features Rust resistant Sheath. Top Quality Nickel Chrome ribbon. Max. 3.6 watts/cm2 Max. Operating temperature up to 250 °C Available with inbuilt insulation pad to reduce power consumption. Applications Plastic Processing Machinery. Injection and Blow Moulding. Extruders & Many other applications. Many other Applications. (Medical,Lab-Equipments....etc)

Elmec Manifold Heaters are available in Round & Square cross sections and various sizes and shapes as per customer's spcifications.The outer sheath is made of Inconel. Features Available in Following cross Sections: O 6.7mm, 8mm  6mm X 6mm, 8mm X 8mm Maximum Length - 2000mm Maximum surface Temperature 860oC Maximum Surface Load 8 watts / cm2 Bend radius minimum - 14mm

Length : 2000mm.

Elmec Low Density Cartridge Heaters are made of helically wound nickel chrome resistance wire evenly stretched and placed in ceramic insulators. The elment assembly is inserted into BrassSS 304 tube. High grade MgO powder is filled in the remaining space inside the ceramic insulators to increase thermal conductivity, dielectric strength and heater life.

Elmec Insulation jackets are made up of 3 layers. Inner layer is made of fibre glass cloth, Middle layer is made of 50 mm thick fibre blanket, Top layer is made of abrasion proof glass fabric which resists both dirt and plastic material. All these material can withstand temp upto 600° C. These insulation jackets are made with holes and cutouts wherever it is required and so it is easy to install over the barrels of Injection, Extrusion and Blow molding machines.   Features Reduces power consumption from 20% - 30% During the process, the heaters are switched off for long time, thereby increasing heaters life. Working atmosphere remains more comfortable. Initial heat up time decreases considerably. These insulation jackets have special fixing arrangements, so that they can be easily removed and fixed. These insulation jackets can serve for a very long period, due to abrasion proof materials. When Ordering Please Specify : Outside diameter and width of the heater Type and position of the terminal Drawing where special type of holes or cutout required

Elmec produces hot runner heater by placing nickel chrome resistance wire in the tube made of nickel steel filled with magnesium oxide powder for effective heat transfer. The heaters are made to acquire strength so that it could be bent into any shape. Tape Heaters, Heater Pads and Thermocouples are also available   Features Sheath temperature upto 800oC Higher watt densities Build in Type "J" (or) "K" Thermocouple Available in following cross sections : 3mm X 3mm,3.3mm X 3.3mm,3.7mm X 3.7mm,4.5mmX4.5mm,4.2mm X 2.2mm,3.2mm X 1.8mm,O 1.8mm,3.3mm,3.7mm Rugged & Durable Construction Available as per customer's specifications   Applications: Moulds & Dies Nozzle heating Sprue Bushing HOW TO ORDER COILED MICRO TUBULAR HEATER Watts & Volts Cross Section ID, OD & Length Termination style Thermocouple if required Specify Type "J" (or) "K" Grounded (or) Ungronded Number of coil in L1, L2 & L3 Coil total Length T.L, L1, L2, & L3 Connection lead option, lead length and lead orientation Drawing or sample for special type configuration  

Elmec produces hot runner heater by placing nickel chrome resistance wire in the tube made of nickel steel filled with magnesium oxide powder for effective heat transfer. The heaters are made to acquire strength so that it could be bent into any shape. Tape Heaters, Heater Pads and Thermocouples are also available.

Elmec Hot Runner Controllers are efficient and economical. Our Multi zone Hot runner Controllers are by single temperature control modules assembled in a cabinet. SSR controlled outputs (or) Thyristor controlled outputs to control Hot runner Heaters & Manifold Heaters are available.   Features Advanced P I D Control algorithm Maximum output power per zone : 3600 watts Supply Volts : 230v/ 415v - 3 Phase Dual Display: Set point and actual temperature Thermocouple input : Universal Type Temperature display : oC (or) oF selectable Output :SSR /Thyristor    Applications For Controlling Hot Runner heaters & Manifold Heaters in Plastic Injection Moulds.

The moisture in the Plastic Resins (Hygroscopic and Non-Hygroscopic) will effect the surface finish and quality of the molded component. We have designed a compact and economical HOT AIR HOPPER DRYER to overcome this problem.     Features Drying capacities ranges from 25 Kgs to 100 kgs Direct Machine mounting Tubular type heaters for longer heater life Solid state temperature controller for reliability Process air temperatures to 150°C and higher with options Fiber glass insulation optional Low power consumption Specially designed diffuser cone for uniform heating and drying Detachable air distribution system for easy cleaning   Hopper Dryer Attachments We offer an unique system to convert existing hopper into dryer just be replacing the top lid of the existing hopper.   Features Heat insulated air duct Thermostatic control of temperature Economical and low power consumption Easy to fix over the existing hopper Modular type heating element for effective and efficient heat transfer

  Elmec High Watt Density Cartridge Heaters are manufactured with most advanced technology and quality raw materials, enables usage with high watts in small spaces and advanced manufacturing process ensures our heaters are vibration proof and thus ensures excellent reliability in heavy duty working conditions (Like Plastic Processing, Printing, Packaging and automobile industries where the heaters are subjected to heavy vibrations). The high performance is achieved by correct installation of the cartridge heaters. The perfect fitness of the heater in the hole facilitates good heat exchange between the surfaces of heater and mass to be heated thus increases the heater life and reduces energy loss.   Applications Plastic processing machinery Hot runner mould Packaging machinery Dies & moulds Shoe machinery Labeling machineries and a lot of other applications. Food processing machinery Hot Stamping Heating gases and liquids. Features Sheathing material : SS 304 and SS 316 Available with inbuilt Thermocouple 'J' or 'K' Maximum sheath temperature 800oC Rugged & durable construction Highly compacted construction improves heater life and reduces the effect of vibration and shock. Excellent heat transfer.                       Mounting bore clearance: The gap between the heater O.D and the bore I.D should be very close.     To determine Fit : Fit = Largest hole I.D - Min heater O.D Ex: Heater O.D = 12.5 mm (± 0.06mm std. tolerance) Hole I.D = 12.6 mm (± 0.02mm hole tolerance) Min heater O.D = 12.44 mm Largest hole I.D = 12.62 mm Fit = 12.62 - 12.44 = 0.18 mm (max permissible clearance)     Terminals Fibre glass or Teflon wire crimped or welded to terminals Fibre glass wire with SS metal braiding Wires protected with SS or GI flexible conduits All wires are available in straight or right angle exit Drawing or sample required for special type terminals

Elmec manufactures furnaces for laboratories and for various other applications. Furnace to reach maximum temperature upto 1200°C can be supplied. We also manufacture large capacity furnaces as per customer’s specifications and applications.   Features Double wall constructions stuffed with ceramic fibre blanket to reduce outside shell temperature. Digital temperature controller PD / PID type for accurate temperature control. Nickel / Kanthal elements for longer heater life. Silicon carbide elements for higher temperature. Adjustable air inlet in the front door and vent at the rear side of furnace (Optional).   For more information on technical specifications consult ELMEC.