Prodeb Brewery Technology Belgium Private Limited Gopalapuram, Chennai, Tamil Nadu

Prodeb offers the most advanced energy recovery dual stage Wort Cooler System. This ensures that the hot wort is cooled down efficiently while recovering its heat to produce hot water for the next mash process. The dual stage PHE utilizes ambient water (30°C) in the first stage to cool the wort from 95°C to 40°C and ice water of (5°C) in the second stage to drop the wort temperature to 12°C to 20°C.The water used in this process is transformed to 85°C hot water which can be stored in a tank for use in the Mashing process.

These are made of SS 304 light weight single walled ribbed tanks. While this is a general purpose water storage tank, it is especially useful in brewery for additional RO water storage for the brewery or kitchen. These tanks can be fitted with auto leveling device to prevent overflow. Available in 200, 500, 1000 liters and up to 10,000 liters in ranges of 1000 liters If you need to augment your brewing water reserves in sanitary storage containers, Prodeb offers you a range of stainless steel cylindrical tanks of varying sizes. These tanks are ideally suited for Breweries, distilleries, brewpub, restaurants, dairy plants and any other process industries using pure water.     Features Ribbed designed for high strength and longevity Light weight and portability Built-in Stainless steel stand integrated Easy maintenance Provision for heating filament with Competitively priced (50% less than fabricated tanks) Temperature control Corrosion resistant Hygienic and safe storage of water Provision for auto level filling. Reduced risk of water borne diseases

Prodeb provides a wide variety of selling pillars for dispensing beer in the microbrewery or brewpub. Prodeb has a huge range of design and finishes according to the ascetic needs of the brew pub  

The machine is a pair of roller grinder whose product is rough broken malt. Its main gadget is its two cylindrical drums with the same diameter. The two drums rotate in opposite directions for generating extruding force and shearing force to smash malt. There are waves / grooves on the drum surface. The malt is broken between the two rotating drums the gap between the drums can be adjusted according to the requirement of the size of the broken malt desired for the brewing purpose.

For brewing process we require more hot water and cold water at particular temperature,so we need hot liquor tank andcold liquor tank. Usage of mash is for releasing the sugar and then later we use sparge water to rinse of the sugar. This when comes in to the hot liquor tank it will eventually becomes beer. In brewing terms this hot water is known to be liquor. There are more names founded for hot liquor tank. This been followed in order to confuse the new brewer. We use HLT for maintaining very specific temperature either it is soaked or mashed. This process done by using a heat exchanging coil that helps in HLT. Brewing system consists of batch system which is been a continuous process which gets repeated. The desired mash temperature is been selected by our own brewers. In this case there are few types of simple way that we ignore all the variables that affect temperature. The hot liquor tank setup can ensure that we can control the ratio of water to create flavor profile. There is no addition of hot or cold water takes places in order to increase or decrease the temperature. Mash breadth been a significant concept in beer production which is also termed to be most critical factor. Which cannot be controlled properly in such case if controlled properly we can produce beer with good quality and great beer. In hot liquor tank the heating element should been previously added. Granule brewers in go forward will use hot liquor tank to strike and spurge water. The simple job that takes places in this is brewing water is heated to mash the hotness. Moreover the salt of brewing is been extra to the source water. Hot liquor tank is known to be the advanced level. The main purpose of the hot liquor tank is to heat the brewing water in a proper manner such that we get beer with high quality and more taste.

Our fermentation tanks are constructed using SS 304 or SS 316 as desired, designed as cylinder conical tanks with cone angle between 55 to 72 degrees through the ideal angle is 60 degrees. These tanks are equipped with dimple jacketed glycol cooling system and insulated with 50-60 mm poly urethane foam.Tanks are fitted with high quality solenoid valves that regulate tank temperature. The cooling surface includes the cone and cylinder area. Independent cooling for cone and cylinder areas can be optionally provided. All tanks are fitted with high quality RTD sensors for accurate temperature indications.

Control Panels can be intgrated in a single unit or in two units- Brewhouse Control Panel and Cooling System Control Panel. Touch control panel and graphically user interface makes ease of use of all brewhouse operations. Advanced PLC and inhouse programing renders automation of mashing and heating systems. Additional automation can be provided for Plate Heat Exchanger (PHE) operations to ensure accurate wort management and yeast inocculation temperatures for lagers and ales.

Clean-in-place is the process of cleaning equipment without disassembly or having to transport it to a different location. It comes with several benefits over the traditional manual cleaning. ADVANTAGES OF CIP   Clean-in-place has become the industry standard method for cleaning because it eliminates a majority of the human error element, saves you money on chemicals, and reduces your exposure to harmful chemicals. Reduced Human Error: Manual cleaning comes with the risk that you might miss some spots or cross contaminate your scrubbing brush between steps. These mistakes can result in spoiled beer. Saves Money on Chemicals: With a recovery type CIP system, you have the ability to use a batch of chemicals several times which will save you money in the long run. Reduced Exposure to Harmful Chemicals: Modern CIP systems are self contained and automated which limit your exposure to harmful cleaning chemicals

Centrifugal pumps are the workhorse of the brewing industry. These brewery pumps are capable of transferring large quantities of product in a short amount of time. They are typically used for CIP, transferring and filtration. CHARACTERISTICS:  Output: 80 gal/min i.e. 300 lit /hr . and up. Pump head and cart constructed in stainless steel.    Special mechanical seal used for the brewing industry.    Pump supplied on wheels.  Pump motor can also be supplied in a stainless steel housing.    Several flow rates available.    Sanitary open impeller.    TRC fittings available: 1.5,2.3

Bright BeerTanks are also referred to as maturing tanks and are also made of SS 304 or SS 316 as desired. These tanks are designed with a dish bottom and is equipped with dimple jacketed glycol cooling system and insulated with 50-60 mm poly urethane foam. Tanks are fitted with high quality solenoid valves that regulate tank temperature. The cooling surface includes the cone and the bottom dish area. All tanks are fitted with high quality RTD sensors for accurate temperature indications and pressure gauges. Tanks are pressure tested to 3.0 bar and are fitted with a safety pressure valve set at 2.5 bar. Single or dual CIP spay balls are fitted for CIP operation. Overhead cross arm extending to the side is provided with a pressure regulating device. Arrangements for applying counter pressure of Carbon Dioxide is provided in the cross arm assembly. Tanks are equipped with sampling outlets, beer python line outlet and inlets for carbonation. Optionally flow meters, beer level tubing and kegging outlets can be provided. Tanks are available from 200 liters to 2000 liters in the microbrewery range, and larger capacities for full scale brewery.       BRIGHT BEER TANKS- At PRODEB we know that your bright beer tank is the last vessel that your beer comes in contact with to become a beer that is perfectly matured, clarified and ready to be packaged and served. We at PRODEB ensure the proper cooling and final development of your beer by placing glycol jackets at specific locations on the shell to maximize cooling efficiency. The spacing between our jackets is 130% thicker than that of our competitors who use inflated jackets. This ensures that efficiencies are maximized and time needed to cool your product is minimized. Whether your bright beer tank is used to further mature, store or serve your beer,we ensure that every element is perfected to represent the attention to detail that our clients also put into their product.

the refrigeration system is critical in the production of beer has it controls the fermentation process and keep the temperature ideal for yeast during the process of conversion of sugar into alcohol.the refrigeration system is the key system in the fermentation process as it regulates the temperature absorbing the intermediate product heat caused during the fermentation process. Various types and recipes of beer require different temperatures which can be controlled by the refrigeration system. the refrigeration system consist of the main compressor unit ice water tank which is used for cooling the hot wort and glycol tank which is used for cooling both the fermentation tank and bright beer tank.

These 40×40 plate filters are used in the wine, beer, food, chemical and pharmaceutical fields. It can be used as a straight plate filter with cellulose sheets, or a double filtration kit to filter two grades. Available in various sizes: 20 plate filter with 12 or 20 plates; 40 plate filter with 30 or 40 plates; 60 plate filter with 60 plates; or 80 plate filter with 80 plates and above