Kamal Engineering Corporation Connaught Place, Delhi

These type of dampers are generally used for 100% isolation across duct. Atmospheric air at a higher pressure than gases flowing in the duct is injected inside the cavity of damper by seal air system that guarantees no leakage across the duct. These are two-way flow dampers. Generally with on-off duty application but control duty can be provided, as per client requirements

Sugar Grass Hoppers is one of Kamal’s specialty items having supplied more than 1000 such Hoppers. Kamal Hoppers have been accepted and received well by the industry. These hoppers are made as per the customer process requirement. We are committed to work continuously towards design improvement with total emphasis on ease of maintenance during use and their efficiency. The swift performance and durability of the machines have made Kamal a reliable name among sugar machine manufacturers,

Sugar Elevator is also one of the other specialty items being manufactured by Kamal Engineering having supplied more than 600 sugar elevators, which have been well appreciated within the industry. Sugar elevator is either driven by Chain or Belt, with buckets of Mild Steel, Galvanized Mild Steel, SS202, SS304 and PVC.

Unique design based on ‘Panel Type’ construction No water logging in the tubes Steam header at the top and a condensate collection header at the bottom Vertical fin tubes for natural drain off Steam air heater tube bundle allows free expansion Design & manufacture for low, medium or high pressure steam under Indian Boiler Regulations (IBR)

Sluice Gates are used to control the flow of fluid through openings under a face or seating head and openings under a back or unseating head. With 25 years of extensive experience in the field of design, manufacture and full service site capabilities of Dampers, Guillotines and Gates for domestic and International markets Kamal now offers a wide variety of Water Control Gates for floodwater, wastewater treatment, environmental water treatment, irrigation, dam projects, hydroelectric plants, etc. No matter what type or size of gates your project demands, Kamal’s Cast Iron or Fabricated Gates can be designed and supplied to meet your requirements. These Gates can be offered from standard configurations to custom designs with your choice of actuator drive mechanisms. Kamal capabilities include a Cast Iron foundry (90,000 sq. ft.) for casting of gates from small to very large sizes. A completely equipped machine shop complements the foundry for machining requirement. At an adjoining facility a full capability fabrication unit (85,000 sq. ft.) is located with facilities such as cutting, bending, CNC press, welding, drilling, testing, quality assurance, packing, etc. All the critical functions are housed within the company facilities for efficient execution with no compromise on materials and quality. Stringent quality checks are maintained at every level by the internal quality team. With approvals from various process licensors across the world Kamal castings and products are globally accepted for their high quality and precision manufacturing.

  The poppet damper are used for quick operation and tight shut off application.   . Frame             2. Blade             3. Shaft             4. Blade Seal             5. Shaft Seal/ Packing             6. Bearing             7. Pneumatic Cylinder             8. Volume Tank             9. Vent Valve

Compact Plate Type Air Preheaters for Flue Gas Heat Recovery in clean service is yet another Heat recovery equipment offered by Kamal to its valued clients. The modular construction provides a light weight, compact Heat transfer surface. A relatively small footprint and flexibility to manage the Design Heat Duties within the available space envelope are some of the key features of our offering. Kamal designs routinely adopt a combination of cross-flow and counter current flow to provide most cost effective designs. The design correlations have been reaffirmed by Kamal’s in-house test facility specially developed for Plate Air Preheater. The unique sealing systems ensure leakages of less than 0.1 percent. In order to meet the wide range of flue gas inlet temperatures Kamal has the capability to fabricate the modules in carbon steel, corten steel, low alloy steels and austenitic stainless steels. The modules are pre-assembled, pneumatically tested and match marked for rapid site assembly and erection.

Multi-louver damper is made up of various blades which rotate on their central shaft. All the blades are connected through linkages. The multi-louver damper can be used for isolating or regulating the flow with quarter turn movement of blade. These are two way flow damper. Generally on-off duty multi-louver damper are parallel blades and control/ regulating duty multi-louver damper are opposed blades type.

Multi-louver damper is made up of various blades which rotate on their central shaft. All the blades are connected through linkages. The multi-louver damper can be used for isolating or regulating the flow with quarter turn movement of blade. These are two way flow damper. Generally on-off duty multi-louver damper are parallel blades and control regulating duty multi-louver damper are opposed blades type.

Ignitor Guns & Pilot Burners (Mains / Battery Operated) The users of the earlier designed Ignition systems (by others) were continuously encountering the following problems: - Failure of Electrodes Failure of Transformer Failure of HT Cable High Cost and Long Delivery of Spares Reliable, affordable and easy to maintain high tension type Ignitors manufactured by Kamal incorporate some very unique features. The Integral design, (HT transformer is integral with Ignitor / Pilot Burner) eliminates problems associated with remote HT design. The HT transformer provides a high density current impulse to the induction coil. It is rated for continuous duty and is short circuit protected. The HV transformer comes with short circuit protection, low weight, is totally enclosed and has high reliability. Other notable features are: Ignitor / Pilot Burner special material of construction makes it reliable and easy to maintain HT electrode is fully insulated to avoid discharge at any undesirable point A cartridge type special electrode capable of withstanding high temperature and resistant to high voltage / current The special insulation ensures protection against failure due to short circuiting Tip of the electrode made of special material to ensure long life Specially designed, CMRI certified (IIA / IIB or IIC) enclosures for housing the HV, Transformer & Battery / Mains circuit Easy availability of spares transformer and Battery / Mains circuit. The Ignitor Guns supplied by Kamal are working satisfactorily in Process furnaces at various Refineries, Gas processing & Fertilizer units amongst others.

  These types of dampers are mainly used for isolation of equipment to permit inspection, maintenance or repair in addition to process isolation. They are generally rack-pinion/ screw or chain type. Screw type design is available in rising or non-rising movement. Where available space is constraint than non rising design is recommended.  

Leading companies engaged in the design and manufacture of Dampers & Guillotines for Oil Refineries, Petrochemical, Power, Fertilizer, Steel and Aluminum Plants. Having collaboration with Ms Metrio Technologie International BvbA (MTI), Netherlands for transfer of technology of Dampers & Isolation Valves, Kamal has supplied over 2,500 Dampers & Guillotines in India and The Middle East. Kamal’s product range includes

Glass Tube Air Preheater is recuperative type heat exchange equipment used for low temperature heat recovery. It comprises of borosilicate glass tubes inserted into metallic tube sheets lined with Teflon. The other sides are cladded with special metallurgy sheets. Tube-to-tube sheet joints are provided with special bush / glands to minimize leakage. Glass Air Preheaters recover additional heat from flue gases at lower temperature and are resistant to cold end corrosion. Kamal has supplied a large number of Glass Tube Air Preheaters to date giving satisfactory and uninterrupted service to clients under varied low temperature process conditions. Some of the major advantages of Kamal Glass Tube Air Preheaters are: Customized design in modular construction, easy to install, with minimum site work Fully shop-assembled modules, tested for leak tightness before dispatch Specially-designed tube-to-tube sheet joints and acid-resistant lining on tube sheets as well as on casing to ensure no damage to the equipment even during operational upsets Provision of ladder type water wash arrangement for cleaning of soots from tube surface

These dampers are designed for automatic opening/closing of blades when there is no duct pressure. These are in circular, square and rectangular shape.

Distillation Trays & Column Internals are widely used for separation of mixtures. Distillation is one of the key unit operations in the Refining, Petro-Chemical, Fertilizer and Chemicals Industry. Kamal is a leading manufacturer of Distillation Trays & Column Internals offering design, fabrication and installation services to our valued customers including UOP LLC., Indian Oil Corporation (IOCL), Bharat Petroleum Corporation (BPCL), Hindustan Petroleum Corporation (HPCL), Gas Authority of India (GAIL), etc. The range of trays manufactured by Kamal are: Valve Sieve Bubble Cap Chimney Multi - Down comer Trays (UOP) At Kamal, we also manufacture Inlet feed device and structured packings. With our facilities, we can manufacture trays and internals of various sizes and type. Kamal has the capabilities to handle Austenitic and Ferritic Stainless Steels, Carbon Steel, Monel, and various other materials as per client requirement. We can supply our standard valve trays (with EIL Hydraulic design) or special trays in accordance with owner / licensor’s hydraulic designs.

Cast Tube Air Preheater is recuperative type heat exchange equipment where flue gas exchanges heat with combustion air by convective heat transfer. It is an assembly of rectangular cast tubes with integral fins on both internal and external surfaces. The tubes are assembled inside a structural frame. To ensure that no leakage of air takes place, gaskets are provided on all mating parts and all tube sealing surfaces are machined. The equipment is fully shop assembled in modules and tested for leak tightness before dispatch to project site. A modular construction is used to shorten the erection time at site. Kamal has supplied several hundred Cast Tube Air Pre-heaters to date giving satisfactory and uninterrupted service to clients under varied process conditions. Some of the major advantages of Kamal Cast Air Pre-heaters are: Higher base metal thickness for extra corrosion allowance enhancing the equipment life Customized design in modular construction, easy to install, with minimum site work. Experience in retrofitting APH of other suppliers after thorough design, load data & site analysis Machining of all tube mating surfaces and use of high quality ceramic gaskets for leak tightness Started the industry trend for modularization of Air Preheater: Fully shop-assembled modules, tested for leak tightness before dispatch Appropriate designs to ensure no cold-end corrosion of the equipment while firing sulfur-bearing fuels Provision of ladder type water wash arrangement for cleaning of soots from tube surface

Dampers & Guillotines for Oil Refineries, Petrochemical, Power, Fertilizer, Steel and Aluminum Plants. Having collaboration with Ms Metrio Technologie International BvbA (MTI), Netherlands for transfer of technology of Dampers & Isolation Valves, Kamal has supplied over 2,500 Dampers & Guillotines in India and The Middle East. Kamal’s product range includes:

A butterfly damper is generally used to isolate or regulate the flow with quarter turn movement of blade. These are two-way flow dampers normally with a single blade on a central shaft.