Gravity Die Casting Dealers in Sowripalayam, Coimbatore

  Some of the products made using Gravity Die casting process are Housings, Junction boxes, impellers, Valve bodies, Flanges, Manifolds, Actuator bodies, Compressor parts, Electrical fittings parts, Covers. Permanent mould casting get their name from the fact that the process utilizes permanent metal moulds instead of temporary sand moulds for the casting process. Cast iron is the most commonly used mould materials as it offers great reliability during casting. The cores are made from other metals or sand. The cavity surfaces of the moulds are coated with fine layers of materials that have good heat-resistant properties such as clay or sodium silicate.   The moulds used in casting are pre-heated upto 200 ºC (392 ºF) before the molten metal is poured into the cast cavity. Casting has to be done with care in order to ensure that proper thermal balance in maintained throughout the casting process. This is done through a variety of ways including external cooling techniques using water or relevant radiation techniques.Permanent mould casting, while not offering the same level of design flexibility and ease pattern usage as Aluminium Sand Castings, it has the advantage of offering relatively lower design and development costs as well as production costs. At VJP, we have the expertise to undertake permanent mould castings of complex components of diverse application in various industries.    

Gravity die-casting is the most common method of producing low volume large castings ranging from 50 grams to as much as 30 Kgs. Gravity Die Casting employs cast iron moulds which allow aluminium castings to be produced more accurately and cheaply.Tooling costs of gravity casting are a fraction of those needed for other die casting methods.The rapid chilling gives excellent mechanical properties whilst non-turbulent filling ensures production of heat treatable gravity castings with minimal porosity.Gravity die casting is perfect for proto type and small production batch castings with volumes ranging from as low as 300 pieces to 3000pieces.GOWSAI is a specialist in alloy die-casting, Our precision engineered range of Gravity Die Casting Components ranges from 80gm to 25kgs. Our Die-casting unit comprises of two furnaces with a total capacity of 300kgs, which is suitable for mass production and for fully mechanized casting. To ensure optimum metal quality, we maintain batch to batch shorter melting & holding time, which is specifically desired for small & medium sized Aluminum components. The components produced include castings with shell sand cores as well as metallic cores ranging from thick walled to intricate thin walled casting. The company is presently supplying a variety of gravity castings in raw/ fully finished condition. The finishes offered are shot blasted, mirror polished, painted, powder coated, anodized. We currently die cast in complete LM series as per BS. All our metals are premium grade. 

Automotive Housings, stamping, Aluminum Valve Bodies, aluminum flanges

Aluminium Gravity Die Castings, Marine Engine Parts, sand castings

Aluminum Gravity Die Casting, Aluminium GDC Components, Aluminium Sand Casting