Quench Furnace Dealers in Chennai

• Voltage: 220-380V
• Power Source: Electric
• Material Loading Capacity: 500-1500 kg
• Brand Name: JR
• Temperature: 500-700deg C
• Standard Applications: Solution Annealing / Solutionizing, Ageing
• Chamber Design: Cylindrical / Rectangular
• Insulation: Ceramic Fibre Blanket + Brick / Ceramic Fibre Module & Board
• Heating Elements: Nichrome Wire / Special Alloy Resistance Heating Wire
• Instrumentation options: Thyristor, Programmable Temperature Controller, Temperature Recorder, PLC, SCADA, HMI

• Temperature Range: 500°C to 700°C (for Aluminium Alloys)
• Chamber Design: Cylindrical / Rectangular

DBQ or drop bottom quench solution treatment furnace is primarily used for solutionizing of aluminium parts prior to forming. The requirement is a quick quenching of aluminium parts usually within 5 to 10 seconds so that the material comes to ideal precipitation hardened condition. When heated evenly to a temperature of upto 550°C, a solid solution of copper is formed in the aluminium structure which flows throughout the microstructure. The furnace is inverted type with charge lifting and lowering facility to accommodate the high speed quenching including de-clamping, door opening and quenching. The furnace can be stand alone type with charge carrier loader and quenching tank moving on the floor or floor mounted with charge carrier loader and quench tanks sliding in a pit. As the requirement is very fast quenching it is fully automated by the use of PLC and SCADA. These furnaces can also be used for continuous ageing cycle ranging from 16 – 24 hrs time. Various quench media such as water, glycol or other polymer oils as per process requirement are used. Area of application is generally used in aeronautical industries for solutioninzing and ageing of structural parts, also in forging industries of aluminium alloy forgings.

Process Capabilities Case Carburising Carbonitriding Neutral Hardening Carbon Restoration Nitrocarburising Normalising Annealing Superior Thermal Performance The circular cross section of the furnace has a larger internal heat emitting surface area which allows quicker load recovery and a lower shell surface area that reduces wall losses. Superior Temperature and Atmosphere Distribution The circular design also eliminates eddies which would be caused by sharp corners and allows effective and uniform atmosphere circulation around and beneath the work basket ensuring uniform temperature and stable atmosphere conditions. Design for Endurance Carefully considered circuitry part specification, manufacturing method and acceptance criteria ensures long trouble free performance. Equipment Features Insulation low thermal mass fibre insulation for rapid and uniform temperature recovery and atmosphere conditioning. Atmosphere Circulation Fan high alloy, rugged long life design, bung mounted. Heating System radiant tubes with bayonet electrical elements, gas or oil firing. Vestibule Sealing self adjusting positive sealing door with a supervised pilot and flame curtain. Improved Productivity reduced cycle times, higher productivity and lower operating costs. Atmosphere Control CO/CH4/CO2 analyser, Oxygen probe. Effective Quenching bi-directional, variable flow through propeller pumps within draft tubes and CFD designed baffle system ensure consistent hardness and reduced distortion. Control Systems versatile, expandable PLC system with a touch screen MMI and SCADA programming that supervises the cycle, temperature, atmosphere flow/ potential, mechanical movements and interlocks. Data acquisition of process parameters, alarm conditions & printout. Cooling & Reheating upper deck with atmosphere circulation for cooling the work basket in protective atmosphere. The system design allows cooling prior to reheating the same work basket. Low thermal mass fibre insulation for rapid and uniform temperature recovery and atmosphere conditioning High alloy, rugged long life design, bung mounted Radiant tubes with bayonet electrical elements, gas or oil filing Self adjusting positive sealing door with a supervised pilot and flame curtain Reduced cycle times, higher productivity and lower operating costs CO/CH4/CO2 analyser, Oxygen probe Bi-directional, variable flow through propeller pumps within draft tubes and CFD designed baffle system ensure consistent hardness and reduced distortion Versatile, expandable PLC system with a touch screen MMI and SCADA programming that supervises the cycle, temperature, atmosphere flow/ potential, mechanical movements and interlocks. Data acquisition of process parameters, alarm conditions & printout Upper deck with atmosphere circulation for cooling the work basket in protective atmosphere. The system design allows cooling prior to reheating the same work basket

JR FURNACE has a full range of Solution Heat Treatment Furnaces of batch capacity up to 25 MT for heat treatment of Aluminium and Alloy components for Aluminium Industries like Auto components, Cylinder Heads, Paminum Sheet, Aluminium Ingots, Conductors, and Aluminium Foils etc.

• Capacity: 3.5 Tons.
• Size: 2400 L x 1800 W x 1600 H mm
• Temperature: 1250oC
• Year of Installation: 2016

Gas fired Box furnace with quench fork for water quenching of Stainless Steel castings  

• Features: Longer life , Fine surface finish , Low maintenance , Anti-galling properties , Anti-corrosive .
• Melting Material: Iron
• Power Source: Electric
• Type Of Furnace: Fix
• Max Temperature: 0-500 degree Celsius
• Material Loading Capacity: 0-500 kg, 500-1500 kg, 1500-3000 kg
• Brand Name: Vibrant
• Temperature Uniformity: +/-3 Deg C
• Industry: Aluminium casting manufacturers
• Standards: AMS 2750 E, NADCAP STANDARDS

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