Magnetic Components Dealers in Chennai

We Star Trace Pvt.Ltd are one of the fast growing manufacturers, exporters and suppliers dealing with magnetic head pulley of various specifications. We have grown amid competition from competitors and this we dedicate to the strict quality checker and continuous incorporation of new technology into our manufacturing process. Our magnetic head pulley is sold globally as we meet international standards. The popularly known magnetic head pulley is used widely in industries for separation of magnetic material from non-magnetic substances. They are used in almost every other industry where this necessity of separation arises. In particular the food industry uses to magnetic head pulley to increase the quality of end product. Raw materials are subjected to the magnetic head pulley which have chances of contamination of ferrous material which would lower the quality as well as damage other parts of the machines it passes through. Introducing a magnetic head pulley into the process stream is sure to have a positive impact on sales Construction of magnetic pulley: The magnetic head pulley has an easy to understand construction and operation. The parts that go into the making of the magnetic head pulley are the magnetic head of the pulley belts to convey, permanent magnet in the pulley and a diverter. The raw materials that is to be cleansed of iron impurities is fed on to the conveyor and when they reach the magnetic head pulleyirony particles if any will stick to the conveyor while the others freely fall down. When the conveyor moves further the ferrous particles are relieved of the magnetic field and drop down. To avoid mixing up of separated feeds a diverter is positioned. FEATURES OF MAGNETIC PULLEY The magnetic pulley head has 360 degree magnetic core, shielded by stainless steel covering made with ss304 & an axis for rotation. This is a sturdy structure around permanent magnet which withstands continuous functioning of the Magnetic Pulley. The Magnetic Pulley’s Permanent magnet with strong magnetic field ensure hundred percent success rate. Permanent magnet of Magnetic Pulley can also be replaced by Flux control magnetic circuit, when impressed by client or when a requirement arises. Permanent magnetic pulley head is offered in different widths & diameters. Tailor made solutions for permanent magnets are also supplied. The Magnetic Pulley has removable shafts for easy handling, non-removable type available on demand. Rare Earth Neodymium or strontium Ferrite permanent magnets are available in the Magnetic Pulley. The Magnetic Pulley has Conveyor belt facilitates for smooth flow. Texture specifications & suggestions can be taken up. Motors conform necessity will be provided with Magnetic Pulley. USES OF MAGNETIC PULLEY Purity of end product in food, chemical, plastic and glass manufacturing units is enhanced with Magnetic Pulley. As damage causing iron substances are removed, other parts of the machinery are protected by Magnetic Pulley. Magnetic Pulley avoids breakdown and increases productivity with non-stop functioning. Excellent secondary separation method is given by Magnetic Pulley following drum and overhead permanent magnetic separation. The Magnetic Pulley renders almost nil operating cost. APPLICATIONS OF MAGNETIC PULLEY Mobile crumbling plants. E-waste processing . Foodstuff handling units. Refractory industry. Cement . Paper . Mineral mining. Coal treatment . Waste recycling. Recovery from garbage. Carbon and quarts cleaning.   Trends and requirements for sales are changing not only in Chennai, Tamilnadu and India but also globally. Star Trace; as dominant manufacturers, suppliers and exporters have lived up to the expectation of clients with overwhelming sales one such example is the Magnetic Pulley. Eatables and cooking ingredients need high levels of purification as they go directly for consumption; machines which are highly efficient such as the Magnetic Pulley show high success percentage. Associate with us & benefit from our experience as manufacturers, suppliers & exporters..

We are offering magnetic pulleys. we are engaged in manufacturing and supplying a wide series of magnetic separator pulleys used as head pulleys in belt continuous and automatic removal of tramp metal from material flow. Known for robustness and durability, the comprehensive range of powerful permanent magnet separation pulleys manufactured by us meet the size and installation requirements of most conveyor systems applications. At g.a.s the magnetic pulleys are manufactured in four different hub styles-extended hubs, flush hubs, recessed hubs and with out hubs. Our manufactured magnetic pulleys are available with or without lagging and with crowned or flat faces. The pulley shafts are removable mild steel and are available with optional stainless steel shaft. The standard size of the pulley varies from 4” diameter by 10’’ face width. Features » 304 stainless steel faces » removable mild steel shaft » four hub styles » flat face » keyway and set screws

STAR TRACE's Industrial Magnetic Head Pulleys provide effective way to remove ferrous contaminant from powdery, schistose and granulate material, like ore, coal, waste, sand and etc. Industrial Magnetic head Pulleys are composed of 360 degree magnetic core protected by rotatable stainless steel cover and a axis of rotation. In practice, surface of Pulley will be wrapped by belt, so as material flow over it. Ferrous contaminant will be attracted at belt and be conveyed out of material. In many applications, it's possible to replace an existing head pulley with a permanent magnetic head pulley, on a size-for- size basis. A wide range of diameters, widths, and shaft sizes are available. STAR TRACE Industrial Magnetic head pulleys are built using our exclusive flux control magnetic circuit. This design ensures continuous magnetism around the entire circumference of the pulley-no dead spots. For less critical applications, a conventional magnetic circuit design is also offered.

“EFI” Magnetic Pulley Provide contentious protection against tramp iron contamination of both large and fine iron particles. As product passes over the head pulley, non-ferrous material is discharged in a normal trajectory. Ferrous metal is attracted to the pulley and remains on the belt until the belt moves away from the pulley falling clear of the product stream. The separation is automatic and continuous. Widely used in RecyclingProcessing of aluminum, plastic, glass, wood, and other non-ferrous materials flows including Chemicals, food, grains, textile, ceramic and coal. Metal recoveryseparation of screws, nails, fasteners, blanks, wire, chain, tools and various ferrous objects from your product flows.ApplicationsTramp Metal Removal from Conveyor Systems Purification and Concentration of Ores, Chemicals and Granular Products FeaturesEfficient, cost-saving recovery of harmful tramp metal; Super-tough, trouble-free operation Exclusive continuous radial pole design grabs long rod-like tramp iron across the pulley face Develops especially powerful magnetic field at the center of the belt, where burden is deepest No DC power supply required All welded body and face construction — no bolts or screws to work looseEasy to install, permanent magnetic Pulley require no maintenanceFor higher level of protection, double and triple banked grids can be used. All grids are available with either ferrite or powerful rare earth magnets.

• Feature: Long service life, Efficient working ,Low maintenance

We are offering magnetic head pulley our company specializes in offering qualitative range of permanent magnetic head pulley. These products work exactly in the same way as head pulleys on belt conveyors. Also, this range is known for its self cleaning feature and cost effectiveness. This range of permanent magnetic head pulleys is used for waste recovery, feed & grain, mining and recycling applications. Application areas: cement coal handling plant salt processing industries glass paper refractory minerals (bauxite).

• Material: Mild Steel
• Capacity: 0.5 ton
• Shape: Cylindrical
• Voltage: 110V AC
• Brand: Electro Flux
• Rust Resistance: Yes
• Features: Exclusive continuous radial pole design grabs long rod-like tramp iron across the pulley’s face, Develops especially powerful magnetic field at the center of the belt, where burden is deepest

• Material: Stainless Steel
• Brand: Everest Engineers
• Magnet Grade: N40, N38, N35, N52, N42
• Application: iron separation
• Keyway Size: 10X5X100 cm
• Length Of Rod: 1.5 MTR
• Weight: 250 Kg to 500 kg
• Features: Effective performance, Easy installation, High quality

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