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auto gears
We are offering hero motors’ gear & transmissions unit located at ghaziabad, manufactures and supplies transmissions for high-end motorcycles and atvs to brp rotax. Total focus on quality has helped the company in bagging exclusive contracts for gear manufacturing from renowned manufacturers like bmw and brp. A new high-tech gear plant equipped with heat treatment facility has been established to provide a further boost to the unit, which already has a capacity of producing 60,000 big and 100,000 small enginestransmissions per year. The unit boasts of it robotized liquid gasket dispenser, poka-yoke in each & every safety-related assembly stations. The leading manufacturing unit is also equipped with dekkel maho, fanuc robodril, bfw, tongtai, nagel honing machine, mico boring machine, ace cnc lathe etc. For quality tests, the gear & transmissions unit is equipped with, 2d height gauge, surface scanner, surface tester, rolling tester, well-resourced metallurgical lab and so on
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Ferrous Casting
Hero motors has joined hands with japanese tech giant sumitomo kiriu corporation to set up a state-of-the-art ferrous casting unit at manesar which is located at a distance of 60 km from new delhi. It follows “ikiki – seisan” system from casting to final product. Equipped with all mod cons like a foundry with disamatic moulding line, the facility specializes in manufacturing automotive components like steering knuckles, brake discs and brake drums. The unit also features compatible sand plant with the capacity of 80thr. It is equipped with sand multi controller, online shot blasting machine and dual truck induction melting furnace. The best casting material, original surface burnishing technology and machining technology with high accuracy are used for the best results. Machining facility features modern cnc machining centers and spms. The facility is also equipped with own cae system for design development. Environment-friendly technology and pollution control systems have enabled the unit to ensure, clean, dust-free foundry environment. Captive power plant of 8mw capacity supplies power to the plant round-the-clock. Quality of the products is assured with the help of world-class core testing equipment, image analyzer, ultrasonic nodularity meter, all standard room equipment, cmm, brinell hardness tester, uts machine, sand testing lab and wet analysis lab. The best casting material, original surface burnishing technology and machining technology with high accuracy are used for the best results.
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Chassis Systems
Zf hero chassis systems is a joint venture company of hero motors ltd with zf. Joint venture zf hero chassis systems pvt. Ltd. Was conceived in february 2010 when zf signed an agreement with o. P. Munjal group of companies to acquire 50 percent stake in hero chassis systems. The joint venture saw the light of the day with the official signoff on 2nd of march 2010. Through this joint venture, the company secures european technology and expertise in chassis technology for small car segment in india. The company is a full supplier for car chassis technology to makers in the high growth indian market. Having complete service supplier capabilities with an integrated development team of chassis system, zf hero offers chassis systems with very high vertical product integration in india through parent companies. Headquartered at international trade tower nehru place, new delhi, zf hero chassis systems is equipped with two high-tech plants, with first locating at halol in vadodhra and the second one at talegaon in pune. Renowned carmaker gm is zf hero’s main customer in india. The company is the exclusive supplier of chassis modules like front corner module, rear axle and centre module assemblies to general motors for their various car platforms like spark, beat, cruz, aveo & uva. All the gm cars come equipped with zf h chassis modules like fcm and fhm.
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Sheet Metal
we offer Sheet Metal. Equipped with new generation units, the Sheet Metal Unit manufactures and supplies sheet metal parts to Hero Honda Motors Ltd. The Unit meets demand for swing arm, chain covers and stands. Sheet Metal’s Press Shop has a capacity to produce 1.5 million chain covers per year, while Welding Facility, which has 100 MIG welding machines, has a capacity to manufacture more than 6,000 Swing arms per day. The Unit’s Paintshop is equipped with Metal Paintshop, powder Coating Facility and Plastic Paintshop.
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Engineering Services
We are providing Engineering Services. With an aim to offer integrated engineering solutions to national as well as international clients, Hero Motors expanded the span of its engineering services to functional product design. Hero Motor’s auto design subsidiary, Hero Global Design, offers engineering services in CADCAMCAE related to new product design, engineering, development and manufacturing. The subsidiary offers both front end and rear end designing solutions for all categories of automobiles. The subsidiary has collaboration with some of the highly acclaimed product design companies like Target Design, PTC and Porsche Design. Hero Global employs qualified, trained and experienced quality-conscious project managers, hardworking industrial designers, design engineers, surface engineers, and prototype experts alongside innovative artisans. Facilities at the Unit include Styling studio, Clay Modeling Room, Engine test Beds and Prototype assembly Room.
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